Page 1 Original instructions Order pickers and tow tractors OPX 20/25 OPX 20/25 PLUS OPX-L 12/16/20 OPX-L 20 S OPX-D 20 LTX 50 LTX-FF 05/10 LTX-T 06 0615 0616 0617 0618 1075 1076 1077 1078 1079 1080 1081 1082 1084 1085 1086...
Page 3 • Information on transport, initial commis- sioning and storage of industrial trucks Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 45878043402 EN - 06/2018...
Page 5: Table Of Contents
Table of contents Introduction Forklift data ............2 General information .
Page 6 ......... . 34 OPX 20/25 and OPX 20/25 PLUS label location ......35 Location of OPX-L (12/16/20S) labels .
Page 7 Table of contents Lift mast ............67 Types of lift masts (where present) .
Page 8 Table of contents Climbing on and off the truck ..........104 Drive modes and positions .
Page 9 Table of contents Charging the battery ..........154 Accessing the battery for trucks WITHOUT a mobile platform .
Page 11: Introduction
Introduction...
Page 12: Forklift Data
Introduction Forklift data Forklift data We recommend that you record the principal forklift data in the following table so that they are available if required by the sales network or authorised service centre. Type Serial number Date of delivery General information •...
Page 13 Introduction How to Consult the Manual CAUTION ENVIRONMENT NOTE Failure to observe the instructions highlighted with Failure to observe the instructions highlighted this symbol may cause damage to the forklift and, with this symbol may cause environmental in some cases, result in warranty invalidity. damage.
Page 14: Date Of Edition And Latest Update Of This Manual
Introduction Date of edition and latest update of this manual Date of edition and latest update of this manual The publication date of these operating instructions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore reserves the right to implement changes and to accept no claims concerning the information provided in this manual.
Page 15: Ce Labelling
Introduction CE labelling CE labelling The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. This is conﬁrmed by the issued EC declaration of conformity. The CE labelling is attached to the nameplate.
Page 16: Ec Declaration Of Conformity In Accordance With Machinery Directive
Introduction EC declaration of conformity in accordance with Machinery Directive EC declaration of conformity in accordance with Machinery Di- rective Declaration STILL GmbH Berzeliusstraße 10 D-22113 Hamburg Germany We declare that the according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC.
Page 17: Technical Service And Spare Parts
Introduction Technical service and spare parts Technical service and spare parts For scheduled maintenance and any repairs to the technical characteristics of the forklift over the forklift, contact only the authorised service time. network. Only original spare parts provided by the man- The authorised service network has personnel ufacturer may be used for forklift maintenance trained by the manufacturer, original spare...
Page 18: Modifications To Forklift
Introduction Modiﬁcations to Forklift Do not use beyond the limits of the climatic ﬁelds etc.), appropriate equipment and/or conditions indicated below: usage precautions are necessary. Contact the authorised sales network for information. • Maximum ambient temperature: +40°C • Minimum ambient temperature: +5°C DANGER •...
Page 19: User Obligations
Introduction User obligations User obligations Users must comply with applicable local legis- lation governing forklift use and maintenance. Environmental considerations Disposal of components and batteries The truck is composed of different materials. If components or batteries need to be replaced and disposed of, they must be: •...
Page 20: Packaging
Introduction Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during transport. This packaging must be removed completely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. 45878043402 EN - 06/2018...
Page 21: Safety
Safety...
Page 22: Safety Guidelines
Safety Safety guidelines Safety guidelines General Safety Rules • Only allow qualiﬁed, trained and authorized • Place the load on the fork carriage or in such personnel to use the forklift. a way that the centre of gravity of the load is as close as possible to the fork carriage.
Page 23: Battery Connection Cables
Safety Safety guidelines Battery connection cables CAUTION Using sockets with NON-ORIGINAL battery con- nection cables can be dangerous (see purchase references in the parts catalogue) External electrical connections CAUTION Electrical sockets/plugs may only be connected to the truck via the connections provided by the manufacturer.
Page 24: Safety Regulations Relative To Operating Materials
Safety Safety guidelines Safety Regulations Relative to Operating Materials Rules for handling and disposing of Oils operating materials • Do not allow to come into contact with the skin. ENVIRONMENT NOTE • Do not inhale oil vapors. Improper use and disposal of operating and •...
Page 25: Residual Risk
Safety Residual risk and disposal of the life-expired battery must NOTE be carried out as required by law. We advise For greater information, consult the speciﬁc you to contact the authorised service network battery manual that comes with the battery. that is equipped for eco-friendly disposal in accordance with current regulations.
Page 26 Safety Residual risk • Human error resulting from failure to observe the safety guidelines. • Unrepaired damage or defective and worn components. • Insufﬁcient maintenance and testing • Use of incorrect consumables • Maintenance intervals exceeded The manufacturer shall not be held responsi- ble for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or...
Page 27: Electromagnetic Radiation
Safety Electromagnetic radiation WARNING These risks are caused by improper use. Improper use (e.g. swinging loads, transporting liquids etc.) is PROHIBITED unless speciﬁcally approved in writing by the manufacturer. Electromagnetic radiation The limit values for electromagnetic emissions and for immunity relative to the forklift are those provided by the EN 12895 standard.
Page 28: Vibrations
Safety Vibrations Vibrations Vibrations to which the hands and arms The following values are speciﬁcally for trucks are exposed with sprung operator platforms (optional): • Operator weight between 70 kg and 90 kg The following value is valid for all truck models: ā...
Page 29: Safety Tests
Safety tests Regular safety inspection of the truck Safety inspection based on time and extraordinary incidents STILL GmbH Hamburg The operating company must ensure that the truck is checked at least once a year, or Regelmäßige Prüfung following noteworthy incidents.
Page 30: Safety Devices
Safety Safety devices Safety devices Damage, defects and misuse of safety devices The driver must report any damage or other defects to the truck or attachment immediately to the supervisory personnel. Trucks and attachments that are not functional or safe may not be used until they have been properly repaired.
Page 31: Overview
Overview...
Page 32: Overview Of The Various Models
Overview Overview of the various models Overview of the various models General features The trucks described in this manual (OPX20, OPX25, OPX20 PLUS, OPX25 PLUS, OPX- L12, OPX-L16, OPX-L20S, OPX-L20, OPX- D20 and LTX50) are designed for transporting and order picking goods in shops, warehouses and factories.
Page 33 Euro pallets lengthwise for order picking or for horizontal transport of goods. Capacity: • The OPX 20 and the OPX20 PLUS have a maximum capacity of 2000 kg • The OPX 25 and the OPX25 PLUS have a...
Page 34 Overview Overview of the various models OPX-L 16 Capacity: 1600 kg Speed: 12 km/h Fork length: 2390 mm The OPX-L 16 can be used to order pick two pallets weighing up to 800 kg each at an er- gonomic working height. The smaller wheel- base of the vehicle allows very small turn- ing radii, so you can manoeuvre in conﬁned spaces.
Page 35 Overview Overview of the various models LTX50 Towing capacity: 5000 kg Speed: 14 km/h LTX 50 is a towing vehicle. The tow tractor has been designed to hold various towing hooks at the rear. LTX50 is compatible with LiftRunner, a complete system of hydraulic trailers for collecting loaded trolleys simply and safely.
Page 36: Opx Range General Overview
Overview OPX range general overview OPX range general overview 2371 Steering wheel with integrated controls Dashboard Drive wheel 12/24 V cigarette lighter socket Hood for accessing the battery compartment Emergency stop button Motor compartment cover On/off key Battery Digicode - Numerical Keypad Pivoting wheel Lift mast Load castor...
Page 37 Overview OPX range general overview Seat backrest push buttons Mechanical battery lock clasp Battery plug/socket Seat backrest Fork carriage Platform damping system Power current plug of the on-board battery Operator protective guard charger 45878043402 EN - 06/2018...
Page 38: Ltx50 General Overview
Overview LTX50 general overview LTX50 general overview 2374 Steering wheel with integrated controls 12/24 V cigarette lighter socket Drive wheel Emergency stop button Hood for accessing the battery compartment On/off key Motor compartment cover Digicode - Numerical Keypad Battery Ballast Platform damping system Operator platform Rear wheels...
Page 39 Overview LTX50 general overview Power current plug of the on-board battery charger Mechanical battery lock clasp Seat backrest LiftRunner system hydraulic coupling 45878043402 EN - 06/2018...
Page 40: General Overview Ltx-T
Overview General overview LTX-T General overview LTX-T 2403 Steering wheel with integrated controls Emergency stop button Drive wheel On/off key Hood for accessing the battery compartment Digicode - Numerical keypad Motor compartment hood Ballast Battery Operator platform Platform damping system Document holder Rear wheels Storage compartment...
Page 41 Overview General overview LTX-T Seat backrest Front pivot wheels Rear cover Storage compartment 45878043402 EN - 06/2018...
Page 42: General Overview Ltx-Ff
Overview General overview LTX-FF General overview LTX-FF 2416 Steering wheel with integrated controls Emergency stop button Drive wheel On/off key Hood for accessing the battery compartment Digicode - Numerical keypad Motor compartment hood Forks Battery Operator platform Platform damping system Document holder Rear wheels Storage compartment...
Page 43 Overview General overview LTX-FF Seat backrest Lift mast Anti-shearing guard grille 45878043402 EN - 06/2018...
Page 44: Markings
Overview Markings Markings Labels and designation plates CAUTION Observe the information on the following labels and designation plates. The labels indicate information and warnings about bans and danger. They inform the operator about the residual risks on the truck. Removing labels and designation plates is forbid- den.
Page 45: Opx 20/25 And Opx 20/25 Plus Label Location
Overview Markings OPX 20/25 and OPX 20/25 PLUS label location Pb+Sb 2353 "Danger of crushing hands" label "Danger of crushing feet" label "Operating and maintenance manual" label "Maximum permissible pressure" label "Hook" symbol "Operator platform capacity schematic view" "Do not climb on the forks" label label "Yearly safety inspection"...
Page 46 Overview Markings "Pedestrian mode with steering wheel "Pedestrian mode with buttons warning" warning" label (only in pedestrian mode label (only in pedestrian mode with buttons with steering wheel option) option) Description of labels (11) This label indicates the setting pressure of the operator platform depending on the weight (1) This symbol indicates the danger of of the operator.
Page 47: Location Of Opx-L (12/16/20S) Labels
Overview Markings Location of OPX-L (12/16/20S) labels Pb+Sb 2354 "Danger of crushing hands" label Truck capacity label "Operating and maintenance manual" label "Danger of crushing feet" label "Hook" symbol "Maximum permissible pressure" label "Yearly safety inspection" label (Germany "Operator platform capacity schematic view" only) label "Nominal value"...
Page 48 Overview Markings "Pedestrian mode with steering wheel "Pedestrian mode with buttons warning" warning" label (only in pedestrian mode label (only in pedestrian mode with buttons with steering wheel option) option) Description of labels Caution: The adjustment system must not be inﬂated to pressures above 8 bar (only present (1) This symbol indicates danger of crushing on versions with platform damping).
Page 49: Location Of Opx-L20 And Opx-D20 Labels
Overview Markings Location of OPX-L20 and OPX-D20 labels Pb+Sb 2355 "Danger of crushing hands" label "Cold store" label (for cold store equipment "Operating and maintenance manual" label only) "Hook" symbol Truck capacity label "Nominal value" plate "Danger of crushing feet" label "Yearly safety inspection"...
Page 50 Overview Markings "Positioning yourself in front of the truck is "Pedestrian mode with buttons warning" forbidden" label (only in pedestrian mode label (only in pedestrian mode with steering with steering wheel option) wheel option) "Pedestrian mode with steering wheel warning" label (only in pedestrian mode with steering wheel option) Description of labels Caution: The adjustment system must not be...
Page 51: Location Of Ltx50 Labels
Overview Markings Location of LTX50 labels Pb+Sb 2352 "Danger of crushing hands" label "Maximum permissible pressure" label "Operating and maintenance manual" label "Operator platform capacity schematic view" "Hook" symbol label "Yearly safety inspection" label (Germany "Battery warning" label only) Version set up for gel batteries "Nominal value"...
Page 52 Overview Markings "Pedestrian mode with steering wheel "Pedestrian mode with buttons warning" warning" label (only in pedestrian mode label (only in pedestrian mode with steering with steering wheel option) wheel option) Description of labels 90 and 110 kg; 2.6 bar: between 110 and 130 kg.
Page 53: Location Of Labels Ltx-T
Overview Markings Location of labels LTX-T Pb+Sb 2417 "Danger of crushing hands" label "Danger of crushing feet" label "Operating and maintenance manual" label "Maximum permissible pressure" label "Hook" symbol "Operator platform capacity schematic view" "Do not climb on the rear load bed" symbol label "Yearly safety inspection"...
Page 54 Overview Markings "Pedestrian mode with steering wheel warning" label (only in pedestrian mode with steering wheel option) "Pedestrian mode with buttons warning" label (only in pedestrian mode with buttons option) Label stating the truck capacity Description of labels between 70 and 90 kg; 2.2 bar: between 90 and 110 kg;...
Page 55: Location Of Labels Ltx-Ff
Overview Markings Location of labels LTX-FF Pb+Sb 2418 "Danger of crushing hands" label "Cold store" label (for cold store equipment "Operating and maintenance manual" label only) Truck capacity label "Danger of crushing feet" label Warning label "Maximum permissible pressure" label "Yearly safety inspection"...
Page 56 Overview Markings "Positioning yourself in front of the truck is prohibited" label (only in pedestrian mode with steering wheel option) "Pedestrian mode with steering wheel warning" label (only in pedestrian mode with steering wheel option) "Pedestrian mode with buttons warning" label (only in pedestrian mode with buttons option) Description of labels...
Page 57: Data Plate
Overview Markings Data plate NOTE Please indicate the serial number for all technical enquiries. 2327 Model Rated capacity in kg Manufacturer Serial no. Unladen weight (without battery) in kg Year of manufacture EC conformity symbol QR code Battery voltage V Nominal power rating in kW Minimum battery weight Maximum battery weight...
Page 58: Serial Number
Overview Markings Serial number xx xxxx x xxxxx NOTE Please quote the truck’s serial number for all technical questions. The serial number contains the following information: 1 Production location 2 Type 3 Year of production 4 Sequential number 7090_921-004 45878043402 EN - 06/2018...
Page 59: The Serial Number Is Marked On The Frame
Overview Markings The serial number is marked on the frame F2XXXXYZZZZZ 2423 The truck's serial number is on the label (1) on the chassis frame. 45878043402 EN - 06/2018...
Page 60: Opx-L (12/16/20S) Capacity Plate
Overview Markings OPX-L (12/16/20S) capacity plate DANGER The values indicated on the capacity plate refer to compact and homogeneous loads and must not be exceeded — otherwise the stability of the truck and the load-bearing capacity of the structures may be compromised.
Page 61 Overview Markings OPX-L 20S The plate indicates the following data: • C = distance from the centre of gravity of the load on the forks to the fork carriage (mm) 2000 • h3 = maximum lift stroke of the forks (mm) •...
Page 62: Opx-L 20 Capacity Plate
Overview Markings OPX-L 20 capacity plate DANGER The values indicated on the capacity plate refer to compact and homogeneous loads and must not be exceeded — otherwise the stability of the truck and the load-bearing capacity of the structures may be compromised.
Page 63: Opx-D 20 Capacity Plate
Overview Markings OPX-D 20 capacity plate DANGER The values indicated on the capacity plate refer to compact and homogeneous loads and must not be exceeded — otherwise the stability of the truck and the load-bearing capacity of the structures may be compromised.
Page 64 Overview Markings lift height), the maximum capacity of the truck is 2000 kg. 45878043402 EN - 06/2018...
Page 65: Capacity Plate Ltx-T
Overview Markings Capacity plate LTX-T DANGER The values indicated on the capacity plate refer to compact and uniform loads, and must not be exceeded — otherwise the stability of the truck, the trailer and the load-bearing capacity of the structures may be compromised. The plate contains the following information: •...
Page 66: Capacity Plate Ltx-Ff
Overview Markings Capacity plate LTX-FF DANGER The values indicated on the capacity plate refer to compact and uniform loads, and must not be exceeded — otherwise the stability of the truck, the trailer and the load-bearing capacity of the structures may be compromised. Capacity plate for lifting a load on the forks.
Page 67: Instruments And Controls
Overview Instruments and controls Instruments and controls Comandi volante - Parte 1 Left-hand handle Optional control turret (where present) Travel control Initial lifting button (where present) Handle Horn button Travel control Initial lifting button (where present) Right-hand handle Optional control turret (where present) Service braking button Initial lowering button (where present) Initial lowering button (where present)
Page 68 Overview Instruments and controls (5) Knob (9) Straddle or fork initial lifting button (where present) • Area for gripping the steering wheel with the right hand during use • The functionality of the button depends on the model of truck used. The operation can (6) Service braking button be divided into two groups: •...
Page 69: Steering Wheel Controls - Part 2
Overview Instruments and controls Steering wheel controls - Part 2 16-18 16-18 14 17-19 17-19 W10370 Fork lifting button (where present) Adjustable operator step plate lowering Fork lowering button (where present) button (where present) Adjustable operator step plate lifting button Fork upward tilt button (where present) (where present) Fork downward tilt button (where present)
Page 70 Overview Instruments and controls (15) Fork lowering button (where present) The movable step plate stops at the position reached • When the button is pressed, the forks lower • Fork movement can be stopped at any time (18) Fork upward tilt button (where present) by releasing the button The forks will stop in •...
Page 71: Steering Wheel Controls - Part 3
Overview Instruments and controls Steering wheel controls - Part 3 Dipped beam headlights Tortoise function Flasher Battery charge level indicator Left arrow (where present) Type of alarm F1 - Optional controls Warning triangle Hazard warning signal (where present) Tortoise indicator F2 - Optional controls Hour meter Right arrow (where present)
Page 72 Overview Instruments and controls When the key (2) is pressed, the button (6) light up and the optional functionality is lights up and the beacon starts to ﬂash. activated (necessary for steering wheel travel controls, not necessary for seat When the key (2) is pressed again, the backrest controls in pedestrian mode) button and the ﬂashing beacon turn off.
Page 73 Overview Instruments and controls the battery status bars decrease. If the • (13)Tortoise indicator amount of charge reaches 30%, only three The tortoise symbol indicates that the truck status bars will remain lit and the battery is operating at creep speed. Creep speed is must be recharged.
Page 74: Backrest Controls
Overview Instruments and controls Backrest controls 2400 Description Fork controls (A) Seat backrest controls, where present, vary The fork controls, where present, are installed according to the version of truck and the in the zone (A): options installed on the truck. •...
Page 75 Overview Instruments and controls The individual controls are explained in detail in the following section. Travel controls (B) Creep speed controls, where present, are installed in the (B) zone for use with the operator on the ground in pedestrian mode. •...
Page 76: Definition Of Directions
Overview Instruments and controls Deﬁnition of directions Direction of movement deﬁned by the regula- tions: • Forward travel (1) (Preferred direction of travel) • Right (2) • Reverse travel (3) • Left (4) NOTE The image of the truck is an example. It is valid for all trucks described in this manual.
Page 77: Lift Mast
Overview Lift mast Lift mast Types of lift masts (where present) Some trucks in the OPX range are equipped with a lift mast: • Simplex (OPX-L20S and OPX-L12/16) • Telescopic (OPX-L20 and OPX-L20D) Simplex (OPX-L20S and OPX-L12/16) When the "lift" button is pressed, the fork carriage is raised to the height h3 by the central cylinder via a chain.
Page 78: Options And Variants
Overview Options and variants Options and variants List of options and variants CAUTION • On-board charger • Autolift After buying the truck, contact the technical service network authorised by the manufacturer for infor- • Various types of traction chassis protective mation on assembly of the options.
Page 79: Electrical Socket For The Cigarette Lighter Located On The Dashboard (Optional)
Overview Options and variants Electrical socket for the cigarette lighter located on the dashboard (optional) The electrical socket for the cigarette lighter (1) is located on the truck’s dashboard. The socket has the following speciﬁcations: • 12 V voltage and 10 A current WARNING If the electrical socket (1) is not being used, protect 2430...
Page 80: Accessory Mounting Bar With Data Socket (Optional)
Overview Options and variants Accessory mounting bar with data socket (optional) The optional data socket (6 and 7) is ﬁtted on the relevant accessories mounting bar (3). The pre-wired data socket (6) is connected to the truck and may have one of the following two characteristics depending on the choice made by the customer during purchase: •...
Page 81 Overview Options and variants CAUTION Fasten the data terminal used to the relevant sup- port (7) precisely and in accordance with technical regulations. Do not allow the data terminal used to fall from the support (7). 45878043402 EN - 06/2018...
Page 82: Rear Storage Compartment (Optional)
Overview Options and variants Rear storage compartment (optional) The truck can be equipped with an optional rear storage compartment (1): • Stow items in accordance with the size of the compartment • Stow items securely so that they do not fall out while moving.
Page 83: Electrical Socket For Trailer Lighting (Optional)
Overview Options and variants Electrical socket for trailer lighting (optional) Electrical contact for the left-hand side light The electrical socket (P) is ﬁtted to the rear part of the truck. Technical features of the socket: • 7 pins • 12 V •...
Page 84: Sistemi Di Illuminazione
Overview Options and variants Sistemi di illuminazione 2366 LED light bar Reverse lights Blue safety spotlights Dipped-beam lights and light bar push Flashing beacon button 4–5 Arrows (direction indicators) Flashing beacon push button 6–7 Multifunction lights C–D Arrow push buttons (direction indicators) Working spotlight Hazard lights push button Dipped-beam lights...
Page 85 Overview Options and variants automatically when the operator climbs off NOTE the truck. This section describes all the optional lights • The LED bar turns on when the truck is that the customer may ﬁnd on the truck turned on. The LED bar turns off when the depending on the equipment purchased.
Page 86 Overview Options and variants • An additional ﬂashing-beacon function can The arrows turn on automatically in the be activated on the truck: following cases: Automatic turning off of the ﬂashing beacon • If there is an alarm on the truck (the arrows a few seconds after the operator climbs off turn on in intermittent mode).
Page 87 Overview Options and variants (9 - 6 - 7) Dipped-beam lights (available information above about the LED light bar only on LTX50) (1). The dipped-beam lights improve safety in the (10) Reverse lights (available only on workplace. The front lights (9) illuminate the LTX50) truck's route, the rear lights (6 e 7) make the truck more visible to other operators.
Page 88: Lithium-Ion Battery (Li-Ion)
Overview Options and variants Lithium-ion battery (Li-Ion) Lithium-ion batteries are provided as an option instead of standard batteries. A description of and information on their operation can be found in the lithium-ion battery instruction manual, supplied separately. 45878043402 EN - 06/2018...
Page 89: Fleetmanager (Option)
Overview Options and variants FleetManager (Option) FleetManager is optional and can be ﬁtted on the truck in several versions. A description of and information on its operation can be found in the FleetManager speciﬁc instruction manual, supplied separately. 45878043402 EN - 06/2018...
Page 90: Foldaway Step (Option)
Overview Options and variants Foldaway step (option) The foldaway step is optional and allows the operator to occasionally climb on the step to increase the picking height. DANGER Risk of crushing ﬁngers! See label (2) While opening (from A to B) and closing (from B to A) the foldaway step, keep ﬁngers away from hinges DANGER...
Page 91: Battery Electrolyte Level Indicator Led (Optional)
Overview Options and variants Battery electrolyte level indicator LED (optional) There are two versions of the LED: • 1) Located on the battery • 2) Located next to the battery plug. The LED indicates whether it is necessary to top up the distilled water in the battery. Operation: •...
Page 92: Cab (Optional)
Overview Options and variants Cab (optional) The tow tractor may be equipped with a cab (1). The cab can be supplied with or without plastic side doors (4) for protection against bad weather. WARNING Risk of accidents Ensure that the windscreen and windows are always kept clean and in good condition to maintain visibility.
Page 93 Overview Options and variants – To check the washer ﬂuid level and/or to ﬁll the washer ﬂuid reservoir, open the cap (8) located inside the cab to the rear. 2402 45878043402 EN - 06/2018...
Page 94: Battery Lock Lever (Optional)
Overview Options and variants Battery lock lever (optional) The battery lock lever is optional and is used to lock the various types of battery. The lock can be used with various types of battery by adjusting the fastening. DANGER Risk of damage to the lever and the battery! If, when closing the lever (1), you encounter any problems, do not try to resolve them yourself –...
Page 96: Authorised And Safe Use
Authorised and safe use Authorised and safe use Intended use of the trucks CAUTION This machine is intended for the transport of loads packed on pallets or in industrial containers de- signed for this purpose, as well as for placing pallets into and removing pallets from stock.
Page 97 Authorised and safe use WARNING Driving while seated is allowed only in the correct position on the relevant optional seat (where pre- sent) Driving the truck while sitting on any other part of the truck is forbidden Please remember the following: •...
Page 98 Authorised and safe use Danger area DANGER Risk of injury! There is a risk of physical injury inside the danger area. The danger area is the area in which people are in danger from the forklift truck move- ments, from its work equipment and from its load lifting devices (e.g.
Page 99 Authorised and safe use Hazards Hazards on the trafﬁc routes must be signalled by standard road signs or possibly by addi- tional warning notices. 45878043402 EN - 06/2018...
Page 100: Forklift Use In Cold-Storage Rooms
Truck transport and lifting Forklift Use in Cold-Storage Rooms. A truck speciﬁcally equipped for cold-storage CAUTION rooms must be used when working at temper- If the truck has been working in environments at atures below +5°C. temperatures below -5°C and it is taken outside the cold-storage room, let it stand either for a sufﬁcien- Forklifts equipped for working in cold climates tly long time to allow evaporation of any condensa-...
Page 101: Loading And Unloading The Truck
Truck transport and lifting Loading and unloading the truck To load and unload the truck, use a loading bridge or a lift (with a slope and structural strength that is compatible with the perfor- mance and weight of the truck as stated by the manufacturer, which must be suitably posi- tioned and anchored).
Page 102: Breaking-In
Breaking-In CAUTION Slings may damage the truck's paintwork. Slings may damage the paintwork by rubbing or compressing the surface of the truck. Particularly hard or sharp-edged slings, such as wires or chains, may damage the surface. – Use textile slings, e.g. lifting straps, with edge protectors or similar protective devices if neces- sary Breaking-In...
Page 103: Sequence To Follow For Using The Truck
Sequence to follow for using the truck Sequence to follow for using the truck • Meticulously perform the mandatory safety • Position yourself correctly in the driving seat checks before use (see list of checks on (see the relevant instructions on correct the following pages).
Page 104: Checks And Actions Prior To Commissioning
Checks and actions prior to commissioning Checks and actions prior to commissioning List of checks before use WARNING • Check that all of the hoods and protective guards are present and check that they are Damage or other faults on the truck or attachments correctly mounted (special equipment) can result in accidents.
Page 105 Checks and actions prior to commissioning • Test that the electromagnetic brake works • The roller tracks of the mast must be coated effectively in a visible ﬁlm of grease (where present) • Check that the battery harness is in good •...
Page 106: Checking And Refilling The Windscreen Washer Tank
Checks and actions prior to commissioning Checking and reﬁlling the wind- screen washer tank (only present on version with cab) CAUTION Temperatures close to zero may damage the windscreen washer system. – Always use washer ﬂuid that contains anti- freeze. The windscreen washer tank for the front and rear windscreen is located behind the operator seat backrest (1).
Page 107: Optional Driver's Seat Adjustments
Optional driver's seat adjustments Optional driver's seat adjustments Safety guidelines for adjustment work (described in the following paragraphs) WARNING Never make adjustments while driving, as this may cause you to lose control of the truck. Only make adjustments when the truck is statio- nary.
Page 108: Height-Adjustable Steering Wheel (Option)
Optional driver's seat adjustments Height-adjustable steering wheel (option) The optional height-adjustable steering wheel can be individually tailored to the height of the driver and ensures an ergonomic operator position Procedure for adjusting the height of the steering wheel: • Unscrew the knob (1) by turning it anti- clockwise (B) •...
Page 109: Height-Adjustable Standard Seat Backrest (Option)
Optional driver's seat adjustments Height-adjustable STANDARD seat backrest (option) The height-adjustable seat backrest is optio- nal and allows the operator to adjust the seat backrest according to their height to improve driving ergonomics. DANGER Risk of injury to the operator! The operator must remain inside the truck.
Page 110: Height-Adjustable Slim Seat Backrest (Option)
Optional driver's seat adjustments Height-adjustable SLIM seat backrest (option) The height-adjustable seat backrest is optio- nal and allows the operator to adjust the seat backrest according to their height to improve driving ergonomics. DANGER Risk of injury to the operator! The operator must remain inside the truck.
Page 111: Foldaway Seat (Option)
Optional driver's seat adjustments Foldaway seat (option) 2368 The foldaway seat is optional and allows the DANGER operator to drive while seated. Risk of injury to the operator! • To open the seat, turn the seat manually The operator must remain inside the conﬁnes of the from (A) to (B).
Page 112 Optional driver's seat adjustments CAUTION The seat is height-adjustable to improve operator ergonomics: Seat operation • To raise the seat, push the toggle lever (4) With the seat fully closed (A), the operator must upwards (C) and, at the same time, pull the drive the truck standing on the platform.
Page 113: Adjusting The Platform (Optional)
Optional driver's seat adjustments Adjusting the platform (optional) To improve driving comfort and to reduce the vibrations felt by the operator, adjust the pressure in the damping system in accordance with the weight of the operator. Use a suitable compressor and adjust the pressure using the valve (1).
Page 114: Climbing On And Off The Truck
– The operator must not climb down when the truck is still moving. The operator must only climb CAUTION down when the truck has come to a complete stop. Do not jump into or out of the truck. Always Wait until the truck has completely stopped before climb onto the truck in a forwards motion.
Page 115: Drive Modes And Positions
Drive modes and positions Drive modes and positions Drive modes and positions The following drive modes and positions Driving in pedestrian mode, with the operator may be used for the truck (depending on the on the ground alongside the truck: options chosen at the time of purchase).
Page 116: Driving Position With The Operator On Board The Truck
Drive modes and positions Driving position with the operator on board the truck General information for driving with the DANGER operator on board the truck Disabling or tampering with protective and safety devices is strictly prohibited. The operator should drive the truck using the The mat (1) that detects the presence of the opera- controls located on the steering wheel and on tor must function correctly.
Page 117 Drive modes and positions DANGER The seat backrest must be at the correct height (only if the seat backrest adjustment It is strictly prohibited to disable protective and option is ﬁtted) for optimum ergonomics safety devices. Operator facing the truck front The seat must not be locked in the open position with objects or anything else.
Page 118: Operator Position And Driving Mode With Operator On The Ground Next To The Truck: Using Seat Backrest Controls (Optional Feature)
Drive modes and positions Operator position and driving mode with operator on the ground next to the truck: using seat backrest controls (optional feature) Types of travel controls installed on the seat backrest. This enables the truck to be driven in pedestrian mode from either side backrest (where present on the truck) of the truck.
Page 119 Drive modes and positions Using the travel controls with the Images (A) and (B) show the operator's operator on the ground in pedestrian position in both directions of travel. mode DANGER Risk of injury (see the labels in C). When using, do not turn the steering wheel. Make sure that the truck maintains a straight course.
Page 120: Operator Position And Driving Mode With Operator On The Ground Next To The Truck: Using Steering Wheel Controls (Optional Feature)
Drive modes and positions Operator position and driving mode with operator on the ground next to the truck: using steering wheel controls (optional feature) Precautions for use Activating the travel controls from the ground 2409 2392 • With the truck switched on, press the key (F1) or (F2) on the steering wheel to enable operation of the travel controls.
Page 121 Drive modes and positions Reverse travel with the operator on the • When the travel controls are turned in direction (A), the truck travels in reverse ground alongside the truck • When the travel controls are turned in direction (B), the truck travels forward Forward travel with the operator on the ground alongside the truck OM2383...
Page 122 Drive modes and positions circuit immobilises the truck If this occurs, turn the steering wheel with a steering angle simply release the travel control and then of less than approximately 10° and then turn reactivate the travel control the travel control in the required direction When using this function, if you turn the Using the travel controls will move the truck •...
Page 123: Stopping The Truck In Emergencies
Stopping the truck in EMERGENCIES Stopping the truck in EMER- GENCIES In an emergency, the power supply to all functions on the truck can be shut down through the emergency stop button. CAUTION The EMERGENCY stop button (1) should be activated only and exclusively when absolutely necessary.
Page 124: On/Off Systems
Switching on and off the truck using the key is only permitted when the truck is stationary. It is forbidden to turn off the truck using the key when the truck is still moving. For emergency shutdown, you must only use the special emergency stop button.
Page 125: Numeric Keypad - Start-Up Using A Pin (Digicode Option)
On/off systems Numeric keypad — Start-up using a PIN (Digicode option) SWITCH ON (operating mode) SWITCH OFF and awaiting code Programming mode active Faulty key or incorrect code Delay of automatic switch-off OPERATING MODE Operation Warning ○ red off ● continuous green (1)(PIN correct) * 1 2 3 4 5 # default...
Page 126 On/off systems PROGRAMMING MODE — to be carried out with the truck switched off (2) To reactivate the default Restoring administrator code the initial (00000000), please administrator contact your agent or code nearest dealer. The power supply ● red ﬂashing ● green switches off automati- Activating the ﬂashing (5) (5 s before...
Page 127: Driving
Driving Driving Truck operation - When the travel control (1) or (2) is turned in direction (B), the truck starts in forward travel. - When the travel control (1) or (2) is fully released, the truck brakes to a stop electri- cally.
Page 128: Steering
Driving Steering NOTE NOTE Before changing direction, always check the When the steering wheel is released after surrounding area and consequently that it is having been turned, the steering wheel possible to turn without hindrance. If the truck automatically returns to neutral position (1) is equipped with turn indicators (arrows), turn To turn during travel: on the relative turn indicator before turning.
Page 129 Driving • When the steering wheel is turned clock- WARNING wise (H) in forward travel (A), the truck turns To facilitate driving, the truck automatically reduces towards (E) the speed when cornering. • When the steering wheel is turned clock- Despite this automatic feature, the operator must wise (H) in reverse travel (B), the truck turns adjust the cornering speed, limiting it in relation to...
Page 130: Truck Brake Systems
Driving Truck brake systems WARNING CAUTION The condition of the ﬂoor surface considerably Regulate the travel control by adapting truck bra- affects the braking distance of the truck. king to the type of load you are carrying in order to avoid losing the load.
Page 131: Reverse Drive
Driving Reverse drive Reverse of direction without load on forks Reverse of direction with load on forks • To reverse direction when travelling without • To reverse direction with a load on the fork a load on the fork arms, turn the traction arms, release the traction control throttle control throttle in the opposite direction of and wait for the truck to come to a stop.
Page 132: Parking And Stopping The Truck
Driving Parking and stopping the truck • Park in pre-arranged and designated areas DANGER • Lower the forks to the ground (if present) Never leave the truck with the forks raised (if present), whether loaded or not. • Turn off the truck by turning the key to position "0"...
Page 133: Mobile Platform
Mobile platform Mobile platform Using the mobile platform (where present) DANGER WARNING Risk of impact and crushing The buttons in the illustration may have different positions depending on the version. Pay attention When lifting and lowering the mobile platform, make to the symbol on the button itself.
Page 134 Mobile platform NOTE The following controls are active with the • truck switched on and with the operator standing on board the truck in the correct working position The speed of the platform is proportional to • how hard the button is pressed Raising the mobile platform •...
Page 135: Moving The Load
Moving the load Moving the load Safety guidelines for handling loads General rules CAUTION Driving or turning with the forks raised above WARNING 300 mm from the ground is forbidden (only for trucks Closely observe the following instructions before with a lift mast). picking up loads.
Page 136: Checks To Be Carried Out Before Lifting A Load
Moving the load Checks to be carried out before lifting a load WARNING Never exceed the capacity of the truck. This ca- pacity is based on the centre of gravity and the lift height of the load. Comply strictly with the capacity designation plates and labels! Never exceed the maximum loads shown! Otherwise, the stability of the truck can no longer be guaranteed.
Page 137: Using The Backrest Fork Controls (Where Present)
Moving the load Using the backrest fork controls (where present) Types of fork controls installed on the Using the fork controls with the operator backrest (where present on the truck) on board on the platform The fork controls installed on the backrest vary according to the model of truck: •...
Page 138 Moving the load Using the backrest fork controls with the The image (A) shows the position of the operator on board the truck when using the operator on the ground next to the truck backrest fork controls. DANGER Risk of accident To avoid his feet being crushed by the forks, the operator must keep both feet on the truck platform in the operator presence detection area.
Page 139 Moving the load - The forks will lower as shown by the platform (A) and then press the push-button symbol (6). Release the key to stop the (2). forks at the required height. Lowering the forks for trucks WITHOUT lift - The forks will not lower all the way to the mast ground, but during lowering the forks will...
Page 140: Using Additional Fork Controls (Only For Model Ltx Ff)
Moving the load Using additional fork controls (only for model LTX FF) 2419 Fork upward tilt button "LiftRunner" trailer lifting/lowering control. Fork downward tilt button The control is optional and described in Fork opening button section Fork closing button DANGER NOTE Stepping onto the forks is forbidden! The following controls are active with the truck...
Page 141 Check that the forks are fully closed before begin- ning travel. If the forks are not completely closed, DANGER the travel of the truck is still enabled but with au- tomatically reduced travel speed. Fork lifting and Before opening the forks, ensure that there is lowering is only enabled with the forks completely sufﬁcient space and that the space is clear of...
Page 142 Moving the load "LiftRunner" trailer lifting/lowering control The control is optional and described in section ⇒ Chapter "Lifting and lowering trailers – LiftRunner (if present)", P. 4-148. 45878043402 EN - 06/2018...
Page 143: Taking Up Load
Moving the load Taking up load – Approach the load with caution and with as inserted far enough in that the load is resting much precision as possible. against the fork carriage. The load centre of gravity must be centred between the forks. –...
Page 144: Transporting Loads On The Forks
Moving the load Transporting loads on the forks As a general rule, loading units must be trans- ported one by one (e.g. pallets). Transporting several loads at once is only authorised: • If the safety requirements are met • On the orders of the supervisor in charge The operator must ensure that the load is properly packaged.
Page 145: Depositing A Load On The Ground
Moving the load WARNING – Lower/lift the fork carriage enough to detach the fork from the ground. The load must not be raised too high as it may block visibility to the rear. If the load blocks visibility to the rear, a second operator must walk closer to the truck and act as a guide when reversing.
Page 146: Using The Truck On Inclines, Loading Bridges And Lifts
Moving the load Using the truck on inclines, loading bridges and lifts. Driving on inclines Using the truck on a lift When driving the truck up or down slopes, Using the truck on lifts is only allowed if you must not exceed the values indicated for the lift has sufﬁcient capacity (check the slopes in the "Technical data"...
Page 147: Load Back Rest With Vertical Pallet Hook (Optional)
Moving the load Load back rest with vertical pallet hook (optional) Hand protective guard (L): • Do not remove the guard • Before using the truck, check that there is a protective guard and that this guard is intact The system allows you to transport empty pallets in a vertical position in the following two ways: •...
Page 148 Moving the load • Repeat the preceding steps for the other clamp (E) • Push the bar (G) downwards (A) to raise clamps (D) and (E) • Position the pallet in the position deﬁned (2) and clamp it between the clamps (E), pulling the bar (G) towards (B) CAUTION Risk of crushing hands and feet...
Page 149: Handling Trailers
Handling trailers Handling trailers Towing trailers NOTE The following paragraphs describe how to use the towing hook. The pulling force of the towing hook and the truck The nominal pulling force when towing is the nominal pulling force indicated on the identiﬁcation plate of the tow tractor.
Page 150 Handling trailers Towing: Safety guidelines DANGER Risk of injury DANGER Position yourself in a safe place or in a designated Risk to life area for coupling or uncoupling the trailer. The Coupling or uncoupling a trailer on a slope is strictly driver may not be clearly visible to other forklift forbidden.
Page 151: Towing The Trailer
Handling trailers Towing the trailer CAUTION Follow the requirements Trailers are not required to be ﬁtted with a brake for loads weighing less than 2.5 tonnes. For loads weighing more than 2.5 tonnes, all trailers must be ﬁtted with brakes. On ramps, always use trailers ﬁtted with brakes.
Page 152: Coupling The Trailer
Handling trailers the trailer connections. Then accelerate gradually up to the desired speed. – When approaching your destination, reduce your speed in advance to ensure that the tow tractor and the trailers stop. A sudden stop could cause the load to overturn and the trailers could close in on themselves.
Page 153: Single-Position Or Multi-Position Towing Hook
Handling trailers Single-position or multi-position towing hook DANGER Risk of accident. If the trailer coupling pin comes out or is damaged during towing, the load will be released and it will no longer be possible to control Only use the coupling pins for the trailer, after checking that they are in good condition.
Page 154 Handling trailers – Turn the towing pin (2) by 90° and pull it out of the towing device (3). – Reverse the tow tractor slowly. – Insert the towing pin (2) into the towing device (3) again and lock the towing pin. 45878043402 EN - 06/2018...
Page 155: Automatic-Closure Towing Hook
Handling trailers Automatic-closure towing hook Types of automatic-closure towing hook Two types of automatic-closure towing hook can be installed on the tow tractor: • Standard automatic-closure towing hook • Automatic-closure towing hook with remote operating lever Both types are described below. General safety precautions when using the automatic-closure towing hook WARNING...
Page 156 Handling trailers Coupling the tow tractor and trailer (automatic-closure towing hook with remote operating lever) – Open the locking pin of the towing hook by manually moving the remote operating lever (1) from (A) to (B). – Secure the trailer against moving with wheel chocks or the trailer brake.
Page 157 Handling trailers Coupling the tow tractor and trailer (standard automatic-closure towing hook) – Turn the lever (3) upwards (C). – As shown on the label (6), the red pin protrudes from the seating to indicate that the hook is not locked. Do not place hands, feet or any other parts of your body in the hook! –...
Page 158: Lifting And Lowering Trailers - Liftrunner (If Present)
Handling trailers Lifting and lowering trailers – LiftRunner (if present) CAUTION NOTE Only use suitable trailers that have been authorised It is possible to conﬁgure the operation of the by the truck manufacturer. trailer as follows: The tow tractor will not move Strictly adhere to the instructions provided by the until the trailer reaches its maximum height.
Page 159 Handling trailers Operation – Turn the switch to (A) to turn on the system for lifting and lowering trailers. – Turn the switch to (B) to turn off the system for lifting and lowering trailers. There are two types of operation: •...
Page 160: Loading Trailers
Handling trailers – Climb down from the tow tractor and discon- nect the hydraulic ﬁtting of the trailer from the nipple (1) at the rear of the tow tractor. Loading trailers NOTE Below is a list of guidelines. This list is not exhaustive.
Page 161: Using The Version With Rear Load Bed Ltx-T
Handling trailers Using the version with rear load bed LTX-T Transporting loads on the rear load bed CAUTION Ensure that the loading weight does not exceed the capacity of the truck. – The maximum load that can be transported on the rear load bed is 600 kg.
Page 162 Handling trailers DANGER Risk of injury Safety shoes must be worn. Transporting people is strictly prohibited. DANGER Risk of loss of stability. When approaching a corner or driving on wet surfaces, it is essential to slow down. Adapt your driving to the load being transported and its dimensions.
Page 163 Handling trailers Accessing the storage compartment located under the rear load bed The version with the load bed is equipped with a storage compartment: • Park on a ﬂat surface that is suitable for loading and unloading from the rear load bed and any trailers •...
Page 164: Charging The Battery
Charging the battery Charging the battery Accessing the battery for trucks WITHOUT a mobile platform Park the truck in a suitable area Turn off the truck DANGER Risk of crushing hands Do not put your hands under the battery hood (1). Keep your hands away from the closing points between the hood and the chassis.
Page 165: Accessing The Battery For Trucks With A Mobile Platform (Optional)
Charging the battery Accessing the battery for trucks with a mobile platform (optional) • Push (A) the button (1) once to unlock the battery access hood (2) • Then hold down (A) the button (1), put your other hand in the handle on the battery access hood (2) and, at the same time, pull the hood towards (B) until the hood is fully open...
Page 166 Charging the battery CAUTION Risk of damaging battery male/female connector cables and subsequent risk of short circuits Do not trap the cables when closing the battery hood 45878043402 EN - 06/2018...
Page 167: Battery Recharging
Charging the battery Battery Recharging CAUTION • Access the upper part of the battery, open the battery hood and hold the hood open Charge the battery with the truck turned off and the • Connect the battery outlet to the battery battery hood open.
Page 168: Recharging The Battery Using The On-Board Battery Charger (Optional)
Charging the battery Recharging the battery using the on-board battery charger (optional) Instructions: CAUTION Charge the battery with the truck turned off, the start key removed and the battery hood open. no battery DANGER charging The battery must be charged in rooms that comply with the applicable regulations.
Page 169 Charging the battery • After fully charging the battery (LED with Correctly position the plug in its housing, light green), remove the plug from the being careful not to trap the cables battery charger from the mains socket. • Close the battery hood 45878043402 EN - 06/2018...
Page 170 Charging the battery 45878043402 EN - 06/2018...
Page 171: Maintenance
Maintenance...
Page 172: General Information
Maintenance General Information General Information To keep your forklift in good condition, carry NOTE out the servicing indicated regularly, within the Contact the authorised service network for times indicated and using the consumption a maintenance contract appropriate to your materials provided for that purpose, as speci- forklift.
Page 173: Maintenance - 1000 Hours
Maintenance Maintenance — 1000 hours Maintenance — 1000 hours At operating hours 1.000 2.000 4.000 5.000 7.000 Carried out 8.000 11.000 13.000 14.000   Note ▲ = Every 1000 hours or at least every 12 months (whichever comes ﬁrst), unless local regulations require more frequent intervention.
Page 174 Maintenance Maintenance — 1000 hours At operating hours 1.000 2.000 4.000 5.000 7.000 Carried out 8.000 11.000 13.000 14.000   Battery: service the battery according to the manufacturer's instructions On-board charger (if present): clean On-board charger (if present): check that it is operating correctly Truck cables and connectors: check the condition and position Electrical components: clean Indicator lights and alarms: check for and then resolve any issues...
Page 175 Maintenance Maintenance — 1000 hours At operating hours 1.000 2.000 4.000 5.000 7.000 Carried out 8.000 11.000 13.000 14.000   Load lift system (if present) Mast: check that it is in good condition Mast: lubricate the sliding tracks of the mast proﬁles Mast: check that it is correctly mounted Lift cylinders, chains, rollers and end stops: check the condition, mounting and ope- ration...
Page 176: Maintenance - 3000 Hours
Maintenance Maintenance — 3000 hours Maintenance — 3000 hours At operating hours Carried out 3.000 6.000 9.000 12.000 15.000   Note Perform all maintenance work every 1000 hours Hydraulic system Replace hydraulic oil and hydraulic oil ﬁlter Maintenance of the lift mast (if present) 45878043402 EN - 06/2018...
Page 177: Maintenance - 10,000 Hours
Maintenance Maintenance — 10,000 hours Maintenance — 10,000 hours At operating hours Carried out 10.000 20.000   Note Perform all maintenance work every 1000 hours Drivetrain Replace the reduction gear unit oil 45878043402 EN - 06/2018...
Page 178: Regular Service
Maintenance Regular Service Regular Service Cleaning the Forklift Cleaning depends on the type of use and the Use water-dampened rags to clean the parts workplace. Should the truck come into contact of the body. with highly aggressive elements such as salt CAUTION water, fertilizers, chemical products, cement, etc., it should be cleaned as carefully as...
Page 179: Maintenance As Required
Maintenance Maintenance as required Maintenance as required Preparation Maintenance personnel The battery may only be changed by spe- cially trained personnel, in accordance with the manufacturer's instructions for the battery, the battery charger and the truck. The main- tenance instructions for the battery must be observed.
Page 180 Maintenance Maintenance as required battery type plate, as well as the speciﬁcations deﬁned in the chapter "Technical data". WARNING The weight and size of the battery inﬂuence the stability of the truck. The new battery must comply with the weight shown on the truck identiﬁcation plate.
Page 181: Unlocking The Battery (Before Replacing The Battery)
Maintenance Maintenance as required Unlocking the battery (before replacing the battery) Before replacing the battery: • Open the hoods to access the battery, as explained in Chapter 4 • Unlock the battery as explained below. There are two versions of the battery lock: Standard battery lock Battery lock for the version with a mobile platform...
Page 182 Maintenance Maintenance as required Unlocking the battery in the truck version with a mobile step plate Push the pin (5) towards (E) to unlock the battery. If necessary, replace the battery as explained in the relevant section. 2394 45878043402 EN - 06/2018...
Page 183: Battery Replacement With Removal From The Top
Maintenance Maintenance as required Battery replacement with removal from the top – Insert the rope sling hooks into the appropri- ate battery slots. Hook the battery (4) onto the lifting crane (3) using the slots provided on the sides of the battery. –...
Page 184: Replacing The Battery With Side Removal
– Place the manufacturer-approved battery side-removal roller unit next to the truck; position it so that it is still and stable; adjust the height of the roller unit so that it is level with the underside of the battery at the...
Page 185 The roller unit must be positioned so that it is still and stable. The battery to be inserted must be level with the underside of the battery.
Page 186 Maintenance Maintenance as required Removing the battery from the outer roller unit using a crane – After positioning the battery on the roller unit (2), if you wish to lift it and remove it using a crane, you must heed the warnings below. DANGER The lifting tool (crane) must exert a vertical lift.
Page 187: Fuses
Maintenance Maintenance as required Fuses NOTE This section is for information purposes only and does not authorise the operator to carry out maintenance on the electrical system. DANGER Using the wrong fuses can result in short circuits. Before carrying out any operations on the electrical system, turn off the truck power supply by discon- necting the connector Before replacing the fuse, eliminate the cause that...
Page 188: Decommissioning
Maintenance Decommissioning Decommissioning General Information The operations to be performed for "Tem- porary decommissioning" and "Permanent decommissioning" are listed in this chapter. 45878043402 EN - 06/2018...
Page 189: Forklift Towing
Maintenance Decommissioning Forklift Towing The forklift may not be towed in the case of breakdown. The forklift must be lifted with due caution, as described on the preceding pages. Temporary Putting Out of Commission The following operations must be performed •...
Page 190 Maintenance Decommissioning 45878043402 EN - 06/2018...
Page 191: Technical Data
Technical data...
Page 192: Datasheet (Vdi)
Technical data Datasheet (VDI) Datasheet (VDI) Datasheet (VDI) OPX 20 and OPX 25 X min A st 2346 OPX 20 OPX 25 1.3 Drive Electric Electric 1.4 Operator type Stand-on Stand-on 1.5 Rated capacity/rated load Q (t) 45878043402 EN - 06/2018...
Page 193 Technical data Datasheet (VDI) OPX 20 OPX 25 c (mm) 1.6 Load centre distance 1200 1200 1.7 Rated draw bar pull F (N) Load distance, centre of drive x (mm) 1615 1615 axle to fork y (mm) 2717 2717 1.9 Wheelbase...
Page 194 Technical data Datasheet (VDI) OPX 20 OPX 25 4.19 Overall length l1 (mm) 3680 3680 4.20 Length to face of forks l2 (mm) 1290 1290 4.21 Overall width (mm) s/e/l 61 (78 max) / 172 / 2390 61 (78 max) / 172 / 2390 4.22 Fork dimensions...
Page 195 Technical data Datasheet (VDI) OPX 20 OPX 25 6.5 Battery weight ± 5 % Energy consumption according kWh/h to VDI cycle 8.1 Drive control AC control AC control dB (A) 10.7 Sound level at driver's ear < 70 < 70...
Page 196 Technical data Datasheet (VDI) Datasheet (VDI) OPX 20 Plus and OPX 25 Plus X min A st 2346 OPX 20 Plus OPX 25 Plus Drive Electric Electric Operator type Stand-on Stand-on Rated capacity/rated load Q (t) c (mm) Load centre distance...
Page 197 Technical data Datasheet (VDI) OPX 20 Plus OPX 25 Plus Rated draw bar pull F (N) Load distance, centre of drive axle to x (mm) 1615 1615 fork y (mm) 2720 2720 Wheelbase Service weight (including battery) 1218 1243 Axle loading, laden front/rear...
Page 198 Technical data Datasheet (VDI) OPX 20 Plus OPX 25 Plus 4.21 Overall width (mm) s/e/l 61 (78 max) / 172 61 (78 max) / 172 4.22 Fork dimensions (mm) / 2390 / 2390 Fork-carriage width 4.24 (mm) 520 (540 / 560 / 670) 520 (540 / 560 / 670) 4.25...
Page 199 Technical data Datasheet (VDI) (1) with holder for vertical pallet 1365 / 765 mm (2) with forks lenght 2390 mm / x=1615 mm / pull bar version; for other forks dimension see table below (3)3 with load arms or forks raised (4) there is also the truck option with chassis clearance m2=100 mm, y=1150 mm, h7=180 mm, h14=1300 mm, Wa=1344 mm...
Page 200 Technical data Datasheet (VDI) Datasheet (VDI) OPX-D 20 X min A st 2347 OPX-D 20 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) 2.0 (1.0 on main lift) c (mm) Load centre distance 45878043402 EN - 06/2018...
Page 201 Technical data Datasheet (VDI) OPX-D 20 Rated draw bar pull F (N) x (mm) 944 / 816 Load distance, centre of drive axle to fork y (mm) 2260 / 2132 Wheelbase Service weight (including battery) 1527 Axle loading, laden front/rear 1247 / 2280 Axle loading, unladen front/rear 1063 / 464...
Page 202 Technical data Datasheet (VDI) OPX-D 20 m1 (mm) Ground clearance, laden, below mast 4.31 m2 (mm) 25 / 155 Ground clearance, centre of wheelbase 4.32 Aisle width for pallets 1000 x1200 crossways (forks Ast (mm) 4.34.1 raised) Aisle width for pallets 800 x1200 crossways (forks Ast (mm) 4.34.2 raised)
Page 203 Technical data Datasheet (VDI) (5) with mandatory load backrest (1290 mm from the forks to the top for OPX-L 20 S and OPX-L 12; 1575 mm for OPX-L16) (6) with lifting platform option h7 +30 mm; h14 +87 mm (7) with lifting platform option +87 mm; with tiller adjustment option, h14 setting range = +89 mm ¸...
Page 204 Technical data Datasheet (VDI) Datasheet (VDI) OPX-L 20 A st* (with holder for vertical pallet) X* min 1200 1200 1295 1200 X min A st 2348 OPX-L 20 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) 2.0 / 1.0 on main lift c (mm) 1248 / 600 on main lift Load centre distance...
Page 205 Technical data Datasheet (VDI) OPX-L 20 Rated draw bar pull F (N) x (mm) 1910 /1782 Load distance, centre of drive axle to fork y (mm) 3225 / 3097 Wheelbase Service weight (including battery) 1567 Axle loading, laden front/rear 1539 / 2028 Axle loading, unladen front/rear 1170 / 397 Tyres...
Page 206 Technical data Datasheet (VDI) OPX-L 20 m1 (mm) 13 / 100 Ground clearance, laden, below mast 4.31 m2 (mm) 25 / 155 Ground clearance, centre of wheelbase 4.32 Aisle width for pallets 1000 x1200 crossways (forks Ast (mm) 4.34.1 raised) Aisle width for pallets 800 x1200 crossways (forks Ast (mm) 4.34.2...
Page 207 Technical data Datasheet (VDI) (5) with mandatory load backrest (1290 mm from the forks to the top for OPX-L 20 S and OPX-L 12; 1575 mm for OPX-L16) (6) with lifting platform option h7 +30 mm; h14 +87 mm (7) with lifting platform option +87 mm; with tiller adjustment option, h14 setting range = +89 mm ¸...
Page 208 Technical data Datasheet (VDI) Datasheet (VDI) OPX-L 20 S X min A st 2351 OPX-L 20 S Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) c (mm) Load centre distance 1200 45878043402 EN - 06/2018...
Page 209 Technical data Datasheet (VDI) OPX-L 20 S Rated draw bar pull F (N) x (mm) 1474 /1308 Load distance, centre of drive axle to fork y (mm) 2661 / 2497 Wheelbase Service weight (including battery) 1456 Axle loading, laden front/rear 1140 / 2316 Axle loading, unladen front/rear 1020 / 436...
Page 210 Technical data Datasheet (VDI) OPX-L 20 S m1 (mm) Ground clearance, laden, below mast 4.31 m2 (mm) Ground clearance, centre of wheelbase 4.32 Aisle width for pallets 1000 x1200 crossways (forks Ast (mm) 4.34.1 raised) Aisle width for pallets 800 x1200 crossways (forks Ast (mm) 4.34.2 raised)
Page 211 Technical data Datasheet (VDI) (5) with mandatory load backrest (1290 mm from the forks to the top for OPX-L 20 S and OPX-L 12; 1575 mm for OPX-L16) (6) with lifting platform option h7 +30 mm; h14 +87 mm (7) with lifting platform option +87 mm; with tiller adjustment option, h14 setting range = +89 mm ¸...
Page 212 Technical data Datasheet (VDI) Datasheet (VDI) OPX-L 12 A st 2350 OPX-L 12 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) c (mm) Load centre distance 45878043402 EN - 06/2018...
Page 213 Technical data Datasheet (VDI) OPX-L 12 Rated draw bar pull F (N) x (mm) Load distance, centre of drive axle to fork y (mm) Wheelbase 1823 Service weight (including battery) 1308 Axle loading, laden front/rear 920 / 1588 Axle loading, unladen front/rear 875 / 433 Tyres Polyurethane...
Page 214 Technical data Datasheet (VDI) OPX-L 12 m1 (mm) Ground clearance, laden, below mast 4.31 m2 (mm) Ground clearance, centre of wheelbase 4.32 Aisle width for pallets 1000 x1200 crossways (forks Ast (mm) 4.34.1 raised) Aisle width for pallets 800 x1200 crossways (forks Ast (mm) 4.34.2 raised)
Page 215 Technical data Datasheet (VDI) (5) with mandatory load backrest (1290 mm from the forks to the top for OPX-L 20 S and OPX-L 12; 1575 mm for OPX-L16) (6) with lifting platform option h7 +30 mm; h14 +87 mm (7) with lifting platform option +87 mm; with tiller adjustment option, h14 setting range = +89 mm ¸...
Page 216 Technical data Datasheet (VDI) Datasheet (VDI) OPX-L 16 A st 2349 OPX-L 16 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) c (mm) Load centre distance 1200 Rated draw bar pull F (N) 45878043402 EN - 06/2018...
Page 217 Technical data Datasheet (VDI) OPX-L 16 x (mm) Load distance, centre of drive axle to fork 1093 y (mm) Wheelbase 2279 Service weight (including battery) 1585 Axle loading, laden front/rear 944 / 2241 Axle loading, unladen front/rear 1041 / 544 Tyres Polyurethane Tyre size, front...
Page 218 Technical data Datasheet (VDI) OPX-L 16 m2 (mm) Ground clearance, centre of wheelbase 4.32 Aisle width for pallets 1000 x1200 crossways (forks Ast (mm) 4.34.1 raised) Aisle width for pallets 800 x1200 crossways (forks Ast (mm) 4.34.2 raised) Aisle width for for pallets 800 x l6 lengthways (forks Ast (mm) 4.34.3 4026...
Page 219 Technical data Datasheet (VDI) (6) with lifting platform option h7 +30 mm; h14 +87 mm (7) with lifting platform option +87 mm; with tiller adjustment option, h14 setting range = +89 mm ¸ -19 mm Datasheet (VDI) LTX 50 2345 45878043402 EN - 06/2018...
Page 220 Technical data Datasheet (VDI) LTX 50 Drive Electric Operator type Stand-on Rated capacity/rated load Q (t) c (mm) Load centre distance Rated draw bar pull F (N) x (mm) Load distance, centre of drive axle to fork y (mm) 1133 Wheelbase Service weight (including battery) 1223...
Page 221 Technical data Datasheet (VDI) LTX 50 b1 (mm) 4.21 Overall width s/e/l 4.22 Fork dimensions (mm) Fork-carriage width b3 (mm) 4.24 b5 (mm) 4.25 Distance between fork-arms Ground clearance, laden, below mast m1 (mm) 4.31 Ground clearance, centre of wheelbase m2 (mm) 4.32 Aisle width for pallets 1000 x1200 crossways (forks...
Page 222 Technical data Datasheet (VDI) (3)3 with load arms or forks raised (4) there is also the truck option with chassis clearance m2=100 mm, y=1150 mm, h7=180 mm, h14=1300 mm, Wa=1344 mm (5) with mandatory load backrest (1290 mm from the forks to the top for OPX-L 20 S and OPX-L 12;...
Page 223 Technical data Datasheet (VDI) Cabina datasheet (VDI) 2426 Height of overhead guard 2275 (cabin) 45878043402 EN - 06/2018...
Page 224: Datasheet (Vdi)
Technical data Datasheet (VDI) Datasheet (VDI) Datasheet (VDI)LTX-T06 2427 LTX-T 06 Motor Electric Drive Operator type On foot Rated capacity/rated load 0.6+2.0 (tow)/5.0 (tow) Rated draw bar pull 45878043402 EN - 06/2018...
Page 225 Technical data Datasheet (VDI) 1453 Wheelbase Service weight (including battery) 1207 Axle loading, laden front/rear 707 / 1100 Axle loading, unladen front/rear 715 / 492 Tyres Rubber Tyre size, front 254 x 102 Tyre size, rear 250 x 85 Additional wheels (dimensions) 100 x 40 Wheels, number front/rear (x=driven 1x - 2 / 2...
Page 226 Technical data Datasheet (VDI) Battery according to DIN 43531/35/36; A, B, C, no Battery voltage / nominal capacity K5 V / Ah 24 / 345 - 465 Battery weight ± 5 % Energy consumption according to VDI kWh/h cycle Turnover output Energy consumption at turnover output kWh/h Drive control...
Page 227 Technical data Datasheet (VDI) Datasheet (VDI)LTX-FF A st 2428 Manufacturer's type designa- LTX-FF 05 LTX-FF 10 tion Drive Electric Electric Operator type Stand-on Stand-on Rated capacity/rated load (400) 500 (600) (400) 500 (600) Load centre distance 45878043402 EN - 06/2018...
Page 228 Technical data Datasheet (VDI) Rated draw bar pull Load distance, centre of drive axle to fork Wheelbase 1168 1282 Service weight (including battery) Axle loading, laden front/rear Axle loading, unladen front/rear Tyres Polyurethane Polyurethane Tyre size, front 254 x 102 254 x 102 Tyre size, rear 250 x 80...
Page 229 Technical data Datasheet (VDI) Ground clearance, laden, below 4.31 mast Ground clearance, centre of 4.32 wheelbase Aisle width for pallets 1000 4.34. 2871 2982 x1200 crossways Aisle width for pallets 800 x1200 4.34. 2697 2808 crossways Aisle width for for pallets 800 x 4.34.
Page 230 Technical data Datasheet (VDI) LTX-FF 05 / LTX-FF 10 MAST Single Single Mast type Mast height, lowered 1776 2326 Free lift 1200 1750 1200 1750 Lift height Mast height, mast 1776 raised 2326 Qres c=400 mm Qres LTX-FF 05 c=500 mm Residual capacity Qres c=600 mm...
Page 231: Supply Table
Technical data Supply table Towing load / Towing load + load on board: • A = 0t • B = 0,5t • C = 1t • D = 1,5t • E = 2t (maximum trailer weight fot the LTX-T models in combination with load up to 600kg on board •...
Page 232 Technical data Supply table Supply table for cold-storage trucks Element to be supplied Lubricants Hydraulic system EQUIVIS XV32 Reduction gear unit CLP PG150 DIN 51517-3 General and mast lubrication STATERMELF EP2 Chain lubrication STRUCTOVIS FHD 45878043402 EN - 06/2018...
Page 233 Index Accessing the battery ..154 – 155 EC declaration of conformity in accordance with Machinery Address of manufacturer ... . . I Directive .
Page 234 Index Safety devices Technical description Misuse ..... . . 20 General features ....22 Safety guidelines for adjustment work .
Page 236 STILL GmbH 45878043402 EN – 06/2018...

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Still OPX 20 Original Instructions Manual

1 Introduction

2 Safety

3 Overview

4 Use

5 Maintenance

6 Technical Data

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