Page 1 S10L-9839-01 EXP15, EXP200, EXP500 HMM IBM Netfinity Storage Expansion Unit EXP15-Type 3520, EXP200-Type 3530, EXP500-Type 3560 Hardware Maintenance Manual April, 2000 We Want Your Comments! (Please see page 134)
Page 3 S10L-9839-01 EXP15, EXP200, EXP500 HMM IBM Netfinity Storage Expansion Unit EXP15-Type 3520, EXP200-Type 3530, EXP500-Type 3560 Hardware Maintenance Manual April, 2000 We Want Your Comments! (Please see page 134)
Page 4 This publication was developed for products and services offered in the United States of America. IBM may not offer the products, services, or features discussed in this document in other countries, and the information is subject to change without notice.
Page 5: About This Manual
Maintenance Manual for the system you are servicing. This manual contains Symptom-to-FRU Index, service information, and configuration information for following IBM Netfinity Storage Expansion Units: EXP15 - Type 3520 (Model 2RU, 2RX) EXP200 - Type 3530 (Model 1RU, 1RX) EXP500 - Type 3560 (Model 1RU) Important This manual is intended for trained servicers who are familiar with IBM PC/Netfinity Server products.
Page 6: Online Support
Use the World Wide Web (WWW) to download Diagnostic, BIOS Flash, and Device Driver files. File download address is: http://www.pc.ibm.com/us/files.html IBM Online Addresses: The IBM Support Page is: http:///www.pc.ibm.com/support/ The IBM Personal computing solutions page is: http://www.pc.ibm.com IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 7: Table Of Contents
... . Online Support ....Netfinity EXP15 Type 3520 ... . Features .
Page 8 IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 9: Netfinity Exp15 Type 3520
Netfinity EXP15 Type 3520 Features ..... Diagnostics and Test Information ..Additional Service Information .
Page 10: Features
3, 4, 8, 9, 10, 11, and 12 for Channel 1 or Channel 2. Technology and Interfaces – Model: SCSI, LVD, or single-ended – SCSI bus interface: Two, 68-pin, VHDCI connectors for incoming and outgoing SCSI bus cables IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 11: Diagnostics And Test Information
IBM PC/Netfinity Server Hardware Maintenance Manual. The following is a list of problems and references for diagnosing the IBM Netfinity EXP15 Storage Expansion Unit - Type 3520. Problem Reference Hard Disk Drive Numbering See “Drive Numbering”...
Page 12: Additional Service Information
3. Turn off both power supply switches on the back of the expansion unit. Turning the Power On Use this procedure to power-on the Netfinity EXP15 Storage Expansion unit. Initial start-up: 1. Verify that all communication and power cables are plugged into the back of the expansion unit.
Page 13: Specifications
For open bay (0 drives installed) and typical system configurations (8 hard drives installed). Sound Power (idling): – 6.2 bels (open bay) – 6.4 bels (typical) Sound Power (operating): – 6.2 bels (open bay) – 6.5 bels (typical) Sound Pressure (idling): Netfinity EXP15 Type 3520...
Page 14 Sound pressure levels in your location might exceed the average 1-meter values stated because of room reflections and other nearby noise. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 15: Symptom-To-Fru Index
2. This can be normal activity One or more Green LEDs 1. Use SCSI RAID Manager to check (All Hard Disk Drives or drive status those on one Bus) 2. SCSI Cables 3. ESM Board 4. Mid-plane board Netfinity EXP15 Type 3520...
Page 16 1 and 2 are set to Off. Note If you cannot find the problem using this Symptom-to-FRU Index, test the entire system. See the server documentation for more detailed information on testing and diagnostic tools. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 17: Locations
“Fan Controls and Indicators” on page 15 “Replacing Fans (Hot-Swap)” on page 16 “Power Supply Controls and Indicators” on page 17 “Replacing Power Supplies (Hot Swap)” on page 17 “Replacing hot-swap drives” on page 88 “Replacing Rails” on page 20 Netfinity EXP15 Type 3520...
Page 18: Esm Board Controls And Indicators
LED is On when there is power to the ESM board. Over Temp (amber) This LED is On if the expansion unit overheats. Active (green) This LED flashes when there is activity on the external SCSI bus. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 19: Expansion Unit Option Switches
Option Switches 2-5 must be set to the Off (down) position. Errors might occur if these switches are set to the on position. Tray Number Switch – Identifies each expansion unit 0-9. SAF-TE chip SCSI ID – Internal SCSI ID numbers 14 and 15. Netfinity EXP15 Type 3520...
Page 20: Esm Board Replacement
Front Controls and Indicators Activity LED Front Bezel Power/Fault LED Drive CRU Drive Levers Drive Latch Note Only the IBM ServRAID, ServRAID II, ServRAID-3H, and Fibre RAID controller provide support for the amber Fault LEDs. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 21: Drive Numbering
The first number represents the channel number and the second is the SCSI ID. Notes For IBM ServeRAID, the view configuration screens show bay numbers, not SCSI IDs. To calculate the bay number, add 1 to the SCSI ID. A blank label is provided in the drive tray behind the drive latch.
Page 22: Replacing Drives (Hot-Swap)
Wait at least 20 seconds before fully removing the drive from the expansion unit to allow for spin down. If the SCSI adapter is the IBM ServeRAID; go to the ServeRAID User's Guide for additional information and procedures on changing the...
Page 23: Fan Controls And Indicators
LED should go off within 10 seconds of the drive state change (to something other than DDD). If the SCSI adapter is the IBM ServeRAID II, in some cases, the drive will automatically reset to either a hotspare (HSP) or be rebuilt (ONL).
Page 24: Replacing Fans (Hot-Swap)
10 minutes to replace the fan unit, you must shut down the expansion unit to keep the unit from overheating. For information on expansion unit shutdown, see “Performing a Shutdown” on page 4. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 25: Power Supply Controls And Indicators
1. Turn the switch on the power supply to the Off position. 2. Unplug the supply power cord from the electrical outlet. 3. Disconnect the power cord from the power supply. 4. Grasp each pull-ring and squeeze the latches to release. Netfinity EXP15 Type 3520...
Page 26 If not, remove the lever screw, flip the lever over and replace the screw. See the illustration above. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 27: Removal From Rack
See “Parts Listing” on page 22 for more information. Rear of Rack 1. Remove screws 1 from assembly rails at rear. Front of Rack 2. Remove screws 2 and remove bezel 1 . Netfinity EXP15 Type 3520...
Page 28: Replacing Rails
Loosely tighten the screws. Rear of Rack 2. Loosen the five screws (four large screws and one small screw) 2 located on the interior of the rail IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 29 5. Repeat the rail assembly procedure on the opposite side of the rack. Rear of Rack 6. Remove the two small 6-32 screws 1 on the interior side of the rails. Save these screws to install the expansion unit Netfinity EXP15 Type 3520...
Page 30: Parts Listing
Parts Listing IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 31: System
System Index System (IBM Netfinity EXP15, Type 3520) Model 2RU, 2RX Rail Kit 01K6670 Blower Assembly 01K6706 350W Power Supply Assembly 01K6709 Electronic Module (ESM) 01K6708 Midplane/Frame 01K6707 Note: The midplane board and frame are replaced as a unit. If either part is needed, order the above FRU.
Page 32: Power Cords
14F0087 Italy 14F0069 Latvia 1339520 Netherlands 1339520 Norway 1339520 Poland 1339520 Portugal 1339520 Serbia 1339520 Slovakia 1339520 South Africa 14F0015 Spain 1339520 Switzerland 1339520 Switzerland (French/German) 14F0051 U.S. English 62X1045 U.K./Ireland 14F0033 Yugoslavia 1339520 IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 33: Netfinity Exp200 Type 3530
....58 Power Cords ....59 Copyright IBM Corp. 1999, 2000...
Page 34: Features
3, 4, 8, 9, 10, 11, and 12 for Channel 1 or Channel 2. Technology and Interfaces – Model: Ultra2 or Ultra – SCSI bus interface: Two, 68-pin, VHDCI connectors for incoming and outgoing SCSI bus cables IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 35: Diagnostics And Test Information
IBM PC/Netfinity Server Hardware Maintenance Manual. The following is a list of problems and references for diagnosing the IBM Netfinity EXP200 Storage Expansion Unit - Type 3530. Problem Reference Hard Disk Drive Numbering See “Drive Numbering”...
Page 36: Additional Service Information
LEDs are on, refer to “Symptom-to-FRU Index” on page 31. Re-starting: If you are re-starting after a normal shutdown, wait at least ten seconds before you attempt to turn on either power supply switch. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 37: Specifications
Specifications Size With front panel: – Depth: 56.3 cm (22.2 in.) – Height: 12.8 cm (5 in.) – Width: 44.7 mm (17.6 in.) Weight Typical expansion unit as shipped: 22.5 kg (49.5 lb) Electrical Input Sign-wave input (50 to 60 Hz) –...
Page 38 Sound pressure levels in your location might exceed the average 1-meter values stated because of room reflections and other nearby noise. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 39: Symptom-To-Fru Index
Symptom-to-FRU Index Use this chart to find solutions to problems that have definite symptoms. Problem Indicator FRU/Action Amber LED On 1. General Machine (Front Panel) Fault Check for amber LED on expansion unit Amber LED On 1. Hard Disk Drive Amber LED On 1.
Page 40 3. Mid-plane Random errors 1. Mid-plane board Note If you cannot find the problem using this Symptom-to-FRU Index, test the entire system. See the server documentation for more detailed information on testing and diagnostic tools. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 41: Locations
Locations “ESM Board Controls and Indicators” on page 34 “Expansion Unit Option Switches” on page 35 “ESM Board Replacement” on page 36 “Front Controls and Indicators” on page 36 “Drive Numbering” on page 37 “Replacing Drives (Hot-Swap)” on page 41 “Fan Controls and Indicators”...
Page 42: Esm Board Controls And Indicators
LED is On when there is power to the ESM board. Over Temp (amber) This LED is On if the expansion unit overheats. Active (green) This LED flashes when there is activity on the external SCSI bus. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 43: Expansion Unit Option Switches
Expansion Unit Option Switches Tray number switch Option switches The expansion unit has two types of ID numbers: Drive SCSI IDs Identifies each drive in the expansion unit. Tray ID identifies each expansion unit Switch settings are as follows: Option Switches –...
Page 44: Esm Board Replacement
Blank tray filler General system error LED Drive CRU Tray handle Latch Activity LED Fault LED Note Only the IBM ServRAID, ServRAID II, ServRAID-3H, and Fibre RAID controller provide support for the amber Fault LEDs. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 45: Drive Numbering
Drive Numbering There are two SCSI channels (1, 2) in the expansion unit. Each channel uses five SCSI ID numbers. Each disk drive within the expansion unit has a unique channel number and SCSI ID number, based on its physical location in the expansion unit.
Page 46 The first number represents the channel number and the second is the SCSI ID. Notes For IBM ServeRAID, the view configuration screens show bay numbers, not SCSI IDs. To calculate the bay number, add 1 to the SCSI ID. A label is provided on the front of the drive tray. Use this label to record the address location information for each drive before you remove it.
Page 47 If the two channels are daisy chained using option switch 1 in the off position and switch 5 is off, then the SCSI IDs are as shown and the drives are all on the same channel. (1,0) (1,1) (1,2) (1,3) (1,4) (1,8) (1,9) (1,10) (1,11) (1,12)
Page 48 5 is on (for tower orientation), then the SCSI IDs are as shown and the drives are all on the same channel. Serial number label (1,0) (1,1) (1,2) (1,3) Bay ID label (1,4) (1,8) (1,9) (1,10) (1,11) (1,12) IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 49: Replacing Drives (Hot-Swap)
Replacing Drives (Hot-Swap) To remove the hot-swap drives: 1. Press on the inside of the bottom of the tray handle to release the blue latch 1 . 2. Pull the handle 2 on the tray 3 out into the open position.
Page 50 Wait at least 20 seconds before fully removing the drive from the expansion unit to allow for spin down. If the SCSI adapter is the IBM ServeRAID II; go to the ServeRAID User's Guide for additional information and procedures on changing the...
Page 51: Fan Controls And Indicators
Fan Controls and Indicators Fan CRU Latch Handle Fault LED Fault LED Handle Latch Fan CRU Fan LED Indications Description Fault LEDs (amber) LEDs are On when a fan fails. Replacing Fans (Hot-Swap) To Remove Cooling Fans: 1. Check the LEDs on the back of the expansion unit. 2.
Page 52 10 minutes to replace the fan unit, you must shut down the expansion unit to keep the unit from overheating. For information on expansion unit shutdown, see “Performing a Shutdown” on page 28. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 53: Power Supply Controls And Indicators
Power Supply Controls and Indicators Levers Power LED Fault LED Power switch AC power connector Optional power Power supply CRU supply bay cover Power Supply LED Indications Description Power (green) LEDs are On when power switches are turned on. Fault (amber) If only the amber LED is on, then the power supply is turned off.
Page 54 If not, remove the lever screw, flip the lever over and replace the screw. See the illustration above. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 55: Preparing The Expansion Unit
Preparing the expansion unit This section explains how to prepare the expansion unit for installation by removing the CRUs (customer replaceable units) and by setting the interface options. Removing CRUs It is easier to lift the expansion unit and install it in a rack or tower enclosure if you remove all CRUs (drives, fans, and power supplies) first.
Page 56: Setting The Interface Options
The tray number switch has ten settings. You can use these settings (0–9) to identify the tray number for the expansion unit. System-management software, such as IBM Netfinity Manager, uses this tray number when it provides data and alerts for the expansion unit. Tray number switch...
Page 57: Scsi Bus And Id Settings
SCSI bus and ID settings: When you install a drive CRU in the expansion unit, the drive tray plugs into a printed circuit board called the midplane. The midplane sets the SCSI bus number and ID automatically, based on the setting of Option Switch 1 and the physical location (bay) of the drive CRU.
Page 58: Tray Number Settings
ESM board to set a tray identification number for the expansion unit. You can set a number from 0–9. System-management software, such as IBM Netfinity Manager, uses this identification number when it provides data and alerts for the expansion unit.
Page 59 1. Use the following illustration of front and rear rack mounting flanges to determine the appropriate rack mounting holes for installing cage nuts or clip nuts to secure your EXP200 rails. Front Rear Netfinity EXP200 Type 3530...
Page 60 3 . 4. Extend the rail outside of the rear rack mounting flange; then, install and tighten both rear black hex screws 1 . IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 61 5. Tighten the two front screws 2 ; then, tighten the four large screws 3 . Repeat step 2 on page 52 through step 5 to install the rail marked "R" on the right side of the rack. 6. Slide the expansion unit into the rack; then, remove and discard both white screws and wingnuts 1 from the bezel.
Page 62: Installing The Expansion Unit In A Tower Conversion Kit
5. Verify that Option Switch 5 is set to On (see “Setting the interface options” on page 48 for further device settings). 6. Install hard drives, fans, and power supplies in the EXP200 expansion unit. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 63: Installing The Expansion Unit In A Netbay Enclosure
Installing the expansion unit in a NetBAY enclosure NetBAY enclosures are stackable and each can store a different device, such as the EXP200 expansion unit. You can also attach a server on top of the enclosure. Refer to the NetBAY documentation for details on installing other devices.
Page 64 9. Use the two small screws 2 (removed in step 3 on page 55) to secure the rear of the expansion unit. 10. Install hard drives, fans, and power supplies in the EXP200 expansion unit. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 65: Parts Listing
Parts Listing Netfinity EXP200 Type 3530...
Page 66: System
LVD SCSI Cable, 2 Meter external 03K9196 LVD SCSI Cable, 4 Meter external 03K9198 LVD SCSI Cable, 12 Meter external 03K9200 LVD SCSI Cable, 20 Meter external 37L0053 Line Cord, 9 Foot 6952300 Line Cord Jumper, High Voltage 36L8886 IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 67: Power Cords
Power Cords Power Cords FRU No. Arabic 14F0033 Argentina 13F9940 Australia 13F9940 Belgium 13F9979 Bulgaria 13F9979 Canada 6952300 Czech Republic 13F9979 Denmark 13F9997 Finland 13F9979 France 13F9979 Germany 13F9979 Hungary 13F9979 Israel 14F0087 Italy 14F0069 Latvia 13F9979 Netherlands 13F9979 Norway 13F9979 Poland 13F9979...
Page 68 IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 69: Netfinity Fastt Exp500 - Type 3560
....Fan controls and indicators ..ESM boards user controls ..Copyright IBM Corp. 1999, 2000...
Page 70 ....Power Cords ....IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 71: Features
Features The following table summarizes the features of the EXP500 - Type 3560. For a list of the operating specifications, such as weight, height, and heat output, see “Specifications” on page 70. General Modular components: – High-capacity disk drives – Environmental services monitor (ESM) boards –...
Page 72: Diagnostics And Test Information
IBM PC/Netfinity Server Hardware Maintenance Manual. The following is a list of problems and references for diagnosing the IBM Netfinity FAStT EXP500 - Type 3530. Problem Reference Hard Disk Drive Numbering See “Fibre Channel (FC) loop and ID settings”...
Page 73: Additional Service Information
Note Be sure to turn on the IBM Netfinity EXP500 before or at the same time as the server. 3. Turn on the power to each device, based on the startup sequence.
Page 74: Turning Off The Expansion Unit
Fault LEDs are lit (drives, power supplies, or fans), correct the problem before you turn off the power. For guidance, refer to “Symptom-to-FRU Index” on page 71. 4. Turn off both power supply switches on the back on the expansion unit. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 75: Performing An Emergency Shutdown
Performing an emergency shutdown Attention: Emergency situations might include fire, flood, extreme weather conditions, or other hazardous circumstances. If a power outage or emergency situation occurs, always turn off all power switches on all computing equipment. This will help safeguard your equipment from potential damage due to electrical surges when power is restored.
Page 76: Restoring Power After An Emergency
Note Be sure to turn on the IBM Netfinity EXP500 prior to or at the same time as the server. 4. Turn on the power to each device, based on the startup sequence.
Page 77: Clustering Support
You can obtain up-to-date information about your IBM Netfinity EXP500, a complete listing of the options that are supported on your model, and information about other IBM server products by accessing the IBM Web page at the following address: http://www.ibm.com/pc/us/netfinity...
Page 78: Specifications
ISO 9296. The declared sound power levels indicate an upper limit, below which a large portion of machines operate. Sound pressure levels in your location might exceed the average 1-meter values stated because of room reflections and other nearby noise. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 79: Symptom-To-Fru Index
Symptom-to-FRU Index Use this chart to find solutions to problems that have definite symptoms. Problem Indicator FRU/Action Amber LED On 1. General Machine (Front Panel) Fault Check for amber LED on expansion unit. Use the RAID manager software to check the status.
Page 80 GBIC adjacent to amber LEDC cable. Note If you cannot find the problem using this Symptom-to-FRU Index, test the entire system. See the server documentation for more detailed information on testing and diagnostic tools. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 81: Locations
Locations The following information supports the EXP500. “Installing the expansion unit” on page 74 “Installing and replacing devices” on page 83 “Netfinity FAStT EXP500 bays” on page 100 “Fan, ESM, and power supply bays” on page 101 “Front controls and indicators” on page 102 “Rear controls, indicators, and connectors”...
Page 82: Installing The Expansion Unit
The installation site meets all area, environmental, power, and site requirements for the expansion unit. Refer to the expansion unit requirements listed under “Specifications” on page 70. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 83: Preparing The Expansion Unit
Preparing the expansion unit: The following information explains how to prepare the expansion unit for installation by removing the CRUs (customer replaceable units) and by setting the interface options. Removing CRUs: It is easier to lift the expansion unit and install it in a rack if you remove all CRUs (drives, fans, power supplies, and ESM cards) first.
Page 84: Setting The Interface Options
The settings of the two switches, when used together, provide a two-digit ID of the expansion unit. The system management software uses this ID to provide correlation between the system management graphics and IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 85: Installing The Expansion Unit In A Rack
the physical expansion unit; the ID identifies which physical unit corresponds to the system management status. You can set the expansion unit ID to any value from 00–99. Each expansion unit attached to a Fibre Channel controller must have a unique ID. The base ID switch (x1) also sets the physical IDs of the drives within the expansion unit.
Page 86 1. Use the following illustration of front and rear rack mounting flanges to determine the appropriate rack mounting holes for installing cage nuts or clip nuts to secure your Netfinity FAStT EXP500 rails. Front Rear IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 87 Note Use clip nuts if your rack has round holes. If your rack has square holes, you can use the rack insertion tool or a flat-blade screwdriver to install cage nuts. Cage Clip 2. On the rail marked L, remove and save the small screw 1 ;...
Page 88: Completing The Installation
10. Continue with “Completing the installation.” Completing the installation: This section provides the information needed to complete the installation. Instructions for installing the identification labels and cabling the expansion unit are included. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 89: Installing Identification Labels
Installing identification labels: Your expansion unit comes with two expansion unit ID labels. Expansion unit ID labels Serial number label 1. Install the expansion unit ID labels. a. Verify the setting of the tray number switches (0–9). b. Apply the expansion unit ID labels that match the setting for the tray number switches.
Page 90: Optical Fibre Channel Cable Restrictions
Optical Fibre Channel cable restrictions: Controllers that are FC compliant can use any external cable length offered by IBM in any clustered or nonclustered application. Power cabling: The expansion unit uses two standard power cords. You can connect the power cords to a...
Page 91: Installing And Replacing Devices
CRU. Each blank tray contains a filler piece for use with a half-high or slim-line drive. Drive CRUs: Your expansion unit supports IBM Fibre Channel (FC) hard disk drives. These IBM drives come preinstalled in a drive tray, ready for installation. (Do not detach the drive from the tray.) This drive and tray assembly...
Page 92: Installing Hot-Swap Drives
Note If you are replacing a drive, see “Replacing hot-swap drives” on page 88. 1. Read the instructions that come with the drive CRU. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 93 2. Check for Fault LEDs. If any amber LEDs are lit, refer to “Symptom-to-FRU Index” on page 71. Power on LED Blank tray filler General system error LED Drive CRU Activity LED Tray handle Latch Fault LED 3. Determine the bay into which you want to install the drive.
Page 94 Slide the drive CRU into the empty bay until the tray handle 2 touches the expansion unit bezel. d. Push the tray handle 2 down into the closed (latched) position. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 95 6. If you are installing a slim-line drive, continue with step 6a. Otherwise, go to step 7. a. Locate the filler piece on the inside of the blank tray. b. Pull up on the small latch 1 inside the blank tray to release the filler piece.
Page 96: Replacing Hot-Swap Drives
Lift the drive CRU partially out of the bay. d. To avoid possible damage to the drive 4 , wait at least 20 seconds before fully removing the drive CRU from the expansion unit to allow for the drive to spin down. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 97: Working With Hot-Swap Power Supplies
e. Verify that there is proper identification (such as a label) on the drive CRU, then slide it completely out of the expansion unit. f. If you are replacing a slim-line drive, ensure that the filler piece remains in place for use with the new drive.
Page 98: Installing A Hot-Swap Power Supply
If not, remove the lever screw, flip the lever over and tighten the screw on the opposite side. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 99 To install a hot-swap power supply: Caution Never remove the cover on a power supply or any part that has the following label attached. Hazardous voltage, current, and energy levels are present inside any component that has this label attached. There are no serviceable parts inside these components.
Page 100 6. Plug the supply power cord into a properly grounded electrical outlet. 7. Turn the power supply switch to the On position. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 101: Working With Hot-Swap Esm Boards
Working with hot-swap ESM boards: When replacing an ESM board, remember to do the following: 1. Check the software documentation provided with your system for instructions on ESM board failure-recovery procedures. Follow the steps provided in the software documentation before continuing to step 2. 2.
Page 102: Working With Gbics
Move the GBIC latch to the unlocked (center) position. Insert the GBIC into the GBIC port on the ESM board. Move the GBIC latch back to the locked position (flush with the rear of the GBIC). IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 103: Adding Netfinity Fastt Exp500 Expansion Units To A Loop
Remove the protective caps from the fibre-optic cable. Connect the fiber-optic cable to the installed GBIC. Adding Netfinity FAStT EXP500 expansion units to a loop: If you want to add an additional Netfinity FAStT EXP500 expansion unit to a loop, cable the GBIC input port on the existing ESM board (shown as First EXP500 in the figure below) to a GBIC output port on the new Netfinity FAStT EXP500 expansion unit.
Page 104: Netfinity Fastt Exp500 Loop Redundancy
(that is, an alternative path to your disk drives). Some FC controllers might not support loop redundancy. IBM Fibre Channel (FC) disk drives are dual-ported, providing individual access from two FC loops to the same disk drive. When configuring the ESM boards, configure the second ESM board the same way you configured the first ESM board.
Page 105 procedures. Follow the steps provided in the software documentation before continuing to step 2. 2. Remove the FC cables from the GBIC. 3. Remove the failed GBIC from the GBIC port on the back of the ESM board. 4. Unpack the new GBIC. Note Place the new GBIC on a dry, level surface near the expansion unit and away from magnetic...
Page 106: Working With Hot-Swap Cooling Fans
Release the latch. If the lever remains open, pull back on the fan slightly, then push it in again until the latch snaps into place. 4. Check the LEDs. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 107 The Fault LEDs turn off after a few seconds; if they remain on, refer to “Symptom-to-FRU Index” on page 71. Netfinity FAStT EXP500 - Type 3560...
Page 108: Netfinity Fastt Exp500 Bays
LED is flashing. Hot swap a drive CRU only when its amber Fault LED is completely on and not flashing or when the drive is inactive with the green Activity LED completely on and not flashing. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 109: Fan, Esm, And Power Supply Bays
Fan, ESM, and power supply bays The following illustration shows the location of the hot-swap fan bays, the hot-swap environmental services monitor (ESM) bays, and the hot-swap power supply bays. Hot-swap fan bays ESM bays Hot-swap power supply bays ESM bays: Your expansion unit comes with two hot-swappable ESM boards.
Page 110: Front Controls And Indicators
CRU in place. Power-on When lit, this green light indicates that the LED: unit has good dc power. Tray You can use this multipurpose handle to handle: insert and remove a drive CRU in the bay. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 111: Rear Controls, Indicators, And Connectors
Rear controls, indicators, and connectors Two hot-swap power supply CRUs, two hot-swap fan CRUs, and two environmental services monitor (ESM) boards are accessible from the back of the expansion unit. These components contain several controls, indicators, and connectors. Power supply controls, indicators, and connectors: Levers Power LEDs...
Page 112: Fan Controls And Indicators
The two fan CRUs are located here. These CRUs: fans are hot-swappable and redundant. Fault These amber LEDs light when a fan failure LEDs: occurs. Latches Use the latches and handles to remove or install the fan CRUs. handles: IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 113: Esm Boards User Controls
ESM boards user controls GBIC output port GBIC input port Lever Lever Output bypass LED Input bypass LED ID conflict LED Power LED Tray number Fault LED switch tens place (x10) ver-temperature LED Tray number Tray number switch ones place (x1) switch tens place (x10) Over-temperature LED Tray number...
Page 114 ID. The switches set the expansion unit ID using values of 00–99. The base ID switch (x1) is for the ones position and the extended ID switch (x10) is for the tens position. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 115: System-Management Software Support
System-management software support The Netfinity FAStT EXP500 expansion unit meets the SES (SCSI-3 Enclosure Service) industry standards for external enclosures. The level of system management support is dependent upon the software and services provided by the FC controller. Refer to your controller documentation for additional information on the level of system management support provided.
Page 116: Parts Listing
Parts Listing IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 117: System
System Index System (IBM Netfinity FAStT EXP500 - Type 3560, Model 1RU) Rail Kit Left/Right (Model 1RU) 37L0067 Blower Assembly (Model 1RU) 09N7285 350W Power Supply Assembly (Model 37L0059 1RU) Electronic Module (ESM, LVD/LVD) 37L0103 (Model 1RU) Midplane/Frame (Model 1RU)
Page 118: Power Cords
14F0069 Latvia 13F9979 Netherlands 13F9979 Norway 13F9979 Poland 13F9979 Portugal 13F9979 Serbia 13F9979 Slovakia 13F9979 South Africa 14F0015 Spain 13F9979 Switzerland 13F9979 Switzerland (French/German) 14F0051 Thailand 1838574 U.S. English 6952300 U.K./Ireland 14F0033 Yugoslavia 13F9979 IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 119: Related Service Information
..... Trademarks ....Copyright IBM Corp. 1999, 2000...
Page 120: Safety Information
Safety Information The following section contains the safety information that you need to be familiar with before servicing the IBM Netfinity EXP15, EXP200, or EXP500 Storage Expansion Unit. Statement 1 DANGER To avoid a shock hazard, do not connect or disconnect any cables or perform...
Page 121 To Connect To Disconnect 1. Turn Everything OFF. 1. Turn Everything OFF. 2. First, attach all cables 2. First, remove power to devices. cord(s) from outlet. 3. Attach signal cables to 3. Remove signal cables receptacles. from receptacles. 4. Attach power cord(s) to 4.
Page 122 é perigosa. Para evitar choques elétricos, conecte e desconecte os cabos conforme descrito a seguir, ao instalar, movimentar ou abrir tampas deste produto ou de dispositivos conectados. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 123 Para Conectar Para Desconectar 1. DESLIGUE tudo. 1. DESLIGUE tudo. 2. Conecte primeiro todos 2. Remova primeiro o(s) os cabos nos cabo(s) de alimentação dispositivos. das tomadas. 3. Conecte os cabos de 3. Remova os cabos de sinal nos receptáculos. sinal dos receptáculos.
Page 124 IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 125 Notice n¢ 1 Related Service Information...
Page 126 être dangereux. Pour éviter tout risque de choc électrique, lorsque vous installez ou que vous déplacez le présent produit ou des périphériques qui lui sont raccordés, reportez-vous aux instructions ci-dessous pour connecter et déconnecter les différents cordons. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 127 Connexion Déconnexion 1. Mettez les unités hors 1. Mettez les unités hors tension. tension. 2. Commencez par 2. Commencez pas brancher tous les débrancher les cordons sur les unités. cordons alimentation des socles de prise de 3. Branchez les câbles courant.
Page 128 Potential zu vermeiden. Elektrische Spannungen von Netz-, Telefon- und Datenübertragungsleitungen sind gefährlich. Um einen Stromschlag zu vermeiden, nur nach den Anweisungen arbeiten, die für Installation, Transport oder Öffnen von Gehäusen dieses Produkts oder angeschlossenen Einheiten gelten. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 129 Kabel anschließen Kabel lösen 1. Alle Geräte 1. Alle Geräte ausschalten und ausschalten. Netzstecker ziehen. 2. Zuerst Netzstecker von 2. Zuerst alle Kabel an Steckdose lösen. Einheiten anschließen. 3. Signalkabel von 3. Signalkabel an Anschlußbuchsen Anschlußbuchsen lösen. anschließen. 4. Alle Kabel von 4.
Page 130 è pericolosa. Per evitare scosse elettriche, collegare e scollegare i cavi come descritto quando si effettuano l'installazione, la rimozione o l'apertura dei coperchi di questo prodotto o durante il collegamento delle unità. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 131 Per collegare Per scollegare 1. SPEGNERE tutti i 1. SPEGNERE tutti i dispositivi. dispositivi. 2. Collegare prima tutti i 2. Rimuovere prima il(i) cavi alle unità. cavo(i) di alimentazione dalla 3. Collegare i cavi di presa elettrica. segnale alle prese. 3.
Page 132 IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 133 Declaración 1 PELIGRO Para evitar una posible descarga eléctrica, no conecte ni desconecte los cables ni lleve a cabo ninguna operación de instalación, de mantenimiento o de reconfiguración de este producto durante una tormenta eléctrica. Para evitar una posible descarga: –...
Page 134 4. Retire todos los cables tomas. de los dispositivos. 5. Encienda el dispositivo (ON). Declaración 5 32 kg 55 kg percaución: Alce la máquina con cuidado; el sobrepeso podría causar alguna lesión. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 135: General Safety
General Safety Follow these rules to ensure general safety: Observe good housekeeping in the area of the machines during and after maintenance. When lifting any heavy object: 1. Ensure you can stand safely without slipping. 2. Distribute the weight of the object equally between your feet.
Page 136 Use extreme care when measuring high voltages. Regularly inspect and maintain your electrical hand tools for safe operational condition. Do not use worn or broken tools and testers. IBM Netfinity EXP15, EXP200, EXP500 HMM...
Page 137: Safety Inspection Guide
This guide addresses only those items. However, good judgment should be used to identify potential safety hazards due to attachment of non-IBM features or options not covered by this inspection guide. If any unsafe conditions are present, you must determine how serious the apparent hazard could be and whether you can continue without first correcting the problem.
Page 138 Insulation must not be frayed or worn. 4. Remove the cover. 5. Check for any obvious non-IBM alterations. Use good judgment as to the safety of any non-IBM alterations. 6. Check inside the unit for any obvious unsafe conditions, such as metal filings, contamination, water or other liquids, or signs of fire or smoke damage.
Page 139: Handling Electrostatic Discharge-Sensitive Devices
Handling Electrostatic Discharge-Sensitive Devices Any computer part containing transistors or integrated circuits (ICs) should be considered sensitive to electrostatic discharge (ESD). ESD damage can occur when there is a difference in charge between objects. Protect against ESD damage by equalizing the charge so that the machine, the part, the work mat, and the person handling the part are all at the same charge.
Page 140: Software/Hardware Mismatch Problems
Make certain the software is current and that all known revisions are installed. The IBM on-line bulletin board (sometimes referred to as PCPROD), and other software tools sources, such as Novell Netware, should be referenced by the software support personnel for any revisions provided by the appropriate software vendor.
Page 141 Adapter and Software Compatibility Hardware adapters for some operating systems must be approved by the software vendor to be compatible with that software. The approval is specific to the system, adapter E.C. level, and the software version. Contact the software vendor to confirm that system and adapter configuration is supported by their software level.
Page 142: Send Us Your Comments
We want to know your opinion about this manual (part number 09N1393) Your input will help us to improve our publications. Please photocopy this survey, complete it, and then fax it to IBM HMM Survey at 919-543-8167 (USA). Name Phone Number 1. Do you like this manual? 2.
Page 143: Problem Determination Tips
Notices References in this publication to IBM products, programs, or services do not imply that IBM intends to make these available in all countries in which IBM operates. Any reference to an IBM product, program, or service is not...
Page 144: Trademarks
IBM product, program, or service may be used. Subject to IBM’s valid intellectual property or other legally protectable rights, any functionally equivalent product, program, or service may be used instead of the IBM product, program, or service. The...
Page 146 Part Number: 09N1393 Printed in U.S.A. S1 L-9839- 1...

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