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XENON 300 MODEL 201331 20 MODEL 201331 20-1 Service Manual Technical Description and Service Instructions XENON 300 MODEL 201331 20 MODEL 201331 20-1 March 2014-0.05 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1)
Figure 1 – XENON 300 model 201331 20 .............. 4-7 4.11.2 Figure 1 – XENON 300 model 201331 20-1 (up to serial no. LF0612012) .... 4-8 4.11.3 Figure 1 – XENON 300 model 201331 20-1 (as from serial no. LF0612013) ..4-9 4.11.4...
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Testing and Adjustments ..................5- Equipment required for the individual settings ............5-2 Testing and adjusting the lamp current – XENON 300 models 201331 20 and 201331 20-1 (up to serial no. LF0612012) ............5-2 Testing and adjusting the lamp current – XENON 300 model 201331 20-1 (as from serial no.
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
MODEL 201331 20-1 0. General Thank you for your expression of confidence in the KARL STORZ brand name. Like all of our other products, this product is the result of years of experience and great care in manufacture. You and your organization have decided in favor of a modern, high-quality piece of equipment from KARL STORZ.
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Reservation of Rights This documentation is the sole and exclusive property of KARL STORZ and may neither be copied nor passed on to third parties without the express written authorization and approval of KARL STORZ.
XENON 300 MODEL 201331 20 MODEL 201331 20-1 Section 1. Instruction Manual Direction Sign: Physical Design Descriptions of Operation and Circuit Diagrams Replacement of Individual Assemblies Testing and Adjustments Maintenance and Safety Checks Modifications and Supplements Appendix 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 Section 2. Physical Design Direction Sign: Instruction Manual Descriptions of Operation and Circuit Diagrams Replacement of Individual Assemblies Testing and Adjustments Maintenance and Safety Checks Modifications and Supplements Appendix 03.14 / V1.6...
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Spare parts of the XENON 300 model 201331 20 ..........2-3 XENON 300 model 201331 20-1 ................2-4 2.2.1 Exploded view of the XENON 300 model 201331 20-1 (up to serial no. LF0612012) ......................2-4 2.2.2 Exploded view of the XENON 300 model 201331 20-1 (as from serial no.
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MODEL 201331 20 MODEL 201331 20-1 2.1 XENON 300 model 201331 20 2.1.1 Exploded view of the XENON 300 model 201331 20 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 2.1.2 Spare parts of the XENON 300 model 201331 20 Position Item description Order no. Combo board no longer available Attenuator assembly no longer available – Attenuator disc, only M17292 Lamp assembly, complete...
MODEL 201331 20-1 2.2 XENON 300 model 201331 20-1 2.2.1 Exploded view of the XENON 300 model 201331 20-1 (up to serial no. LF0612012) valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1)
MODEL 201331 20 MODEL 201331 20-1 2.2.2 Exploded view of the XENON 300 model 201331 20-1 (as from serial no. LF0612013) valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 2.2.3 Spare parts of the XENON 300 model 201331 20-1 Position Item description Order no. Display board 20132183-1 Control board without EPROM ET12-201331-1-29 EPROM programmed ET12-201331-1-31 EPROM programmed, SCB ET12-201331-1-17 Stepper motor at attenuator assembly...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 Section 3. Descriptions of Operation and Circuit Diagrams Direction Sign: Instruction Manual Physical Design Replacement of Individual Assemblies Testing and Adjustments Maintenance and Safety Checks Modifications and Supplements Appendix 03.14 / V1.6...
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Combo board – XENON 300 model 201331 20 ............ 3-11 3.5.3.1 Circuit diagram of the combo board – XENON 300 model 201331 20 ....3-11 3.5.3.2 Component diagram of the combo board – XENON 300 model 201331 20 ..3-13 3.5.4...
MODEL 201331 20-1 Section Title Page 3.6.1 Troubleshooting the XENON 300 ................3-23 3.6.2 Component courses of action ................3-24 Technical data ......................3-25 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1)
Video connectors (BNC type) are located on the rear of the device. Errant connections are impossible, since both connections are auto-terminating types. Video communications for 201331 20-1 Xenon light sources is provided via the KARL STORZ Communication Bus (KARL STORZ-SCB ®...
MODEL 201331 20 MODEL 201331 20-1 3.3 Detailed description of operation 3.3.1 Video circuit operation – XENON 300 model 201331 20 The video inputs are IEC 60601 type BF isolated. The video connectors are fixed into a plastic insulator on the rear panel of the housing and the video circuitry is isolated on the control board by a four millimeter creepage gap.
MODEL 201331 20-1 3.5 Electrical components of the XENON 300 3.5.1 Block diagrams 3.5.1.1 Block diagram of the XENON 300 model 201331 20 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.1.2 Block diagram of the XENON 300 model 201331 20-1 (up to serial no. LF0612012) TO KARL STORZ COMMUNICATION BUS (SCB) TO KARL STORZ COMMUNICATION BUS (SCB) valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1)
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.1.3 Block diagram of the XENON 300 model 201331 20-1 (as from serial no. LF0612013) FOCUSING LENS LAMP OUTPUT FIBER OPTIC XENON LAMP POWER SUPPLY OPTICAL FILTER VARIABLE LIGHT ATTENUATOR FAN SPEED...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.2 Wiring diagrams 3.5.2.1 Wiring diagram of the XENON 300 model 201331 20 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.2.2 Wiring diagram of the XENON 300 model 201331 20-1 3-10 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
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MODEL 201331 20 MODEL 201331 20-1 3.5.3 Combo board – XENON 300 model 201331 20 3.5.3.1 Circuit diagram of the combo board – XENON 300 model 201331 20 combo board page 1 of 2 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 3-11 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 combo board page 2 of 2 3-12 3-12 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.3.2 Component diagram of the combo board – XENON 300 model 201331 20 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 3-13 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.4 Control board – XENON 300 model 201331 20-1 3.5.4.1 Brief description of control board operation – XENON 300 model 201331 20-1 The control board contains a Siemens 80C535 (U1) microprocessor which reads the firmware program in a 27C256 ROM (U2).
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.4.2 Circuit diagram of the control board – XENON 300 model 201331 20-1 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 3-15 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.5 Display board – XENON 300 model 201331 20-1 3.5.5.1 Brief description of display board operation – XENON 300 model 201331 20-1 The display board contains a digital LED display, an LED bargraph, several LED annunciators, and five momentary button switches.
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.5.2 Circuit diagram of the display board – XENON 300 model 201331 20-1 3-18 3-18 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.5.3 Component diagram of the display board – XENON 300 model 201331 20-1 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 3-19 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.6 Lamp power supply 3.5.6.1 Brief description of lamp power supply operation The lamp power supply contains the high voltage ignition module and then powers the Xenon lamp during operation. 3-20 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1)
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.6.2 Circuit diagram of the lamp power supply (as from serial no. LF0612013) valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 3-21 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.5.7 Auxiliary power supply 3.5.7.1 Brief description of auxiliary power supply operation A 40 W power supply unit (order no. Z09709) is used for the power supply to the electronics. Supplying 12 VDC and 5.1 VDC, the auxiliary power supply powers the control circuitry, air pump, and fan. All outputs are fully regulated.
MODEL 201331 20 MODEL 201331 20-1 3.6 Troubleshooting 3.6.1 Troubleshooting the XENON 300 Device won’t power up (both light and display) – Check the power cord and connections. Replace if necessary. – Check for blown power fuse, see Fuse blown.
XENON 300 MODEL 201331 20 MODEL 201331 20-1 3.6.2 Component courses of action Note: An isolation transformer should be used with all AC-powered test equipment to prevent damaging the equipment or creating a safety hazard. Lamp – If the lamp fails before 500 hours, look for the following items to ensure no other problems were responsible.
1) Valid up to serial no. BC0627677. 2) Valid as from serial no. BC0627916. 4) Older versions of the XENON 300. 5) Newer versions of the XENON 300. valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 3-25 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 Section 4. Replacement of Individual Assemblies Direction Sign: Instruction Manual Physical Design Descriptions of Operation and Circuit Diagrams Testing and Adjustments Maintenance and Safety Checks Modifications and Supplements Appendix 03.14 / V1.6...
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Figure 1 – XENON 300 model 201331 20 .............. 4-7 4.11.2 Figure 1 – XENON 300 model 201331 20-1 (up to serial no. LF0612012) .... 4-8 4.11.3 Figure 1 – XENON 300 model 201331 20-1 (as from serial no. LF0612013) ..4-9 4.11.4...
4.1 Information about replacements The device is fully adjusted and tested before it leaves the manufacturers. If the device fails, a test of the assemblies should be carried out by authorized KARL STORZ technical staff. 4.2 Tools required for replacing the individual assemblies –...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 – Auxiliary power supply T10 Torx screwdriver order no. 5610612 T20 Torx screwdriver order no. 5625112 T25 Torx screwdriver order no. 5625212 Small flat blade screwdriver Soft face mallet Needle nose pliers...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.3 Replacement of the control board / combo board Refer to Section 4.11 Figures for replacements – Figures 1 and 2. Disconnect the device from its power source. b. Remove the endplates using a small flat blade screwdriver.
MODEL 201331 20 MODEL 201331 20-1 4.6 Replacement of the lamp power supply 4.6.1 Lamp power supply – XENON 300 model 201331 20 Refer to Section 4.11 Figures for replacements – Figures 1, 3 and 4. Disconnect the device from its power source.
XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.8 Replacement of the fan Refer to Section 4.11 Figures for replacements – Figures 1, 3 and 5. Disconnect the device from its power source. b. Remove the endplates using a small flat blade screwdriver.
XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11 Figures for replacements 4.11.1 Figure 1 – XENON 300 model 201331 20 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.2 Figure 1 – XENON 300 model 201331 20-1 (up to serial no. LF0612012) valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.3 Figure 1 – XENON 300 model 201331 20-1 (as from serial no. LF0612013) BURN-IN COVER LABEL, SPECIFICATION M18348 QTY. 1 LABEL, SERIAL NUMBER M18355 QTY. 1 BOTTOM COVER S/A (UNV.) CLIP, CORD F18522 QTY.
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.4 Figure 2 – XENON 300 model 201331 20 4-10 4-10 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.5 Figure 2 – XENON 300 model 201331 20-1 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 4-11 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.6 Figure 3 – XENON 300 model 201331 20 4-12 4-12 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.7 Figure 3 – XENON 300 model 201331 20-1 (up to serial no. LF0612012) valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 4-13 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.8 Figure 3 – XENON 300 model 201331 20-1 (as from serial no. LF0612013) CORD, CLIP (A) F18522 SHROUD, NOMEX LAMP APPLIED TO SHROUD TO SECURE FAN L.V. WIRES (B) M18479 AND SCB CABLE QTY.
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MODEL 201331 20 MODEL 201331 20-1 4.11.9 Figure 4 – XENON 300 models 201331 20 and 201331 20-1 (up to serial no. LF0612012) Z09709 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 4-15 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.10 Figure 4 – XENON 300 model 201331 20-1 (as from serial no. LF0612013) SCREW, M3x6 PHPH F00439 QTY. 4 ACCESSORY POWER SUPPLY (A) Z09709 QTY. 1 GUIDE, 300W LAMP CARD, S/A...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.11 Figure 5 – XENON 300 model 201331 20 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 4-17 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.12 Figure 5 – XENON 300 model 201331 20-1 (up to serial no. LF0612012) 4-18 4-18 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1)
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.13 Figure 5 – XENON 300 model 201331 20-1 (as from serial no. LF0612013) LEFT SIDE PANEL MZ07621 (BOTTOM EDGE) PANEL, S/A REAR QTY. 1 SCREW, M4x14 PHTX F00420 QTY. 4 (LOOSELY)
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 4.11.14 Figure 6 – XENON 300 models 201331 20 and 201331 20-1 4-20 4-20 valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1) 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 Section 5. Testing and Adjustments Direction Sign: Instruction Manual Physical Design Descriptions of Operation and Circuit Diagrams Replacement of Individual Assemblies Maintenance and Safety Checks Modifications and Supplements Appendix 03.14 / V1.6...
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Testing and Adjustments ..................5- Equipment required for the individual settings ............5-2 Testing and adjusting the lamp current – XENON 300 models 201331 20 and 201331 20-1 (up to serial no. LF0612012) ............5-2 Testing and adjusting the lamp current – XENON 300 model 201331 20-1 (as from serial no.
– Small flat blade screwdriver – Phillips screwdriver 5.2 Testing and adjusting the lamp current – XENON 300 models 201331 20 and 201331 20-1 (up to serial no. LF0612012) Disconnect the device from AC power and remove the top and bottom covers.
XENON 300 MODEL 201331 20 MODEL 201331 20-1 Section 6. Maintenance and Safety Checks Direction Sign: Instruction Manual Physical Design Descriptions of Operation and Circuit Diagrams Replacement of Individual Assemblies Testing and Adjustments Modifications and Supplements Appendix 03.14 / V1.6...
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XENON 300 MODEL 201331 20 MODEL 201331 20-1 Contents 6. Maintenance and Safety Checks Section Title Page Maintenance and Safety Checks ................ 6- Safety checks ......................6-2 Safety devices ......................6-3 Maintenance operations ..................6-3 6.3.1 Lamp replacement ....................6-3 6.3.2...
8) XENON 300 model 201331 20 only. 9) XENON 300 model 201331 20-1 only. 10) Older versions of the XENON 300 (applied part type BF). valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1)
(diagnostic mode). The lamp hours will be indicated on the display. 11) Newer versions of the XENON 300 (applied part type CF). valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1)
For telescopes, you receive a guarantee of 1 year, and for instruments 6 months. For fiberscopes and equipment, individual repair is necessary. Usually to bridge the repair period, you will receive a device on loan which you then return to KARL STORZ as soon as you receive the repaired device.
XENON 300 MODEL 201331 20 MODEL 201331 20-1 Section 7. Modifications and Supplements Direction Sign: Instruction Manual Physical Design Descriptions of Operation and Circuit Diagrams Replacement of Individual Assemblies Testing and Adjustments Maintenance and Safety Checks Appendix 03.14 / V1.6...
XENON 300 MODEL 201331 20 MODEL 201331 20-1 Section 8. Appendix Direction Sign: Instruction Manual Physical Design Descriptions of Operation and Circuit Diagrams Replacement of Individual Assemblies Testing and Adjustments Maintenance and Safety Checks Modifications and Supplements 03.14 / V1.6...
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8) XENON 300 model 201331 20 only. 9) XENON 300 model 201331 20-1 only. 10) Older versions of the XENON 300 (applied part type BF). 11) Newer versions of the XENON 300 (applied part type CF). valid for devices as from serial no. 6256-H (201331 20) and as from 1371-H (201331 20-1)
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KARL STORZ GmbH & Co. KG Mittelstraße 8, 78532 Tuttlingen/Germany Postfach 230, 78503 Tuttlingen/Germany Telefon: +49 (0)7461 708-0 Telefax: +49 (0)7461 708-105 E-Mail: info@karlstorz.de Web: www.karlstorz.de KARL STORZ Endoscopy-America, Inc. 600 Corporate pointe Culver City, CA 90230-7600, USA Telefon: +1 310 338-8100...