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DESCRIPTION - BUOYANCY CHAMBER
I
DESCRIPTION ............................................................................................................................... 3
I-1
TECHNICAL SPECIFICATIONS .................................................................................................... 3
I-2
INVENTORY AND LOCATION .................................................................................................... 6
I-3
LOCATION OF ACCESSORIES .................................................................................................. 10
I-4
HANDLING ............................................................................................................................. 11
Transport ........................................................................................................................... 11
Storage .............................................................................................................................. 12
Lifting ................................................................................................................................. 14
II
BUOYANCY CHAMBER ............................................................................................................... 15
BUOYANCY CHAMBER MAINTENANCE ................................................................................. 15
INSTALLING THE BUOYANCY CHAMBER ON THE HULL ......................................................... 15
FIXING THE PROTECTIVE FLAP ............................................................................................... 16
INFLATING THE BUOYANCY CHAMBER ................................................................................. 17
PRESS-STUD ........................................................................................................................... 19
III
PROPULSION SYSTEM ................................................................................................................ 21
IV
HOW TO DRIVE YOUR BOAT ...................................................................................................... 22
V
INSTALLATION AND CIRCUITS ................................................................................................... 23
V-1
FUEL ....................................................................................................................................... 23
V-1-1
Location ofitems ............................................................................................................ 23
Tank ............................................................................................................................... 24
V-1-3
Water/fuel separator filter ............................................................................................ 25
V-1-4
Using the fuel circuit cut-off valves ............................................................................... 26
V-1-5
Recommendations......................................................................................................... 27
V-2
ELECTRICAL ............................................................................................................................ 28
V-2-1
Cable routing ................................................................................................................. 28
General wiring diagram ................................................................................................. 29
"COMFORT" Fuse box .................................................................................................... 32
V-2-1
"EQUIP NAV" fuse box ................................................................................................... 33
VOLUME 2
PROPULSION SYSTEM
INSTALLATION AND CIRCUITS
CONTENTS
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Issue 2

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Summary of Contents for Zodiac Medline 9 2022

  • Page 1: Table Of Contents

    VOLUME 2 DESCRIPTION - BUOYANCY CHAMBER PROPULSION SYSTEM INSTALLATION AND CIRCUITS CONTENTS DESCRIPTION ..........................3 TECHNICAL SPECIFICATIONS ....................3 INVENTORY AND LOCATION ....................6 LOCATION OF ACCESSORIES ....................10 HANDLING ..........................11 I-4-1 Transport ........................... 11 I-4-2 Storage ..........................12 I-4-3 Lifting ..........................
  • Page 2 V-2-2 Location of items ......................34 V-2-3 Circuit-breaker ....................... 34 V-2-4 Coupler operation ......................35 V-2-5 Battery (not supplied) ....................39 V-2-6 Navigation lights ......................40 V-2-7 Wiring an accessory ....................... 40 V-2-8 Wiring options ....................... 41 WATER ........................... 44 V-3-1 Location of items ......................
  • Page 3: Description

    DESCRIPTION - Technical characteristics DESCRIPTION I-1 TECHNICAL SPECIFICATIONS Dimensions Dimension tolerance +/- 3% 8.74 Buoyancy chamber 28‘ 8“ 1‘12“ diameter 8.22 8.36 Without the buoyancy chamber 26‘ 97“ 27‘5“ 3.06 2.27 10‘ 04“ 7‘ 45’’ 2.03 2.19 6‘ 66“ 7‘ 19’’ 1767 Max.
  • Page 4 DESCRIPTION - Technical characteristics Seat with handholds * WARNING THE NUMBER OF PEOPLE FOR CATEGORY B DEPENDS ON THE NUMBER OF SEATED PLACES ON THE BACK (HALF OF THE BOAT). PASSENGERS SHOULD ALSO BE ABLE TO HOLD ON WITH BOTH HANDS. WARNING!!! DO NOT EXCEED THE MAXIMUM NUMBER OF PEOPLE RECOMMENDED.
  • Page 5 DESCRIPTION - Technical characteristics NOTE: The maximum authorized power, when greater than the maximum recommended power, must be used with extreme caution. It is intended for experienced users, using their boat under very specific conditions (transport of heavy loads, etc.). See the "Sailing advice" chapter in Volume 1 of the manual. WARNING!!! WHEN LOADING THE BOAT, NEVER EXCEED THE MAXIMUM RECOMMENDED LOAD.
  • Page 6: Inventory And Location

    DESCRIPTION - INVENTORY and location I-2 INVENTORY AND LOCATION Page 6 / 63 Issue 4...
  • Page 7 DESCRIPTION - INVENTORY and location Ref. DESCRIPTION Polyester hull with counter-moulded deck Aft platform White navigation light Bolster assembly Console assembly Bow roller assembly Boarding ladder Electric bilge pump Battery (box) Inside the aft locker Water/fuel separator filter Battery switch Aft lockers Cup holder Picnic table...
  • Page 8 DESCRIPTION - INVENTORY and location Page 8 / 63 Issue 4...
  • Page 9 DESCRIPTION - INVENTORY and location REF. DESCRIPTION Cabin handrail Semi-circular handrail Console seat and bow sitting area Bolster seat handrail 12V plug and USB plug Cup holder Ventilation Foot braces Stainless steel closing pin Steering wheel, hydraulic steering Bilge pump/navigation light switch Console cabin access hatch Sink Bolster access hatch...
  • Page 10: Location Of Accessories

    Refrigerator Polyester frame Bimini with frame Bimini without frame Aft sun lounger Ski mast Cabin berth Synthetic teak deck Fusion audio system, radio, mp3, aerial, 2 speakers Other options available. See your ZODIAC dealer Page 10 / 63 Issue 4...
  • Page 11: Handling

    DESCRIPTION - Handling I-4 HANDLING I-4-1 Transport Trailer installation recommendations are specified in VOLUME I of the owner's manual. Use a trailer adapted to your boat. The boat is compatible with standard road gauge. It is designed to be transported inflated. The weight in transport conditions for a trailer includes: Unladen weight of the boat: 1855 kg...
  • Page 12: I-4-2 Storage

    DESCRIPTION - Handling I-4-2 Storage WARNING!!! THE BOAT MUST REST ON THE BOW LINE. SEE DIAGRAM BELOW. Page 12 / 63 Issue 4...
  • Page 13 DESCRIPTION - Handling Page 13 / 63 Issue 2...
  • Page 14: I-4-3 Lifting

    DESCRIPTION - Handling I-4-3 Lifting WARNING THE BOAT HAS NO LIFTING FITTINGS. HOISTING REQUIRES PASSING SUITABLE LIFTING STRAPS UNDER THE HULL. A mm * Estimate of the centre of gravity with the heaviest engine, options excluded. Single engine (approx. 2400kg) A = 3.20m Twin engine (approx.
  • Page 15: Buoyancy Chamber

    BUOYANCY CHAMBER – Installing the buoyancy chamber on the hull BUOYANCY CHAMBER II-1 BUOYANCY CHAMBER MAINTENANCE Your boat's buoyancy chamber is made of NEOPRENE CSM-CR 1670 decitex, 1500 gr/m². The maintenance recommendations are specified in VOLUME I of the owner's manual. II-2 INSTALLING THE BUOYANCY CHAMBER ON THE HULL IF THE BUOYANCY CHAMBER WAS STORED AT A TEMPERATURE BELOW 0°C / 32°F, LEAVE IT AT 20°C / 68°F FOR 12 HOURS BEFORE UNFOLDING.
  • Page 16: Fixing The Protective Flap

    BUOYANCY CHAMBER - INFLATING THE BUOYANCY CHAMBER II-3 FIXING THE PROTECTIVE FLAP Fastening with inserts: Place the buoyancy chamber and make fast the outer flap (buoyancy chamber deflated) using the stainless steel bars and the screws supplied in the buoyancy chamber kit. To ensure the mechanical hold of the fitting, use medium threadlock on the screws.
  • Page 17: Inflating The Buoyancy Chamber

    BUOYANCY CHAMBER - INFLATING THE BUOYANCY CHAMBER II-4 INFLATING THE BUOYANCY CHAMBER INFLATOR a. tube end b. adaptor c. tube base d. inflation valve NOTE: An electrical (12 V) high output inflation pump is available as an option (contact your dealer). "EASY - PUSH"...
  • Page 18 BUOYANCY CHAMBER - INFLATING THE BUOYANCY CHAMBER THE PRESSURE GAUGE WARNING!!! DO NOT USE A COMPRESSOR OR COMPRESSED AIR CYLINDER. INFLATION 1º/Place all valves in inflation position. 2º/ Fit the adaptor that matches the diameter of the "easy- push" valve to the inflation tube tip. 3º/ Attach the hose connector to the inflation pump inflation valve.
  • Page 19: Press-Stud

    BUOYANCY CHAMBER - PRESSURE b: 220 mb c:240 mb b: 220 mb b: 220 mb c:240 mb b: 220 mb NOTE: A slight loss of air is normal before the cap is screwed on. Only the plugs provide final airtightness. II-5 PRESS-STUD The buoyancy chamber has 5 compartments.
  • Page 20 BUOYANCY CHAMBER - PRESSURE RISK OF OVERPRESSURE Example: Your boat is inflated to its recommended pressure (240 mb/3.4 PSI) at the beginning or end of the day (low outside temperature = 10°C). Later in the day, your boat is left in the sun on the beach or on the deck of a boat (temperature = 50°C).
  • Page 21: Propulsion System

    PROPULSION SYSTEM III PROPULSION SYSTEM Comply with ZODIAC's recommendations and the engine manufacturer's recommendations regarding engine fitting. For optimal use of your boat, please consult your dealer. The engine bolts must be fitted through the transom using a screw hole sealing procedure (e.g.: using Sikaflex sealant).
  • Page 22: How To Drive Your Boat

    HOW TO DRIVE YOUR BOAT IV HOW TO DRIVE YOUR BOAT Before starting, refer to the Owner's Manual Volume I. NOTE: Check that the buoyancy chamber is correctly inflated. Battery switch set to ON Fuel valve set to "ON". Put on and connect the circuit Throttle lever on neutral.
  • Page 23: Installation And Circuits

    V INSTALLATION AND CIRCUITS V-1 FUEL WARNING!!! DO NOT USE TYPE E10, E85... BIOFUELS. V-1-1 Location ofitems Ref. DESCRIPTION Fuel tank Fuel circuit valve Tank filling connection access hatch and vent Fill port with cap and anti-backflow system Water/fuel separator filter (in locker) Tank vent Page 23 / 63 Issue 2...
  • Page 24: V-1-2 Tank

    INSTALLATION AND CIRCUIT: FUEL V-1-2 Tank Ref. DESCRIPTION Tank*, given capacity 400 litres Vent outlet Tank filler inlet Gauge transmitter Intake pipe with fuel shut-off valve It may not be possible to use the full nominal capacity of the tank depending on the trim and the load. A 20% reserve is recommended.
  • Page 25: Water/Fuel Separator Filter

    INSTALLATION AND CIRCUIT: FUEL WARNING!!! IT IS VITAL TO HAVE A GAUGE DIAL. IT IS SUPPLIED WITH THE ENGINE. IF YOUR BOAT DOES NOT HAVE ONE, CONTACT YOUR DEALER. The probe supplied is to American standard: Impedance (tank empty position) 30 Ohms Impedance (tank full position) 240 Ohms All the dials on the market are compatible, with a few very rare exceptions.
  • Page 26: Using The Fuel Circuit Cut-Off Valves

    CONTACT THE DEALER NETWORK IN ORDER TO PURCHASE A REPLACEMENT CARTRIDGE. CHANGING THE FILTER CARTRIDGE Comply with ZODIAC's recommendations and with the filter manufacturer’s recommendations. Follow the manual or the engine manufacturer’s instructions. Place a draining funnel under the cartridge to be replaced.
  • Page 27: Recommendations

    V-1-5 Recommendations WARNING: IN THE EVENT OF A PETROL LEAK OR A FIRE, THE PETROL CIRCUIT CLOSING VALVE LOCATED ON THE TANK ENABLES THE TANK TO BE CUT OFF FROM THE PETROL CIRCUIT AND MUST REMAIN CLOSED. HAVING A FULL TANK AVOIDS CONDENSATION APPEARING ON EACH OUTLET.
  • Page 28: Electrical

    INSTALLATION AND CIRCUIT: ELECTRICAL V-2 ELECTRICAL V-2-1 Cable routing Top view with deck removed Duct 1 Ø100 Duct 2 Ø100 Duct 1: Used to route the engine wiring harness. Duct 2: free Page 28 / 63 Issue 4...
  • Page 29: V-2-2 General Wiring Diagram

    INSTALLATION AND CIRCUIT V-2-2 General wiring diagram Page 29 / 63 Issue 2...
  • Page 30 INSTALLATION AND CIRCUIT Page 30 / 63 Issue 4...
  • Page 31 Red / green light Navigation light switch Bilge pump switch Bilge fan switch Courtesy light switch Windlass lowering switch Windlass raising switch Cabin courtesy light switch Zodiac Connected Boat (option) Navigation GPS (option) Fuel gauge dial Page 31 / 63 Issue 2...
  • Page 32: V-2-1 "Comfort" Fuse Box

    INSTALLATION AND CIRCUIT: ELECTRICAL V-2-1 “COMFORT” Fuse box Page 32 / 63 Issue 4...
  • Page 33: Equip Nav" Fuse Box

    INSTALLATION AND CIRCUIT V-2-1 “EQUIP NAV” fuse box Page 33 / 63 Issue 2...
  • Page 34: V-2-2 Location Of Items

    INSTALLATION AND CIRCUIT V-2-2 Location of items Ref. DESCRIPTION Circuit breaker and fuse box access hatch Circuit-breaker Battery box Fuse box V-2-3 Circuit-breaker When you stop using the boat, set the circuit-breaker to OFF. WARNING TURN OFF THE ENGINE BEFORE SETTING THE CIRCUIT-BREAKER TO “OFF”...
  • Page 35: V-2-4 Coupler Operation

    INSTALLATION AND CIRCUIT V-2-4 Coupler operation V-2-4-1 Single-engine operation ENGINE A used Engine A starts with used battery 1 when Engine A circuit power off BATTERY 1 In single engine configuration, the second coupler is not used. V-2-4-2 Twin-engine operation When operating in twin-engine configuration, the couplers can be switched between positions (1, 2 and both) without stopping the engine(s).
  • Page 36 INSTALLATION AND CIRCUIT ENGINE A ENGINE B Engine A starts with battery 2. Engine B starts with battery 2. BATTERY 1 BATTERY 2 ENGINE A ENGINE B Engine A starts with battery 1. Engine B starts with battery 1. BATTERY 1 BATTERY 2 Page 36 / 63 Issue 4...
  • Page 37 INSTALLATION AND CIRCUIT ENGINE A ENGINE B Engine A starts with batteries 1 and 2. Engine B starts with batteries 1 and 2. BATTERY 1 BATTERY 2 With twin engines, a second battery is required. A load distributor is most often built-in to the engine to recharge the batteries when the engine is running.
  • Page 38 Page 38 / 63 Issue 4...
  • Page 39: Battery (Not Supplied)

    INSTALLATION AND CIRCUIT V-2-5 Battery (not supplied) Comply with ZODIAC's recommendations and with the recommendations of the battery manufacturer for standard maintenance. MAINTAIN YOUR BATTERY: KEEP THE BATTERY CLEAN AND DRY IN ORDER TO AVOID PREMATURE WEAR. TIGHTEN AND MAINTAIN THE TERMINAL LUGS BY GREASING THEM REGULARLY WITH VASELINE.
  • Page 40: Navigation Lights

    V-2-6 Navigation lights Press this button to switch on the navigation lights. There are 3 positions.  Off  White light position  White light, red light, and green light position. V-2-7 Wiring an accessory 1º/ Choose a free fuse location. 2º/ Connect the power supply of your accessory to the terminal corresponding to this slot using a 6mm female tab or eye connector.
  • Page 41: Wiring Options

    INSTALLATION AND CIRCUIT V-2-8 Wiring options A bilge pump is fitted as standard to the boat. However, it is also possible to add extra accessories under certain conditions:  The accessories you want to add must be connected to the console. ...
  • Page 42 INSTALLATION AND CIRCUIT Example 1 You want to add: A 72W VHF, A 36W GPS, A 180W radio, Courtesy lights LED 10W Shower pump 48W Windscreen wipers Cigar lighter plug (standard) Radio 180W Miscellaneous lighting 10 W Depth sounder Horn Miscellaneous electronic equipment Searchlight...
  • Page 43 INSTALLATION AND CIRCUIT Example 3 You want to add: A 60W GPS, A 200W radio, A 120W horn. Windscreen wipers Cigar lighter plug (standard) Radio 200W Miscellaneous lighting Depth sounder Horn Miscellaneous electronic 200W equipment Searchlight Shower pump 200 W Alarm system Max.
  • Page 44: Water

    INSTALLATION AND CIRCUIT V-3 WATER V-3-1 Location of items Ref. DESCRIPTION 55-litre freshwater tank Water pump Water pump control switch Chrome-plated hand shower Tank vent Fill cap Tank access hatch Bolster sink tap V-3-1 Using the hand shower and bolster tap Fill the freshwater tank with freshwater through the fill cap (6) located under the port aft cushion (7).
  • Page 45: Toilet

    INSTALLATION AND CIRCUIT V-4 TOILET V-4-1 Location of items Ref. DESCRIPTION Toilet access Black water tank Black water tank vent + Odour filter Flush switch Black water drain switch Black water tank drain valve Black water pump Black water tank drain cap V-4-2 Using the Toilet Make sure that the water pump control button (the bulkhead of the technical room) is ON,...
  • Page 46: Draining Black Water

    INSTALLATION AND CIRCUIT V-4-3 Draining black water V-4-3-1 Draining at sea Open the large black water drain valve (7), located in the utility cabinet behind the toilet, by turning the handle a quarter turn, Press the switch (6) located on the utility cabinet panel. Hold down until the tank is empty, Remember to close the valve (7) once the tank is empty.
  • Page 47: Draining Systems

    INSTALLATION AND CIRCUIT V-5 DRAINING SYSTEMS V-5-1 DESCRIPTION OF FUNCTIONAL COMPONENTS Ref. DESCRIPTION Engine recess drain Hull scupper Bilge pump outlet Bilge pump High flow rate self-bailer with non-return valve Drain pipes Scuppers The boat is self-draining, with a rainwater drainage system: three scuppers on the deck, one at the front of the console and one at the front and rear of the bolster.
  • Page 48: Bilge Pump

     Forced operation: the switch has to be held depressed to operate it. As soon as you release the switch, it returns to automatic position (1). ZODIAC recommends the use of a tarpaulin or mooring cover in order to prevent water ingress in the event of rain.
  • Page 49: Hull Scupper

    INSTALLATION AND CIRCUIT V-5-3 Hull scupper Out of the water (on trailer, cradle, etc.)… OPEN POSITION, DRAIN PLUG REMOVED. In the water... CLOSED POSITION, DRAIN PLUG FITTED. (MAKE SURE THE DRAIN PLUG IS PROPERLY CLOSED/TIGHT) Page 49 / 63 Issue 2...
  • Page 50: Steering

    INSTALLATION AND CIRCUIT V-6 STEERING Comply with the steering manufacturer's recommendations (installation, use and maintenance). For optimal use of your boat, please consult your dealer. Page 50 / 63 Issue 4...
  • Page 51: Fire

    INSTALLATION AND CIRCUIT V-7 FIRE WARNING WE RECOMMEND YOU KEEP AN EXTINGUISHER ON BOARD, AND COMPLY WITH THE LAWS APPLICABLE IN YOUR COUNTRY. DO NOT PLACE INFLAMMABLE MATERIAL CLOSE TO OR ABOVE COOKING EQUIPMENT. The boat is supplied without a fire extinguisher; complying with the national regulations of the country in which your boat is registered is your responsibility.
  • Page 52: Anchoring/Mooring

    INSTALLATION AND CIRCUIT V-8 ANCHORING/MOORING Ref. DESCRIPTION Aft bollards Polyester bow roller + navigation lights Electric windlass Bow chain plate Forward cleats WARNING FOR PERMANENT MOORING, USE THE BOW CHAIN PLATE. CHOOSE YOUR ANCHOR CHAIN ACCORDING TO THE LENGTH AND WEIGHT OF YOUR BOAT.
  • Page 53: Boarding

    INSTALLATION ET CIRCUIT This attachment point is intended to hold the anchor Pass the snap hook (8) through the oblong hole of the return elbow (9) It is imperative to use this function to secure your system from any mishandling or failure of the windlass.
  • Page 54: Labelling

    LABELLING VI LABELLING VI-1 POSITION OF LABELS Page 54 / 63 Issue 4...
  • Page 55: Description Of Labels

    LABELLING VI-2 DESCRIPTION OF LABELS Page 55 / 63 Issue 2...
  • Page 56: Installation

    INSTALLATION VII INSTALLATION VII-1 Installing elements that come non-mounted For transport reasons, the wings and aft platforms are not mounted on the boat. To install them easily, follow the instructions below: VII-1-1 WINGS Unpack the wings, being careful not to scratch them or damage the EVA deck. Locate the port and starboard sides.
  • Page 57: Vii-1-2 Aft Platforms

    INSTALLATION Apply SIKAFLEX on the deck and around the fixing points, Mount the wings on the deck using the holes (1) and brackets (2) on the deck, Tighten the wings using the fasteners supplied. VII-1-2 Aft platforms Unpack the aft platforms, being careful not to scratch or damage them, Clean the support surfaces in red, Apply SIKAFLEX on the deck and around the fixing points, Bolt the platforms using the fasteners supplied,...
  • Page 58 INSTALLATION Assemble the struts (1) to the platform attachment points (2) with the clevises and fasteners provided, Place the clevises (3) on the transom and mark the position of the holes, Remove the clevises and drill the four holes with a Ø4.5mm drill bit, Clean the surfaces around the holes and apply SIKAFLEX, Tighten the two clevises with the Ø4.8 screws supplied.
  • Page 59: Vii-2 Installing Optional Elements

    INSTALLATION VII-2 Installing optional elements VII-2-1 POLYESTER ROLL BAR WARNING THE WINGS MUST BE INSTALLED BEFORE INSTALLING THE ROLL BAR. MAKE SURE YOU INSTALL IT IN THE RIGHT DIRECTION. To install the roll bar, remove the EVA pads from the wings and clean the surfaces, Page 59 / 63 Issue 2...
  • Page 60: Use

    INSTALLATION Apply SIKA on the feet of the roll bar. Leave 10 to 15mm clearance around the edges of the feet so the SIKA doesn’t squeeze out when you tighten it down. 10mm mini Place the roll bar the wings and align the holes. Bolt on with M10 bolts.
  • Page 61 1 – Table in initial position, 2 – Raise the port and starboard seat cushions in the aft seating area, 3 – Extend the starboard arms, 4 – Fold back the mobile leaf for a better view of the locking rings on the base, Page 61 / 63 Issue 2...
  • Page 62 5 – Unlock the 2 locking rings, 6 – Push down on the table to lower the telescopic base until the table touch the arms, 7 – Lock the 2 locking rings, 8– Fold back down the leaf Page 62 / 63 Issue 4...
  • Page 63 9 – Lower the seat cushions, 10 – Position the aft sunbathing cushion on the lowered table. Page 63 / 63 Issue 2...

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