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MEDLINE 6.8
CAREFULLY READ THIS MANUAL BEFORE PUTTING YOUR ZODIAC INTO SERVICE.
Volume 2
613749 -
Page 1 / 50
E
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G
L
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Edition 1

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Summary of Contents for Zodiac MEDLINE 6.8

  • Page 1 Volume 2 MEDLINE 6.8 613749 - CAREFULLY READ THIS MANUAL BEFORE PUTTING YOUR ZODIAC INTO SERVICE. Page 1 / 50 Edition 1...
  • Page 2: Table Of Contents

    VOLUME 2 DESCRIPTION – TUBE PROPULSION SYSTEM INSTALLATION AND CIRCUITS CONTENTS TECHNICAL SPECIFICATIONS ......................4 1.1. TECHNICAL DATA ........................4 1.2. INVENTORY AND LOCATION ....................7 1.3. ACCESSORY LOCATIONS ......................11 1.4. HANDLING ..........................12 1.4.1. Transportation: ........................12 1.4.2. Storage: ..........................
  • Page 3 6.4. Optional electric windlass wiring loom ..................31 6.5. Fuses ............................32 6.6. Component locations: ........................33 6.7. Circuit breaker: ..........................33 6.8. Battery (not supplied): ........................34 6.9. Switches ..........................35 6.10. Wiring an accessory: ......................36 6.11. Connecting options: ......................38 DRAINAGE INSTALLATIONS ......................
  • Page 4: Technical Specifications

    DESCRIPTION - Technical Specifications 1. TECHNICAL SPECIFICATIONS 1.1. TECHNICAL DATA Dimensions Tolerance on dimensions +/- 3% 6.95 22‘ 10“ 1‘ 12“ Tube diameter 6.34 6.61 Without the tube 20‘ 8“ 21’ 8“ 2.54 1.80 8‘ 4“ 5‘ 11’’ 1.54 5‘ 1“ 8‘...
  • Page 5 DESCRIPTION - Technical specifications WARNING! DO NOT EXCEED THE MAXIMUM RECOMMENDED NUMBER OF PEOPLE. REGARDLESS OF THE NUMBER OF PEOPLE ONBOARD, THE TOTAL WEIGHT OF PEOPLE AND EQUIPMENT MUST NOT EXCEED THE MAXIMUM RECOMMENDED PAYLOAD. ALWAYS USE THE SEATS OR BENCHES PROVIDED. Page 5 / 50 Edition 1...
  • Page 6 DESCRIPTION - Technical Specifications Propulsion SINGLE ENGINE Shaft length Min. recommended power Max. Recommended power levels recommended match the optimum use of the power boat's capacity under average Max. permitted load conditions. power Max. engine weight Maximum NOTE: When the maximum permitted power exceeds the maximum recommended power, always use it with the most extreme care.
  • Page 7: Inventory And Location

    DESCRIPTION – INVENTORY AND LOCATION 1.2. INVENTORY AND LOCATION Page 7 / 50 Edition 1...
  • Page 8 DESCRIPTION – INVENTORY AND LOCATION Number DESCRIPTION Polyester hull with moulded-on, non-skid deck Aft sundeck White navigation light Equipped raised seat Equipped console Equipped roller Boarding ladder Electric bilge pump Battery (box) Inside the aft locker Battery switch Aft locker Cup holder Built-in fuel tank Forward locker...
  • Page 9 DESCRIPTION – INVENTORY AND LOCATION Page 9 / 50 Edition 1...
  • Page 10 NUMBER DESCRIPTION Red/green navigation lights Grab handle Front seat Grab handle 12V socket and USB socket Switch Cup holder Ventilation Foot rests Latches Wheel, hydraulic steering Bilge pump/navigation lights switches Console technical access Fuel ventilation Access to fuel valve Fuel overflow Fuel filler Bolster locker Bolster cushions with raising system...
  • Page 11: Accessory Locations

    Stainless roll bar + Bimini Aft sundeck Ski mast Windscreen handrail; wings handrail Fold-up seat EVA deck mica Audio system Fusion radio, MP3, antenna, two 200 watt speakers For other options available, please contact your ZODIAC dealer Page 11 / 50 Edition 1...
  • Page 12: Handling

    DESCRIPTION - Handling 1.4. HANDLING 1.4.1. Transportation: Tips for placing your boat on a trailer are provided in the Owner's Manual Volume I. Use a trailer suitable for your boat. The boat is sized for road transport. It is designed to be transported inflated. IMPORTANT: WE RECOMMEND LOWERING THE ROLL BAR WHEN THIS OPTION IS FITTED TO THE BOAT.
  • Page 13: Storage

    DESCRIPTION - Handling 1.4.2. Storage: You can fold the console, remove the aft seat backs to optimise the boat's storage height. CAUTION! THE BOAT MUST REST ON ITS KEEL LINE. SEE DIAGRAM BELOW. DESCRIPTION - Handling Page 13 / 50 Edition 1...
  • Page 14: Lifting

    1.4.3. Lifting: WARNING THE BOAT DOES NOT COME WITH ANY LIFTING EQUIPMENT. LIFTING MUST BE PERFORMED BY PLACING THE APPROPRIATE LIFTING STRAPS UNDER THE HULL. 1850mm ±50mm *Estimated centre of gravity with the heaviest engine, excluding options. WARNING FOR LIFTING OPERATIONS, PLEASE CONTACT LIFTING SPECIALISTS. DANGER! NO PASSENGERS MAY BE ONBOARD DURING CRANE LIFTING.
  • Page 15: Tube

    TUBE – Mounting the tube on the hull 2. TUBE 2.1. TUBE MAINTENANCE The tube on your boat is made from  NEOPRENE CSM-CR 1670 decitex, 1300 gr/m² or 1500. gr/m² cloth, or  PVC Strongan cloth Maintenance tips are provided in the Owner's Manual Volume I. 2.2.
  • Page 16: Mounting The Flap

    The two flaps (waterproofing and outside) must pass over the hull bow. TUBE – INFLATING THE TUBE 2.3. MOUNTING THE FLAP Mounting with inserts: Fit the tube and mount the outer flap (with the tube deflated) using the stainless strips and screws provided in the tube kit.
  • Page 17: Inflating The Tube

    TUBE – INFLATING THE TUBE 2.4. INFLATING THE TUBE  INFLATOR a. hose end b. adaptor c. hose base d. inflation opening NOTE: A high capacity electric (12 V) inflator is available as an option (contact your dealer).  "EASY-PUSH" VALVES To change position Inflation position Deflation position...
  • Page 18  INFLATION 1./ Set all of the valves to the inflation position. 2./ Fit the adaptor that matches the diameter of the "easy- push" valve onto the end of the inflator hose. 3./ Fit the hose base to the inflation outlet on the inflator. To properly inflate your tube, the inflator needs to be properly placed on the ground.
  • Page 19: Pressure

    TUBE – PRESSURE c: 240 mb b: 220 mb c: 240 mb b: 220 mb NOTE: Observing a slight air loss before screwing the valve cap on is perfectly normal. Only the caps ensure complete sealing. 2.5. PRESSURE The tube has 5 compartments. Each one should be at a pressure of 240 mb / 3.4 PSI. This is the correct pressure for using the tube.
  • Page 20: Propulsion System

    Release air by pressing on the valve knob PROPULSION SYSTEM 3. Propulsion system Comply with the instructions provided by ZODIAC and with the instructions provided by the engine manufacturer when mounting the engine. For optimum use of your boat, please refer to your dealer.
  • Page 21: Handling Your Boat

    HANDLING YOUR BOAT 4. Handling your boat Before starting, please refer to the Owner's Manual Volume I. NOTE: Check that the tube is properly inflated. Move the battery switch to "ON" to provide Move the fuel valve to "ON" to provide fuel voltage Put the circuit breaker on and Control lever in neutral...
  • Page 22: Fuel Circuit

    INSTALLATION AND CIRCUIT: FUEL 5. FUEL CIRCUIT CAUTION! NEVER USE BIOFUELS SUCH AS TYPE E10, E85, ETC. 5.1. Component locations: Page 22 / 50 Edition 2...
  • Page 23: Fuel Tank

    INSTALLATION AND CIRCUIT: FUEL Number DESCRIPTION Fuel tank Fuel valve access hatch Access hatch for the fuel filler and tank vent Fuel filler with cap Water separating fuel filter (if the boat is factory rigged) Tank vent 5.2. Fuel tank: Number DESCRIPTION Fuel tank*, rated capacity 200 litres...
  • Page 24: Water Separating Fuel Filter (If The Boat Is Factory Rigged)

    INSTALLATION AND CIRCUIT: FUEL CAUTION! FITTING A FUEL GAUGE IS MANDATORY. IT IS SUPPLIED WITH THE ENGINE. IF IT IS NOT PROVIDED, CONTACT YOUR DEALER. A standard US type sensor is used: Impedance (fuel tank empty position) 30 Ohm Impedance (fuel tank full position) 240 Ohm All gauges on the market are compatible, with a very few exceptions.
  • Page 25: Using The Fuel Supply Circuit Cut-Off Valves

    CARTRIDGE. REPLACING THE FILTER CARTRIDGE Comply with the instructions provided by ZODIAC and with the instructions provided by the filter manufacturer. Follow the instructions in the manual or those provided by the engine manufacturer. Place a drain funnel under the location where the cartridge will be replaced.
  • Page 26: Recommendations

    INSTALLATION AND CIRCUIT: FUEL 5.5. Recommendations: WARNING: IF THERE IS A FUEL LEAK OR FIRE ONBOARD, THE FUEL CIRCUIT CUT- OFF VALVE LOCATED ON THE FUEL TANK IS USED TO CUT-OFF THE FUEL TANK FROM THE FUEL CIRCUIT AND IT MUST REMAIN CLOSED.
  • Page 27: Electrical Circuit

    INSTALLATION AND CIRCUIT: ELECTRICALS 6. ELECTRICAL CIRCUIT 6.1. Main wiring diagram: This document is available in PDF format from your dealer Page 27 / 50 Edition 1...
  • Page 28 INSTALLATION AND CIRCUIT: ELECTRICALS Number DESCRIPTION Automatic bilge pump switch Bilge pump on override switch Navigation light switch White light switch Shower pump switch (optional) Refrigerator switch (optional) Bilge fan switch (not available on this model) USB /12 volt socket (console) White light Red/green lights Refrigerator...
  • Page 29: Console Wiring Loom Diagram

    INSTALLATION AND CIRCUIT: ELECTRICALS 6.2. Console wiring loom diagram: Page 29 / 50 Edition 1...
  • Page 30: Hull Wiring Loom Diagram

    INSTALLATION AND CIRCUIT: ELECTRICALS 6.3. Hull wiring loom diagram: Page 30 / 50 Edition 2...
  • Page 31: Optional Electric Windlass Wiring Loom

    INSTALLATION AND CIRCUIT: ELECTRICALS 6.4. Optional electric windlass wiring loom Page 31 / 50 Edition 1...
  • Page 32: Fuses

    INSTALLATION AND CIRCUIT: ELECTRICALS 6.5. Fuses Number DESCRIPTION 10A fuse USB socket console Red 10 AWG16 10A fuse USB socket bolster Red 12 AWG16 10A fuse Fridge Red 7 AWG16 10A fuse Shower kit Red 11 AWG14 3A fuse Vanity lights Red 9 AWG18 5A fuse Navigation lights Red 6 AWG18...
  • Page 33: Component Locations

    INSTALLATION AND CIRCUIT: ELECTRICALS 6.6. Component locations: Number DESCRIPTION Circuit breaker access Circuit breaker Battery box Fuse box access Fuse box 6.7. Circuit breaker: When not using your boat, set the circuit breaker in the OFF position. WARNING SWITCH OFF THE ENGINE BEFORE PLACING THE CIRCUIT BREAKER IN THE "OFF"...
  • Page 34: Battery (Not Supplied)

    INSTALLATION AND CIRCUIT: ELECTRICALS 6.8. Battery (not supplied): Comply with the instructions provided by ZODIAC and with the instructions provided by the battery manufacturer for routine maintenance. MAINTAIN YOUR BATTERY: KEEP YOUR BATTERY CLEAN AND DRY TO AVOID PREMATURE DETERIORATION.
  • Page 35: Switches

    INSTALLATION AND CIRCUIT: ELECTRICALS 6.9. Switches Use this button to switch the white all horizon light on/off Use this button to switch the red/green navigation lights on/off Use this button to switch the bilge pump on/off Use this button to switch the bilge pump AUTOMATIC MODE on/off Use this button to raise the anchor (only when electric winch control is installed on the console) Use this button to lower the anchor (only when electric winch...
  • Page 36: Wiring An Accessory

    6.10. Wiring an accessory: Some optional equipment ready wired. The connections are provided in the hull as follows: 1-A 2-A Refrigerator switch Refrigerator power supply Page 36 / 50 Edition 2...
  • Page 37 Audio system power supply and signal outputs Audio system, aft signals Audio system, forward signals Shower fresh water pump switch Shower fresh water pump power supply Page 37 / 50 Edition 1...
  • Page 38: Connecting Options

    INSTALLATION AND CIRCUIT – CONNECTING OPTIONS 6.11. Connecting options: The boat is fitted with a bilge pump as standard. Further accessories may be added subject to certain conditions:  The accessories that you wish to add will need to be connected at the console level. ...
  • Page 39 INSTALLATION AND CIRCUIT – CONNECTING OPTIONS Example 1 You wish to add: A 72W VHF set, A 36W GPS unit, A 180W radio, LED vanity lights 10W Shower pump 48W Cigarette lighter socket Windscreen wipers (standard) Radio 180W Various lighting Depth sounder Horn 36 W...
  • Page 40 INSTALLATION AND CIRCUIT – CONNECTING OPTIONS Example 3 You wish to add: A 60W GPS unit, A 180W radio, A 120W horn. Cigarette lighter socket Windscreen wipers (standard) Radio 180 W Various lighting Depth sounder Horn 60 W Various electronic equipment 120W Searchlight Shower pump...
  • Page 41: Drainage Installations

    INSTALLATION AND CIRCUIT – DRAINAGE 7. DRAINAGE INSTALLATIONS 7.1. Functional component description: Number DESCRIPTION Engine trough outlet Hull outlet Bilge pump outlet Bilge pump High flow dump outlets with no-return valve Drain pipes Drain heads Page 41 / 50 Edition 1...
  • Page 42: Draining Water From The Deck

    INSTALLATION AND CIRCUIT – DRAINAGE 7.2. Draining water from the deck The boat is self-draining and it is equipped with a rainwater drainage network: two drains in the deck, one forward of the console and a second one forward of the bolster. They are both linked to a drain pipe that passes through the hull.
  • Page 43 INSTALLATION AND CIRCUIT – DRAINAGE ZODIAC recommends using a canvas cover or boat cover to stop water from entering when it rains. Make sure that your drainage system is working (lines not blocked, caps off, automatic mode bilge pump operation, battery charged).
  • Page 44: Hull Outlet

    INSTALLATION AND CIRCUIT – DRAINAGE CAUTION! REGULARLY CHECK BILGE PUMP OPERATION (REFER TO THE INSTRUCTIONS) AND CLEAN THE SUCTION POINTS TO REMOVE ANY DEBRIS THAT MAY BUILD UP AND OBSTRUCT THEM. Your pump can handle a flow rate of approx. 45 litres per minute. It is accessible through the aft locker.
  • Page 45: Steering

    INSTALLATION AND CIRCUIT – STEERING 8. STEERING Follow the steering manufacturer's recommendations (installation, use and maintenance). For optimum use of your boat, please refer to your dealer. 9. FIRE WARNING WE RECOMMEND THAT YOU ALWAYS HAVE A FIRE EXTINGUISHER ONBOARD. ALWAYS COMPLY WITH THE APPLICABLE LAWS IN YOUR COUNTRY.
  • Page 46: Mooring / Docking

    11. MOORING / DOCKING Number DESCRIPTION Stern cleats Polyester roller with stainless mount Mooring locker Bow mooring eye Sheave wheel Bow cleats WARNING PERMANENT MOORING MUST USE THE BOW MOORING EYE AT THE FRONT OF THE BOAT. CHOOSE YOUR MOORING LINE TO MATCH THE LENGTH AND WEIGHT OF YOUR VESSEL.
  • Page 47: Returning On Board

    INSTALLATION AND CIRCUIT – Returning on board 12. RETURNING ON BOARD DANGER! ALWAYS MAKE SURE THAT THE ENGINE IS SWITCHED OFF BEFORE ANYONE CLIMBS BACK ON BOARD USING THE STERN LADDER. WARNING WHEN THE BOAT IS OPERATED ALONE AND WHEN THE BOARDING LADDER CANNOT BE DEPLOYED FROM THE WATER, IT MUST BE LEFT IN PLACE FULL TIME.
  • Page 48: Warning And Safety Stickers

    SIGNAGE 13. WARNING AND SAFETY STICKERS 13.1. STICKER POSITIONS Page 48 / 50 Edition 2...
  • Page 49: Sticker Descriptions

    SIGNAGE 13.2. STICKER DESCRIPTIONS Page 49 / 50 Edition 1...
  • Page 50 2 chemin de la Val Priout 31450 AYGUESVIVES FRANCE MEDLINE 6.8 Page 50 / 50 Edition 2...

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