Zodiac MEDLINE 7.5 Manual
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Zodiac MEDLINE 7.5 Manual

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Volume 2
MEDLINE 7.5
612 529 A
CAREFULLY READ THIS MANUAL BEFORE PUTTING YOUR ZODIAC INTO SERVICE.

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Summary of Contents for Zodiac MEDLINE 7.5

  • Page 1 Volume 2 MEDLINE 7.5 612 529 A CAREFULLY READ THIS MANUAL BEFORE PUTTING YOUR ZODIAC INTO SERVICE.

  • Page 2: Table Of Contents

    VOLUME 2 DESCRIPTION - BUOYANCY TUBE PROPULSION SYSTEM INSTALLATION AND CIRCUITS CONTENTS I-1-TECHNICAL CHARACTERISTICS ......................4 I-2 INVENTORY AND LOCATION ....................... 8 I-3- LOCATION OF ACCESSORIES......................11 I -4-HANDLING ............................12 I -4-1-Transport ..........................12 I -4-2-Storage ............................. 13 I -4-3-Lifting ............................14 II -1-MAINTENANCE OF THE BUOYANCY TUBE ..................
  • Page 3 V -2-7-Wiring options: ........................36 V-3 INSTALLATION OF THE DRAINING SYSTEMS ................... 39 V-3-1-Description of the essential functional elements ..............39 V-3-2 Draining of water from the deck ..................... 39 V-3-3-Bilge pump ..........................40 V-3-4-Hull drain hole ........................41 V-4 STEERING............................42 V-5 FIRE ..............................

  • Page 4: I-1-Technical Characteristics

    DESCRIPTION - Technical characteristics I-1-TECHNICAL CHARACTERISTICS Dimensions Dimension tolerance +/- 3% 6.99 22’ 11” 1’ 12” Buoyancy tube diameter Without the buoyancy tube 22' 4" 23’ 4” 2.555 9’ 6” 8‘ 5” 1.667 5’ 6” 6‘ 7” 1650 Max. air draught (mm) T (mm) Max.
  • Page 5 DESCRIPTION - Technical characteristics The necessary parameters are missing or incorrect. The necessary parameters are missing or incorrect. MEDLINE 7.5 CAT B MEDLINE 7.5 CAT C WARNING! Do not exceed the maximum number of people recommended. No matter how many people are on board, the total weight of passengers and equipment must never exceed the maximum recommended load.
  • Page 6 SINGLE ENGINE Shaft length Minimum recommended power Maximum The recommended power recommended corresponds to optimal use of power the boat's capacities for an Maximum allowed average load. power Maximum engine weight Maximum Page 6 / 55 Issue 2...
  • Page 7 DESCRIPTION - Technical characteristics NOTE: The maximum authorized power, when greater than the maximum recommended power, must be used with extreme caution. It is intended for experienced users, using their boat under very specific conditions (transport of heavy loads, etc.). See the "Sailing advice" chapter in Volume 1 of the manual.

  • Page 8: Inventory And Location

    DESCRIPTION - INVENTORY and Location I-2 INVENTORY AND LOCATION Page 8 / 55 Issue 2...
  • Page 9 DESCRIPTION - INVENTORY and Location Ref. DESCRIPTION Polyester hull with counter-moulded and anti-slip deck Aft platform White navigation light Bolster assembly Console assembly Bow roller assembly Boarding ladder Electric bilge pump Battery (box) Inside the rear locker Water/fuel separator filter Battery switch Rear locker Cup holder...
  • Page 10 DESCRIPTION - INVENTORY and Location REF. DESCRIPTION Red/green navigation light Handrail Front seat Handrail 12V socket and USB plug switch Cup holder Ventilation Foot braces Toggle fasteners Steering wheel, hydraulic steering Bilge pump/navigation light switch Page 10 / 55 Issue 2...

  • Page 11: I-3- Location Of Accessories

    Refrigerator Polyester roll bar Bimini with frame Bimini without frame Aft sun lounger Ski mast EVA deck Fusion audio system, radio, mp3, aerial, 2 x 200-watt loudspeakers Other options available. See your ZODIAC dealer Page 11 / 55 Issue 1...

  • Page 12: I -4-Handling

    DESCRIPTION - Handling I -4-HANDLING I -4-1-Transport Trailer installation recommendations are specified in VOLUME I of the owner's manual. Use a trailer adapted to your boat. The boat is compatible with standard road gauge. It is designed to be transported inflated. The weight in transport conditions for a trailer includes: Unladen weight of the boat: 1,090 kg...

  • Page 13: I -4-2-Storage

    DESCRIPTION - Handling I -4-2-Storage The console can be tilted, the backs removed to optimise the height of the boat for storage. WARNING! The boat must rest on the bow line. See diagram below. DESCRIPTION - Handling Page 13 / 55 Issue 1...

  • Page 14: I -4-3-Lifting

    I -4-3-Lifting WARNING The boat has no lifting fittings. Hoisting requires passing suitable lifting straps under the hull. 1900 mm * Estimate of the centre of gravity with the heaviest engine, options excluded. WARNING Lifting must be carried out by professionals. DANGER! No passengers on board while hoisting WARNING!

  • Page 15: 1-Maintenance Of The Buoyancy Tube

    II -1-MAINTENANCE OF THE BUOYANCY TUBE Your boat’s buoyancy tube is made of NEOPRENE CSM-CR 1670 Decitex fabric, 1500 g/m². The maintenance recommendations are specified in VOLUME I of the owner's manual. II-2 INSTALLING THE BUOYANCY TUBE ON THE HULL If the buoyancy tube has been stored at a temperature below 0°C, leave it for 12 hours at room temperature (20°C) before unfolding it.

  • Page 16: 3-Securing The Protective Flap

    BUOYANCY TUBE - INFLATING THE BUOYANCY TUBE II -3-SECURING THE PROTECTIVE FLAP Fastening with inserts: Place the buoyancy tube and make fast the outer flap (buoyancy tube deflated) using the stainless steel bars and the screws supplied in the buoyancy tube kit. To ensure that the assembly is mechanically secure, apply medium strength threadlocker to the screws.

  • Page 17: Inflating The Buoyancy Tube

    BUOYANCY TUBE - INFLATING THE BUOYANCY TUBE II-4 INFLATING THE BUOYANCY TUBE INFLATOR a. tube end b. adaptor c. tube base d. inflation valve NOTE: An electrical (12 V) high output inflation pump is available as an option (contact your dealer). "EASY - PUSH"...
  • Page 18 BUOYANCY TUBE - INFLATING THE BUOYANCY TUBE PRESSURE GAUGE WARNING! Do not use a compressor or compressed air cylinder. INFLATION 1/ Place all valves in inflation position. 2/ Fit the adaptor that matches the diameter of the "easy- push" valve to the inflation tube tip. 3/ Attach the hose connector to the inflation pump inflation valve.

  • Page 19: 5-Pressure

    BUOYANCY TUBE - PRESSURE c:240 mb b: 220 mb c:240 mb b: 220 mb NOTE: A slight loss of air is normal before the cap is screwed on. Only the plugs provide final airtightness. II -5-PRESSURE The buoyancy tube has 5 compartments. Each must be inflated to a pressure of 240 mb / 3.4 PSI. It is the buoyancy tube's correct pressure.

  • Page 20: Propulsion System

    Release air by pressing the valve plunger PROPULSION SYSTEM III - Propulsion system Comply with ZODIAC's recommendations and the engine manufacturer's recommendations regarding engine fitting. For optimal use of your boat, please consult your dealer. The engine bolts must be fitted through the transom using a screw hole sealing procedure (e.g.: using Sikaflex sealant).

  • Page 21: How To Drive Your Boat

    IV - How to drive your boat Before starting, refer to the Owner's Manual Volume I. NOTE: Check that the buoyancy tube is correctly inflated. Battery switch set to “ON” Fuel valve to "ON". Slide on and connect the stop switch Throttle lever on neutral.

  • Page 22: Fuel Circuit

    INSTALLATION AND CIRCUIT: FUEL V-1 FUEL CIRCUIT WARNING! Do not use E10, E85 type biofuels, etc. V -1-1-Location of items Ref. DESCRIPTION Fuel tank Fuel circuit valve Tank filling connection access hatch and vent Filling hole with cap Fuel overflow drainage Water/fuel separator filter Tank vent Page 22 / 55...

  • Page 23: 1-2-Tank

    INSTALLATION AND CIRCUIT: FUEL V -1-2-Tank Ref. DESCRIPTION Tank*, given capacity 300 litres Vent outlet Tank filler inlet Gauge transmitter Intake pipe with fuel shut-off valve It may not be possible to use the full nominal capacity of the tank depending on the trim and the load. A 20% reserve is recommended.

  • Page 24: 1-3-Fuel/Water Separator Filter

    INSTALLATION AND CIRCUIT: FUEL WARNING! It is vital to have a gauge dial. It is supplied with the engine. If your boat does not have one, contact your dealer. The probe supplied is to American standard: Impedance (tank empty position) 30 Ohms Impedance (tank full position) 240 Ohms All the dials on the market are compatible, with a few very rare exceptions.

  • Page 25: V-1-4-Using The Fuel Circuit Cut-Off Valves

    Contact the dealer network in order to purchase a replacement cartridge. CHANGING THE FILTER CARTRIDGE Follow ZODIAC's recommendations and those of the filter manufacturer. Follow the manual or the engine manufacturer’s instructions. Place a draining funnel under the cartridge to be replaced.

  • Page 26: 1-5-Recommendations

    INSTALLATION AND CIRCUIT: FUEL V -1-5-Recommendations WARNING: In the event of a petrol leak or a fire, the petrol circuit closing valve located on the tank enables the tank to be cut off from the petrol circuit and must remain closed. Ensuring that the fuel tank is full before each outing prevents condensation from forming.

  • Page 27: 2- Electrical Circuit

    INSTALLATION AND CIRCUIT: ELECTRICAL V -2- ELECTRICAL CIRCUIT V -2-1- General wiring diagram The document is Page 27 / 55 available in PDF format Issue 1 from your dealer.
  • Page 28 INSTALLATION AND CIRCUIT: ELECTRICAL Page 28 / 55 Issue 2...

  • Page 29: 2-2-General Wiring Plan

    INSTALLATION AND CIRCUIT: ELECTRICAL Ref. DESCRIPTION Bilge pump switch Bilge fan switch (not supplied) Navigation light switch Courtesy light switch (option) Shower pump switch (option) USB port /12 volts (console) 12V socket (bolster) White light Red / green light Refrigerator Bilge fan (not supplied) Bilge pump Circuit-breaker...
  • Page 30 INSTALLATION AND CIRCUIT: ELECTRICAL The necessary parameters are missing or incorrect. INSTALLATION AND CIRCUIT: ELECTRICAL Page 30 / 55 Issue 2...
  • Page 31 INSTALLATION AND CIRCUIT: ELECTRICAL Page 31 / 55 Issue 1...
  • Page 32 Ref. DESCRIPTION Battery connection Circuit breaker connection Bus bar ground connection Courtesy light connection (option) White light connection Bilge pump connection Fuel gauge transmitter connection 12 Volt power socket connection (aft) 12 Volt power socket connection (console) Fuel gauge dial connection Courtesy light switch connection Bilge pump switch connection Navigation light switch connection...

  • Page 33: 2-3-Location Of Items

    INSTALLATION AND CIRCUIT: ELECTRICAL V -2-3-Location of items Ref. DESCRIPTION Circuit-breaker access Circuit-breaker Battery box Fuse box access Fuse box V -2-4-Circuit-breaker When you are no longer using your boat, set the circuit-breaker to the OFF position. WARNING Cut the engine before setting the circuit-breaker to the "OFF" position.

  • Page 34: V-2-5-Battery (Not Supplied)

    INSTALLATION AND CIRCUIT: ELECTRICAL V-2-5-Battery (not supplied): Comply with ZODIAC's recommendations and with the recommendations of the battery manufacturer for standard maintenance. MAINTAIN YOUR BATTERY: Keep the battery clean and dry in order to avoid premature wear. Tighten and maintain the terminal lugs by greasing them regularly.

  • Page 35: 2-6 Navigation Lights

    INSTALLATION AND CIRCUIT: ELECTRICAL V -2-6 Navigation lights Press this button to switch on the navigation lights. There are 3 positions.  Off  White light position (at anchor)  White light, red light, and green light position. V -2-7-Wiring an accessory 1/ Choose a free fuse location...

  • Page 36: 2-7-Wiring Options

    INSTALLATION AND CIRCUIT – CONNECTION OF OPTIONS V -2-7-Wiring options: A bilge pump is fitted as standard to the boat. However, it is also possible to add extra accessories under certain conditions:  The accessories you want to add must be connected to the console. ...
  • Page 37 INSTALLATION AND CIRCUIT – CONNECTION OF OPTIONS Example 1 You want to add: A 72 W VHF, A 36 W GPS, A 180 W radio, Courtesy lights LED 10 W Shower pump 48W Windscreen wipers Cigarette lighter (standard) Radio 180 W Miscellaneous lighting 10 W Depth sounder...
  • Page 38 INSTALLATION AND CIRCUIT – CONNECTION OF OPTIONS Example 3 You want to add: A 60 W GPS, A 180 W radio, A 120 W horn. Windscreen wipers Cigarette lighter (standard) Radio 180 W Miscellaneous lighting Depth sounder Horn Miscellaneous electronic 60 W 120 W equipment...

  • Page 39: Installation Of The Draining Systems

    INSTALLATION AND CIRCUIT - DRAINING V-3 INSTALLATION OF THE DRAINING SYSTEMS V-3-1-Description of the essential functional elements Ref. DESCRIPTION Engine recess drain Hull scupper Bilge pump outlet Bilge pump High flow rate self-bailer with non-return valve Drain pipes Scuppers V-3-2 Draining of water from the deck The boat is self-draining, with a rainwater drainage system: 2 scuppers on the deck, one forward of the console and a second forward of the bolster.

  • Page 40: V-3-3-Bilge Pump

    Stop -2 Automatic- 1 Forced -3 ZODIAC recommends the use of a tarpaulin or mooring cover in order to prevent water ingress in the event of rain. Ensure that the system is in working order (unblocked pipes, plugs out, bilge pump switch on automatic mode, battery charged).

  • Page 41: V-3-4-Hull Drain Hole

    INSTALLATION AND CIRCUIT - DRAINING WARNING! Regularly check that the bilge pump works (see instructions) and clean the intake strainers of any debris likely to cause a blockage. The flow rate of your pump is about 45 litres per minute. It may be accessed via the rear locker. V-3-4-Hull drain hole Out of the water (on trailer, cradle, etc.) Open position, drain plug removed.

  • Page 42: Steering

    INSTALLATION AND CIRCUIT - STEERING V-4 STEERING Comply with the steering manufacturer's recommendations (installation, use and maintenance). For optimal use of your boat, please consult your dealer. INSTALLATION AND CIRCUIT - STEERING V-5 FIRE WARNING We recommend you keep an extinguisher on board, and comply with the laws applicable in your country.

  • Page 43: Anchoring/Mooring

    Sheath 1 Ø80 Sheath 2 Ø50 Sheath 3 Ø80 Sheath 4 Ø50 Sheath 1: Used to route the engine supply Sheath 2: Used to route the steering cables Sheath 3: Used to route the electrical wiring harness and the engine wiring harness (not supplied) Sheath 4: Used to route the navigation light cable and the windlass wiring harness (not supplied)
  • Page 44 Bow chain plate Sheave Forward cleats WARNING For permanent mooring, use the bow chain plate. Choose your anchor chain according to the length and weight of your boat. When underway, pull back the sheave to lock it Page 44 / 55 Issue 2...

  • Page 45: 8-Boarding

    INSTALLATION AND CIRCUIT - Boarding V -8-BOARDING DANGER! Check that the engine is switched off before anyone climbs back on board using the rear ladder. WARNING When the boat is used solo, if the ladder cannot be deployed from the water, the ladder should be permanently deployed. LABELLING Page 45 / 55 Issue 1...

  • Page 46: Vi-1-Position Of Labels

    VI-1-POSITION OF LABELS Page 46 / 55 Issue 2...

  • Page 47: Description Of Labels

    LABELLING VI-2 DESCRIPTION OF LABELS Page 47 / 55 Issue 1...

  • Page 48: 1-Installing Elements That Come Non-Mounted

    INSTALLATION VII -1-Installing elements that come non-mounted VII-1-1 WINGS For transport reasons, the wings and aft platforms are not mounted on the boat. To install them easily, follow the instructions below:  Unpack the wings, being careful not to scratch them or damage the EVA deck. ...
  • Page 49 Page 49 / 55 Issue 1...
  • Page 50 INSTALLATION  Place the wings on the deck and secure them with screws, starting from the front. WARNING Apply medium-strength threadlocker in the stainless steel inserts.  Finish securing the wings with M8 bolts Page 50 / 55 Issue 2...

  • Page 51: Vii-1-2 Jump Seats

    INSTALLATION VII-1-2 JUMP SEATS WARNING These places are intended for use by children.  Secure the jump seats to the wings (M4 bolts) Page 51 / 55 Issue 1...
  • Page 52 INSTALLATION  Counter drill the bracket as far to the rear as possible with a Ø4.5 mm drill bit  Inject SIKA sealant into the holes to ensure watertightness and bolt the jump seats through the rear locker.  Counter drill the bracket as far to the front as possible with a Ø4.2 mm drill bit ...

  • Page 53: 2-Installing Optional Elements

    INSTALLATION VII -2-Installing optional elements VII-2-1 POLYESTER ROLL BAR WARNING The wings must first be secured in order to be able to install the roll bar. Make sure you install it in the right direction.  Apply SIKA on the feet of the roll bar. Leave 10 to 15 mm clearance around the edges of the feet so the SIKA doesn’t squeeze out when you tighten it down.
  • Page 54 Also ensure that the subsequent installation of consoles and other structural elements not initially supplied with the boat is performed in accordance with the installation recommendations provided by the manufacturer and ZODIAC's recommendations. Page 54 / 55 Issue 2...
  • Page 55 2 chemin de la Val Priout 31450 AYGUESVIVES FRANCE MEDLINE 7.5 Page 55 / 55 Issue 1...

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