Download
Share
Print this page
Backyard Products GRILL SHACK Assembly Manual
  1. Manuals
  2. Brands
  3. Backyard Products Manuals
  4. Outdoor Storage
  5. GRILL SHACK
  6. Assembly manual

Backyard Products GRILL SHACK Assembly Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
READ INSTRUCTION THOROUGHLY PRIOR TO BEGINNING ASSEMBLY 
 BUILDING INSTRUCTIONS AND APPROVALS
Be sure to check local building department and homeowners association for specific restrictions and/or
requirements before building
 SURFACE PREPARATION
To ensure proper assembly you must build your Grill Shack on a level surface.
 CHECK ALL PARTS
Inventory all parts listed on Part Identification page inside this manual. Contact our Customer Service
Team if any parts are missing or damaged.
 ADDITIONAL MATERIAL
You will need additional materials to complete your Grill Shack. See inside this manual for required
and optional materials and quantities.
ASSEMBLY MANUAL 
GRILL SHACK
 
IMPORTANT 
BEFORE YOU BEGIN 
 
 
‐CUSTOMER SERVICE‐ 
Call: 1-888-268-4981
 
 
1

Advertisement

loading

Related Manuals for Backyard Products GRILL SHACK

Summary of Contents for Backyard Products GRILL SHACK

  • Page 1 Inventory all parts listed on Part Identification page inside this manual. Contact our Customer Service Team if any parts are missing or damaged.  ADDITIONAL MATERIAL You will need additional materials to complete your Grill Shack. See inside this manual for required and optional materials and quantities.  ...

  • Page 2: Important Safety Information

    SAFETY PRECAUTIONS BEFORE ASSEMBLY AND DURING THE USE OF THE PRODUCT. 1. The Grill Shack is designed primarily to extend the outdoor use of your home. DO NOT USE STRUCTURE AS FOLLOW: - As safety barrier to prevent unsupervised access to pools, hot tubs, spas or ponds.

  • Page 3: Proper Maintenance

    ASSEMBLY GUIDES TOOLS REQUIRED: • Bar Clamp • Tape Measure      • Pencil • Chalk Line       • Level • Square       • 3/8"  Masonry Bit • Rotary Hammer Drill     • Philip’s Bit for Driver • Impact Driver  • T‐25 TorxBit For Driver • 1/4" Nut Driver    • 1/4” Allen Wrench • 5/16” Nut Driver     • Safety Glasses • Step Ladder • Hard Hat • Safety Gloves •...
  • Page 4 GRILL SHACK SPECIFICATIONS 12'-0" 7'-1" APPROX 4'-0" 10'-0" TOTAL HEIGHT:                     8'‐5" FRONT HEAD CLEARANCE:  7'‐1" REAR HEAD CLEARANCE:     6'‐7"...
  • Page 5 GRILL SHACK PART IDENTIFICATION QTY. DESCRIPTION 93" 6 x 6 x 93" - FRONT POST 6" 85" 6 x 6 x 85" - REAR POST 6" 72" 2 x 8 x 72" - FRONT HEADER SECTION 8" 72" 2 x 6 x 72" - REAR HEADER SECTION 6"...
  • Page 6 HARDWARE SHEET NOTE: IMAGES NOT TO SCALE RPBR RETRO POST ANCHOR STAND OFF 3/8" X 3" CONCRETE ANCHORS 1/4" X 1-1/2" SDS 8" KEYSTONE 6" KEYSTONE 1-3/4" TIMBER SCREWS 4" TIMBER SCREWS HEX NUT CAPS 6" TIMBERLOCK 3" WOOD SCREWS 1"...
  • Page 7 STEP 1: POST LAYOUT IT IS IMPORTANT THAT THIS STRUCTURE BE ANCHORED ON A FLAT AND LEVEL SOLID BASE. PLEASE REFER TO THE RECOMMENDED ANCHORING METHODS SHOWN BELOW. FAILURE TO ANCHOR WILL VOID YOUR WARRANTY We supply Post Brackets with this structure which gives you the flexibility to permanently install your structure to a pre-existing or new wood or concrete surface.
  • Page 8 STEP 2: POST ANCHORS 2.1 - ATTACH STANDOFF TO POSTS WITH (2) 3-1/2" DECK SCREWS PRIOR TO STANDING UP THE POSTS. TEMPORARILY PLACE THE POST ANCHORS TO THE OUTSIDE CORNERS OF POST AND TRANSFER ONLY ONE CENTER HOLE PER POST ANCHOR TO THE CONCRETE SLAB AS SHOWN BELOW. POST ANCHOR STANDOFF 3-1/2"...
  • Page 9 STEP 3: POST BOTTOM TRIM 3.1 - INSTALL (4) FOUR POST BOTTOM TRIM TO EACH OF THE (4) FOUR CORNER POSTS AS SHOWN IN DIAGRAM BELOW. POST POST CAP (WITH DADO) POST CAP (NO DADO) 3" DECK SCREWS 3.2 - FASTEN TO CORNER POSTS USING PROVIDED WOOD SCREWS. FLUSH FLUSH FLUSH...

  • Page 10: Step 4: Header Assembly

    STEP 4: HEADER ASSEMBLY 4.1 - PLACE TWO HEADERS ON A FLAT SURFACE. ASSEMBLE USING THE CORRESPONDENT SPLICE PLATE AND SECURE USING 1-7/8" BLACK SCREWS. FRONT HEADER ASSEMBLY 2 X 8 X 72" HEADER 8" - KEYSTONE 2 X 8 X 72" HEADER 144"...
  • Page 11 STEP 5: FRONT HEADER 5.1 - PLACE THE 2 X 8 HEADER ASSEMBLY TO THE FRONT POSTS. THE HEADER IS PRE-MARKED AT 12" TO EXTEND BEYOND THE POST ON EACH END. INSTALL FIRST 4" TIMBERLOCK SCREWS AND CAP NUTS TO TOP OF POST ON BOTH ENDS OF HEADER.
  • Page 12 STEP 6: REAR HEADER 6.1 - REPEAT STEP 5 FOR REAR POSTS (85" TALL) NOTE: BACK HEADER WILL BE LOWER THAN THE FRONT HEADER (TOP OF BACK HEADER LEVEL WITH BOTTOM OF FRONT HEADER) FRONT POST (93" TALL) FRONT POST (93"...
  • Page 13 STEP 7: SIDE HEADERS 7.1 - INSTALL TWO SIDE HEADERS 2 X 6 X 60" ON OUTSIDE OF POST AT EACH SIDE. SQUARE AND LEVEL WITH TOP OF BACK HEADER AND EXTENDING 12" PAST FRONT POST UNDER THE FRONT HEADER. 12"...
  • Page 14 STEP 8: KNEE BRACES 8.1 - INSTALL FOUR KNEE BRACES TO POST FACE WITH 3" DECK SCREWS AND FLUSH WITH TOP OF HEADER WITH TWO 3" DECK SCREWS THROUGH BRACE INTO HEADER. NOTE: ENSURE EACH TIME, POST AND HEADER CONNECTIONS ARE SQUARE TO EACH OTHER. 2"...
  • Page 15 STEP 9: RAFTERS 9.1 - RAFTERS ARE SPACED 32" CENTER TO CENTER. TOP OF HEADERS ARE PRE-MARKED WITH DOUBLE LINE TO SHOW PLACEMENT LOCATION OF EACH RAFTER. NOTE: INSTALL FIRST AND LAST RAFTER AND USE A STRING LINE ACROSS TAILS TO LINE UP ADDITIONAL RAFTERS. 22"...
  • Page 16 STEP 10: 2 X 2 STRIPPING 10.1 - THE RAFTER TOP EDGE IS PRE-MARKED FOR 2 X 2 STRIPPING. EXTEND THE END BEYOND THE RAFTER TO SAME DISTANCE AS TAIL OF HEADER. ATTACH THE 2 X 2 STRIPPING TO RAFTERS WITH 3" DECK SCREWS. NOTE: INSTALL FIRST AND LAST STRIP AND USE A STRING LINE ACROSS TAILS TO LINE UP ADDITIONAL STRIPS.
  • Page 17 STEP 11: PLASTIC CORRUGATED CLOSURE 11.1 - INSTALL 24" PLASTIC CORRUGATED CLOSURE STRIPS ON TOP OF EACH 2 X 2 STRIP. BEGIN WITH "HUMP END" FLUSH WITH END OF STRIPPING. SECURE USING TRUSS HEAD SCREWS (LATH SCREWS) 3 PER CLOSURE STRIP. NOTE: CLOSURE STRIPS INTERLOCK WITH EACH OTHER.
  • Page 18 STEP 12: POLY SHEET 12.1 - INSTALL POLY SHEET WITH RUBBER WASHER SCREWS (4) PER 2 X 2 PURLIN AND 8" APART STARTING AT END OF 2 X 2 PURLIN (16 RUBBER WASHER SCREWS PER SHEET) SIDE OF SHEET WITH FACTORY LABEL SHOULD FACE UP TO ENSURE UV INHIBITOR IS FACING UP.
  • Page 19 SERVICE BAR PART IDENTIFICATION QTY. DESCRIPTION 54" 2 " 1 x 6 x 54" - BAR TOP BOARD 54" 1 x 6 x 54" - BAR TOP FINISHER 2 " 48" 2 x 4 x 48" - RAIL 4" 6" 2 x 4 x 6"...
  • Page 20 STEP 1: RAILS 1.1 - AFTER ASSEMBLY OF PERGOLA IS COMPLETE, ATTACH TOP 2 X 4 RAILS AT 32" FOR TYPICAL COUNTER HEIGHT (OR 38" FOR TYPICAL BAR HEIGHT) TO THE INSIDE AND OUTSIDE OF POSTS. CONFIRM LEVEL SIDE TO SIDE AND INSIDE TO OUTSIDE BETWEEN RAILS.
  • Page 21 STEP 2: 6" CLEATS 2.1 - ATTACH SINGLE 2 X 4 X 6" CLEATS BETWEEN THE TOP RAILS AND FASTEN USING 3" WOOD SCREWS ON BOTH SIDES. 6" CLEAT FRONT POST TOP RAILS 3" WOOD SCREW 19"...
  • Page 22 STEP 3: CORNER 24" PICKETS 3.1 - ATTACH TWO 24" PICKETS TO THE OUTSIDE PER POST AND FLUSH TO TOP RAIL. FASTEN USING 1-1/4" WOOD SCREWS AS SHOWN BELOW. TOP RAIL FLUSH 1-1/4" WOOD SCREW FRONT POST 24" PICKET...
  • Page 23 STEP 4: FILLER 24" PICKETS 4.1 - WORKING FROM BOTH ENDS, FILL WITH ADDITIONAL 24" PICKETS AS SHOWN BELOW. 4.2 - THE CENTER 24" PICKET SHOULD BE CUT TO FIT. CENTER PICKET WIDTH FLUSH 1-1/4" WOOD SCREW CENTER 24" PICKET (BUT TO FIT) MAY TAKE 10 PICKETS TO FILL SIDE AND ENDS...
  • Page 24 STEP 5: 10" SHELF PICKETS 5.1 - ATTACH TWO 10" SHELF PICKETS ON TOP OF BOTTOM RAILS AND FASTEN USING FOUR 1-1/4" WOOD SCREWS PER PICKET. 5.2 - ATTACH SHORT PICKETS ON TOP OF BOTTOM RAIL ON BOTH ENDS. AS SHOWN BELOW. 5.3 - CENTER PICKET SHOULD BE CUT TO FIT.
  • Page 25 STEP 6: BAR TOP BOARDS 6.1 - INSTALL 3 BAR TOP LOOKOUTS. FASTEN USING SIX 4" & 6" SCREWS AS SHOWN PER BAR TOP BOARD INTO CLEATS AS SHOWN BELOW. 3" LOOKOUT 6" SCREW 4" SCREW 4" SCREW BAR TOP FINISHER 4"...
  • Page 26   LIMITED CONDITIONAL WARRANTY*    Backyard Storage Solutions, LLC warrants the following:  1. Every product is warranted from defects in workmanship and manufacturing for one (1) year from the original date of  purchase.  2. All accessories, hardware and metal components are warranted for one year.  3. North American Timber is  warranted   for One (1)   years against rot and decay.  4. This product is warranted for RESIDENTIAL USE ONLY.  5. This Limited Warranty does not cover minor or cosmetic defects in wood such as knots, checks (splits, cracks), minor  twisting and warping over time, or any other natural occurring properties of wood that do not affect the performance or  integrity of the structure.    Backyard Products LLC will repair, replace or pay for the affected part. In no event shall Backyard Products, LLC pay the cost of  inspection, labor or installation or any other costs related thereto. All warranties are from date of purchase. If a cash refund is paid  on an affected part, it will be prorated from the date of purchase.     CONDITIONS   The warranty is effective only when:  1. The unit has been erected in accordance with the assembly instructions.  2. The unit has properly applied roofing panels and regularly mantainedd.  3. The structure is properly leveled and anchored. Failure to anchor will void your warranty.  4. The failure occurs when the unit is owned by the original purchaser and is not transferable.  5. Any modifications made to the original structure could damage the structure or result in structural failure. Backyard  cannot assume any responsibility for modifications to the structure. Modifications to the structure voids any and all  warranties. ...