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Backyard Products GARDEN SHED Manual
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Backyard Products GARDEN SHED Manual

Backyard Products GARDEN SHED Manual

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16828-GEN
STOP!
STOP!
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll free number:
1-888-827-9056
or email:
customerservice@backyardproductsllc.com
Our staff is ready to provide assistance
March through November
M-F 8:00 AM to 9:00 PM EST / 6:00 PM PST
Saturday 8:30 AM to 5:00 PM EST / 2:00 PM PST
December through February
M - F 8:00 AM to 8:00 PM EST / 5:00 PM PST
Saturday 8:30 AM to 5:00 PM EST / 2:00 PM PST

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Summary of Contents for Backyard Products GARDEN SHED

  • Page 1 16828-GEN STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll free number: 1-888-827-9056 or email: customerservice@backyardproductsllc.com Our staff is ready to provide assistance March through November M-F 8:00 AM to 9:00 PM EST / 6:00 PM PST Saturday 8:30 AM to 5:00 PM EST / 2:00 PM PST December through February M - F 8:00 AM to 8:00 PM EST / 5:00 PM PST...
  • Page 2 (This page intentionally left blank.)

  • Page 3: Before You Begin

    05-09-2019 Backyard Products, LLC 1000 Ternes Drive Monroe, MI 48162 GARDEN SHED 6' x 8' (182,9 x 243,8 cm) ACTUAL FLOOR SIZE IS 72 x 96" (182,9 x 243,8 cm) KEEP THIS MANUAL FOR FUTURE REFERENCE Building 6' x 8'...
  • Page 4 TOOLS Required Optional Phillips Tool Belt/ Utility Knife Screwdriver Nail Pouch Shingle Blades Drill / Driver Caulk Gun 1/8" Drill Bit Tin Snips 1/4" Drill Bit (for drip edge) 5/16" Drill Bit Paint Tools 1/2" Drill Bit Chalk Line #2 Philips Drive Bit Safety Glasses Hammer Nail Gun...

  • Page 5: Additional Materials

    ADDITIONAL MATERIALS FOUNDATION OR FLOOR MATERIALS • This shed includes a floor. • See the FLOOR LEVELING section on page 7 for recommended methods and suggested materials to properly level your floor, as this will vary depending on your specific site. REINFORCED WOOD FLOOR FRAME (OPTIONAL) IMPORTANT! This floor has been designed for general use.

  • Page 6: Parts List

    PARTS IDENTIFICATION AND SIZES Part identification WOOD SIZE CONVERSION CHART letters are stamped on some parts. Nominal Board Size Actual Size 2 x 4 ....1-1/2" x 3-1/2" (3,8 x 8,9 cm) 1 x 4 ....3/4" x 3-1/2" (1,9 x 8,9 cm) Check these locations for 2 x 3 ....1-1/2"...
  • Page 7 PANEL PARTS LIST WALL PANELS & DOORS Wall panels panels are 3/8" (1,1 cm) thick. NOTE: Panel parts are not stamped. 22-1/4 x 35-1/2" 22-1/4 x 35-1/2" (56,5 x 90,2 cm) (56,5 x 90,2 cm) 3/8 x 48 x 72" 3/8 x 11-7/8 x 72"...
  • Page 8 PARTS LIST continued... METAL ROOFING Ridge Cap Metal Roof Panel 4" x 4" x 54" (10,2 x 10,2 x 137,2 cm) Metal Gable Drip Edge 3" x 95-1/2" (7,6 x 217,2 cm) Closure Strip 25-5/8" x 46-3/4" (65,1 x 118,7 cm) 24"...
  • Page 9 FLOOR LEVELING OPTIONS There are multiple ways to level your floor frame. Our recommended leveling method is shown below. Leveling materials are not included in this kit. PREFERRED METHOD - 4x4 TREATED RUNNERS 4x4 Runners (not included) 8" (20,3 cm) Measurements to centers of 4x4's.
  • Page 10 CONCRETE FOUNDATION If you choose to install your kit on a concrete slab, refer to the diagram below. Treated Sill Plate Caulk between sill plate and concrete. Building Size Actual Size 6' x 8' (183 x 243,8 cm) 6' x 8' (182,9 x 243,8 cm) 72"...

  • Page 11: Parts Required

    FLOOR FRAME PARTS REQUIRED: 3" (7,6 cm) x28 TREATED 2 x 4 x 96" (5 x 10 x 244 cm) NOTE: Look for Stamp. TREATED 2 x 4 x 69" (5 x 10 x 175,3 cm) BEGIN Orient parts as shown on fl at surface. Measure and mark each dimension from end of boards. Secure using two 3"...
  • Page 12 LEVEL AND SQUARE FLOOR FRAME Before attaching fl oor decking, it is important to level and square the fl oor frame. A level and square fl oor frame is required to correctly construct your shed. BEGIN See page 7 for the preferred fl oor leveling method. Use level and check the frame is level before applying fl oor panels.
  • Page 13 FLOOR PANELS PARTS REQUIRED: 2" (5,1 cm) 5/8 x 48 x 96" (1,6 x 121,9 x 243,8 cm) Install panels with rough side up (painted grid lines). BEGIN Attach the 48 x 96" panel with the 48" edge and corner flush to the outside of the floor frame. Secure panel using using 2"...
  • Page 14 FLOOR PANELS PARTS REQUIRED: 2" (5,1 cm) 5/8 x 23-7/8 x 96" (1,6 x 60,6 x 243,8 cm) Attach the 23-7/8 x 96" panel with the 96" edge fl ush to the installed panel. Secure panel using using 2" nails 6" apart on edges and 12" apart inside panel. Flush Grid lines up 12"...
  • Page 15 IMPORTANT! Check that the floor frame is level after installing floor panels. Re-level if needed. • The floor should be used as a stable work surface for wall construction. • Organize your assembly procedure during the build process HINT: to avoid over-handling of the walls. BACK WALL RIGHT WALL RIGHT WALL...

  • Page 16: Side Walls

    SIDE WALLS PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 68" (5,1 x 10,2 x 172,7 cm) 2 x 4 x 96" (5,1 x 10,2 x 243,8 cm) - BUILD TWO IDENTICAL SIDE WALLS - BEGIN HINT: Orient parts on edge on floor. Measure and mark. For easier nailing stand on frame.
  • Page 17 SIDE WALLS PARTS REQUIRED: x180 2" (5,1 cm) 48 x 72" 3/4" GAUGE BLOCK (121,9 x 182,9 cm) Install 48 x 72" wall panels with primed side up as shown. Secure panels to frame using 2" nails 6" apart along edges and 12" apart on inside of panel. BEGIN HERE 3/4"...
  • Page 18 BACK WALL PARTS REQUIRED: 3" (7,6 cm) 2 x 4 x 68" (5,1 x 10,2 x 172,7 cm) 2 x 4 x 65" (5,1 x 10,2 x 165,1 cm) BEGIN Orient parts on edge on floor. Measure and mark. HINT: For easier nailing Use two 3"...
  • Page 19 BACK WALL PARTS REQUIRED: x101 2" (5,1 cm) 11-7/8 x 72" (30,2 x 182,9 cm) 3/4" GAUGE BLOCK 48 x 72" (121,9 x 182,9 cm) Install back wall panels with primed side up as shown. Secure panels to frame using 2" nails 6" apart along edges and 12" apart on inside of panel. 3/4"...
  • Page 20 BACK WALL PARTS REQUIRED: 1-1/2" (3,8 cm) 1 x 3 x 64" (2,5 x 7,6 x 162,5 cm) Center XL on back wall fl ush to the edge of wall top plate and wall panels (Fig. A, B). Flush Secure nailer using (5) 1-1/2" nails spaced evenly. Fig.

  • Page 21: Front Wall

    FRONT WALL PARTS REQUIRED: 2 x 4 x 8-1/2" (5,1 x 10,2 x 21,6 cm) 3" (7,6 cm) 2 x 4 x 65" (5,1 x 10,2 x 165,1 cm) 2 x 4 x 68" (5,1 x 10,2 x 172,7 cm) BEGIN Orient parts on edge on floor.
  • Page 22 FRONT WALL PARTS REQUIRED: 3" (7,6 cm) 2" (5,1 cm) 11-7/8 x 72 (30,2 x 182,9 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 6,3 x 175,3 cm) TEMPORARY SUPPORT Place 11-7/8" x 72" panels primed side up onto wall frame flush to top and along edges as shown. Secure panels with 2"...
  • Page 23 FRONT WALL PARTS REQUIRED: 1-1/2" (3,8 cm) 1 x 3 x 64" (2,5 x 7,6 x 162,5 cm) Center XL on back wall fl ush to the edge of wall top plate and wall panels (Fig. A, B). Flush Secure nailer using (5) 1-1/2" nails spaced evenly. Fig.
  • Page 24 RIGHT WALL INSTALLATION PARTS REQUIRED: 3" (7,6 cm) 3" (7,6 cm) 2" (5,1 cm) BEGIN Center right side wall assembly on the 96" fl oor dimension. Use TP as a temporary brace. Secure with (2) 3" screws. Panel Flush 3" (7,6 cm) Screws Nail lower edge of panel to fl oor frame using 2"...

  • Page 25: Back Wall Installation

    BACK WALL INSTALLATION PARTS REQUIRED: 2" (5,1 cm) 2" (5,1 cm) BEGIN Center back wall assembly on the 72" dimension of fl oor. Secure back wall to side walls using one 2" screw into side wall top and bottom plate (Fig. A). ENSURE TOP OF WALL FRAMES ARE FLUSH.
  • Page 26 BACK WALL INSTALLATION PARTS REQUIRED: 1-1/2" (3,8 cm) 3" (7,6 cm) 3" (7,6 cm) Nail back wall panel to side wall stud using 1-1/2" nails 6" apart (Fig. C). Secure back wall top plate using (1) 3" screw into side wall top plate at an angle (Fig. D). Secure back wall to fl oor using 3"...
  • Page 27 LEFT WALL INSTALLATION PARTS REQUIRED: 2" (5,1 cm) 2" (5,1 cm) Panel BEGIN Flush Center left side wall assembly on the 96" fl oor dimension. Secure back wall to side wall using one 2" screw into side wall top and bottom plate (Fig. A). ENSURE TOP OF WALL FRAMES ARE FLUSH.
  • Page 28 LEFT WALL INSTALLATION PARTS REQUIRED: 1-1/2" (3,8 cm) 3" (7,6 cm) 3" (7,6 cm) Nail back wall panel to side wall stud using 1-1/2" nails 6" apart (Fig. C). Secure back wall top plate using (1) 3" screw into side wall top plate at an angle (Fig. D). Secure side wall to fl oor using 3"...
  • Page 29 FRONT WALL INSTALLATION PARTS REQUIRED: 2" (5,1 cm) 2" (5,1 cm) BEGIN Remove temporary wall support. Center front wall assembly between the side walls. Secure front wall to side walls using one 2" screw into top and bottom plates (Fig. A). ENSURE TOP OF WALL FRAMES ARE FLUSH.
  • Page 30 FRONT WALL INSTALLATION PARTS REQUIRED: 1-1/2" (3,8 cm) 3" (7,6 cm) 3" (7,6 cm) Nail front wall panel to side wall studs using 1-1/2" nails 6" apart (Fig. C). Secure front wall top plates using (2) 3" screws into side wall top plates at an angle (Fig. D). Secure front wall to fl oor using 3"...
  • Page 31 SQUARING THE WALLS PARTS REQUIRED: 2 x 4 2 x 4 You must square the walls after they are standing. The 120" dimension is taken from the outside of the framing (Fig. A). A square shed means you will have a straight and professional looking roof. ALL WALLS MUST BE: THE FINAL DIMENSIONS WILL BE EQUAL: - LEVEL...
  • Page 32 FRONT WALL GABLE PARTS REQUIRED: 1-1/2" (3,8 cm) 2 x 3 x 4-7/8" (5,1 x 7,6 x 12,4 cm) BEGIN Orient parts SFA on fl at as shown. Place LEFT front gable panel as shown. Secure using 1-1/2" nails as shown 1-1/4"...
  • Page 33 BACK WALL GABLE PARTS REQUIRED: 1-1/2" (3,8 cm) 2 x 3 x 16-1/2" (5,1 x 7,6 x 41,9 cm) BEGIN Orient part LN on fl at as shown. Place LEFT back gable panel as shown. Secure using 1-1/2" nails as shown 1-1/4"...
  • Page 34 FRONT GABLE PARTS REQUIRED: 3" (7,6 cm) 2" (5,1 cm) Front Gable Unit BEGIN Center front gable unit on front wall gable nailer. Secure gable unit with 2” nails evenly spaced. Gable Nailer 2" SPACED (5,1 cm) EVENLY Nails Working inside, secure gable unit with 3" screws toe-screwed into nailer and top plate at an angle. 3"...
  • Page 35 BACK GABLE PARTS REQUIRED: 3" (7,6 cm) 2" (5,1 cm) Back Gable Unit BEGIN Center back gable unit on back wall gable nailer. Secure gable unit with 2” nails evenly spaced. Gable Nailer 2" SPACED EVENLY (5,1 cm) Nails Working inside, secure gable unit with 3" screws toe-screwed into nailer and top plate at an angle. 3"...
  • Page 36 SOFFIT TRIM PARTS REQUIRED: 3" (7,6 cm) 2 x 3-3/16" x 49-1/2" (5,1 x 8,1 x 125,7 cm) BEGIN Install soffi t trim JEB as shown (Fig. A). Flush JEB along top of side wall panels. Secure using 3" screws into top plate (Fig. B). 3"...
  • Page 37 FRONT GABLE TRIM FILLER PARTS REQUIRED: 1-1/4" (3,2 cm) 2 x 3 x 42-5/8" (5,1 x 7,6 x 108,3 cm) BEGIN Working from inside of gable, secure trim fi llers IUA using 1-1/4" screws spaced evenly as shown. Flush at peak 1-1/4"...
  • Page 38 BACK GABLE TRIM FILLER PARTS REQUIRED: 1" (2,5 cm) 1 x 3 x 42-5/8" (2,5 x 7,6 x 108,3 cm) BEGIN Working from inside of gable, secure trim fi llers DTA using 1" screws spaced evenly as shown. Flush at peak 1"...
  • Page 39 ROOF PURLINS PARTS REQUIRED: 3-1/2" (8,9 cm) 2 x 4 x 96" (5,1 x 10,2 x 243,8 cm) 3" (7,6 cm) BEGIN Align TP using notches in the gable panel for position (Fig. A). Secure TP from outside using 3" screws at back gable and using 3-1/2" screws at front gable. Fig.
  • Page 40 CORNER TRIM PARTS REQUIRED: 2" (5,1 cm) 3/8 x 1-3/4 x 68-13/16" (1 x 4,4 x 174,8 cm) 3/8 x 1-3/4 x 70-1/16" (1 x 4,4 x 178 cm) 3/8 x 1-3/4 x 70-1/16" (1 x 4,4 x 178 cm) ¸...
  • Page 41 HORIZONTAL GABLE TRIM PARTS REQUIRED: 2" (5,1 cm) 19/32" x 2-1/2" x 63-13/16" (1,5 x 6,3 x 162,1 cm) ¸ BEGIN Attach horizontal gable trim KFC to front and back gable as shown. Nail into gable nailer using 2" fi nish nails spaced evenly. Flush Flush Gable Nailer...
  • Page 42 FRONT GABLE TRIM PARTS REQUIRED: 2" (5,1 cm) 19/32 x 3-1/2 x 47" (1,5 x 8,9 x 119,4 cm) 19/32 x 3-1/2 x 47" (1,5 x 8,9 x 119,4 cm) ¸ BEGIN Position WCL and WCR fl ush with top of front gable panels and fi ller. Nail into gable fi ller and soffi t trim using 2"...
  • Page 43 BACK GABLE TRIM PARTS REQUIRED: 2" (5,1 cm) 19/32 x 3-1/2 x 47" (1,5 x 8,9 x 119,4 cm) 1-1/2" (3,8 cm) 19/32 x 3-1/2 x 47" (1,5 x 8,9 x 119,4 cm) ¸ BEGIN Position WCL and WCR fl ush with top of back gable panel and fi ller. Nail into gable fi ller and soffi t trim using 2"...
  • Page 44 METAL ROOF PANELS PARTS REQUIRED: Metal Roof Panel 1-1/2" (3,8 cm) 25-5/8" x 46-3/4" (65,1 x 118,7 cm) ¸ BEGIN Fig. B Using (2) clamps, tightly clamp a string or chalkline to front and back gable trim. Position string flush to top corner edge of gable trim (Fig. A, Fig. B). Clamp string here Fig.
  • Page 45 METAL ROOF PANELS PARTS REQUIRED: 1-1/2" (3,8 cm) Metal Roof Panel 25-5/8" x 46-3/4" (65,1 x 118,7 cm) Install roof panel with 3 overlapping contour waves covering the prevoiusly installed panel. Fig. D Panel Valley Panel Peak Panel Contour Waves Position 2nd panel overlapping the first panel by 3 panel contour waves (Fig.
  • Page 46 METAL ROOF PANELS PARTS REQUIRED: 1-1/2" (3,8 cm) Metal Roof Panel 25-5/8" x 46-3/4" (65,1 x 118,7 cm) Install three more metal roof panels as in STEP - 3, overlapping all panels by 3 panel contour waves. Install (3) screws in each panel valley nearest edge. Install (6) screws in last panel, as shown. 44"...
  • Page 47 METAL ROOF PANELS PARTS REQUIRED: 1-1/2" (3,8 cm) Closure Strip 24" (61 cm) Temporarily back-out the lower (6) screws from metal panels and eave trim (Fig. F). Beginning at the front panel, tuck (4) foam enclosures in between roof panels and eave trim. Reinstall screws.
  • Page 48 METAL ROOF PANELS - SCREW PATTERN PARTS REQUIRED: 7/8" (22 cm) 1-1/2" (3,8 cm) ¸ BEGIN Measure and mark screw type and locations shown in this view. Use this pattern for all panels. X indicates 7/8" Screws (Peak edge of each panel) O indicates 1-1/2"...
  • Page 49 METAL RIDGE CAP PARTS REQUIRED: Closure Strip 24" (61 cm) Ridge Cap 7/8" (2,2 cm) 4" x 4" x 54" (10,2 x 10,2 x 137,2 cm) ¸ BEGIN Install 1st ridge cap fl ush to front of roof panels across the peak of the roof. Foam enclosures go in-between the metal roof and the bottom edge of the ridge cap as shown.
  • Page 50 METAL DRIP EDGE PARTS REQUIRED: Metal Drip Edge 7/8" (2,2 cm) 3" x 95-1/2" (7,0 x 217,2 cm) ¸ BEGIN Measure and mark center of drip edge. Using a framing square scribe a 31.5* line from your center point, cut the line. 31.5 STOP HERE 31.5...
  • Page 51 DOORS PARTS REQUIRED: 3" (7,6 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 6,3 x 175,3 cm) 1-1/4" (3,2 cm) 1 x 3 x 5" (2,5 x 7,6 x 12,7 cm) Left Door Assembled Right Door Assembled Orient parts as shown on flat surface. 3/8"...
  • Page 52 DOORS PARTS REQUIRED: 3" (7,6 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 6,3 x 175,3 cm) Attach temporary support OO as a ledger board fl ush under wall panels for doors to rest on. Measure down 72" from over-door trim and secure OO using (2) 3" screws (Fig. A) . Fig.
  • Page 53 DOOR TRIM PARTS REQUIRED: 3/4" (1,9 cm) Bagged separately / special coating 3/4" (1,9 cm) 19/32 x 2-1/2 x 19" (1,5 x 6,3 x 48,3 cm) 48" Metal Threshold BEGIN Install (4) horizontal door rails BEA as shown. Secure using (4) 3/4" screws from behind. 3/4"...
  • Page 54 DOOR TRANSOM WINDOWS PARTS REQUIRED: 3/4" (1,9 cm) Transom Window ¸ BEGIN Apply high quality exterior-grade caulk behind frame near edge before installing to seal window. You must caulk completely around window frame and all exposed door panel edges and trim to validate your warranty. Use a paintable exterior rated caulk.
  • Page 55 DOOR STIFFENERS PARTS REQUIRED: 2" (5,1 cm) 1-1/4 x 2-1/2 x 69" (3,2 x 6,3 x 175,3 cm) BEGIN Center OO vertically on the left door in the door opening fl ush with the edge of door (Fig. A). Secure using (7) 3" screws through outside trim into OO (Fig. B) Repeat STEPS 1 - 2 to install OO on right door.
  • Page 56 DOOR SPRING BOLTS PARTS REQUIRED: 5/16" (0,8 cm) Drill Bit 3/4" (1,9 cm) BEGIN Place bolt onto OO in open position with bolt end 3/8" down from frame. Bolt is open when loop is contacting base (Fig A) . Mark and pre-drill holes for screws. Install bolt with screws supplied and drill 5/16"...
  • Page 57 DOOR HARDWARE / DECORATIVE HINGES PARTS REQUIRED: 1-1/2" (3,8 cm) 1/2" (1,3 cm) Drill Bit 3/4" (1,9 cm) 1/4" (0,6 cm) Drill Bit BEGIN Measure and mark location of hole on outside of right door as shown (Fig. A) . Pre-drill hole with 1/4"...
  • Page 58 SHELVING PARTS REQUIRED: 1-1/2" (3,8 cm) 1-1/4" (3,2 cm) 3/8 x 9 x 10" (1 x 22,9 x 25,4 cm) 2 x 3 x 6-1/2" (5,1 x 7,6 x 16,5 cm) BEGIN Assemble 6 shelf supports as shown; 4 right-side, 2 left-side. Secure QOA to bracket panels using (3) 1-1/2"...
  • Page 59 SHELVING PARTS REQUIRED: 1-1/4" (3,2 cm) 2" (5,1 cm) 7/16 x 7-7/8 x 72" (1,1 x 20 x 182,9 cm) 1 x 3 x 72" (2,5 x 7,6 x 182,9 cm) Install shelf panels centered over shelf supports. Secure using 1-1/4" screws at each support. 72"...
  • Page 60 GABLE VENT PARTS REQUIRED: ¸ BEGIN Apply high quality exterior-grade caulk behind frame near edge before installing to seal vent. From outside of shed, position vent in opening and level. Caulk behind fl ange near edge before installing. FINISH Your gable vent is now installed.
  • Page 61 LIMITED CONDITIONAL WARRANTY* Backyard Storage Solutions, LLC warrants the following: Every product is warranted from defects in workmanship and manufacturing for 1 year. All accessories, hardware and metal components are warranted for 2 years. All Oriented Strand Board (OSB) is warranted for 2 years Siding and Trim is warranted for 15 years.