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Summary of Contents for Afag RA-40-2F
- Page 1 Assembly and operating instructions Rotational axis RA-40 Translation of the Original Assembly Instructions EN RA-40-2F RA-40-4F Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 1–56 ...
- Page 2 Your Afag team © Subject to modifications The rotational axes have been designed by Afag according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
2.8.4 Danger due to high temperatures ............14 2.8.5 Mechanical hazards ................15 Technical data ...................... 16 Rotational axis RA-40-2F ................16 3.1.1 Dimensional drawing RA-40-2F ............16 3.1.2 Technical data RA-40-2F ..............17 3.1.3 Dimensional drawing RA-40-2F-5E............18 3.1.4 Technical data RA-40-2F-5F ..............19 Rotational axis RA-40-4F ................ - Page 4 Maintenance activities and maintenance intervals ........45 9.3.1 Overview of the maintenance points ............ 46 9.3.2 Lubrication .................... 46 9.3.3 Further maintenance ................46 Spare parts lists ..................47 4 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ...
- Page 5 Decommissioning, disassembly, disposal ............51 10.1 Safety instructions for decommissioning and disposal ....... 51 10.2 Decommissioning ..................51 10.3 Disposal ...................... 51 Declaration of incorporation ................52 Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 5–56 ...
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Page 6: General
NOTICE This safety note points out a potentially dangerous situation which, if not avoided, can cause substantial damage to property and the environment. 6 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 7: Additional Symbols
In these assembly instructions the following symbols are used to highlight instructions, results, references, etc. Symbol Description Instructions (steps ...) Results of actions References to sections Enumerations not ordered Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 7–56 ... -
Page 8: Applicable Documents
This does also apply to defective accessories and wear parts. Normal wear and tear are excluded from the warranty. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. The warranty shall expire in the following cases: ... -
Page 9: Safety Instructions
Any use other than or beyond the intended use described above is considered a misuse of the rotational axis. Especially the following use is considered a misuse: Use in potentially explosive atmospheres Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 9–56 ... -
Page 10: Obligations Of The Operator And The Personnel
the operating company shall be solely responsible for such damage, and Afag does not accept any liability for damage caused by improper use. 2.4 Obligations of the operator and the personnel 2.4.1... -
Page 11: Obligations Of The Personnel
Operator (trained personnel): Authorized persons who due to their specialized professional training, expertise and experience are capable of identifying risks and preventing possible hazards arising from the use of the machine. Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 11–56 ... -
Page 12: Personal Protective Equipment (Ppe)
2.7 Changes and modifications No changes may be made to the rotational axis which have not been described in these assembly instructions or approved in writing by Afag. Afag accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. -
Page 13: General Hazards / Residual Risks
The operating company is responsible for ensuring that the permissible noise levels are observed. Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 13–56 ... -
Page 14: Danger Due To Electricity
60°C. Wear protective gloves! Before touching hot surfaces without protective gloves, make sure they have cooled down to ambient temperature. 14 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 15: Mechanical Hazards
Work on and with the rotational axis may only be carried out by qualified personnel. Never reach into the system during normal operation! Provide suitable protective enclosure. Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 15–56 ... -
Page 16: Technical Data
Technical data Technical data 3.1 Rotational axis RA-40-2F 3.1.1 Dimensional drawing RA-40-2F Fig. 1 Dimensional drawing rotational axis RA-40-2F 16 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 17: Technical Data Ra-40-2F
Technical data 3.1.2 Technical data RA-40-2F Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 17–56 ... -
Page 18: Dimensional Drawing Ra-40-2F-5E
Technical data 3.1.3 Dimensional drawing RA-40-2F-5E Fig. 2 Dimensional drawing rotational axis RA-40-2F-5F 18 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 19: Technical Data Ra-40-2F-5F
Technical data 3.1.4 Technical data RA-40-2F-5F Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 19–56 ... -
Page 20: Rotational Axis Ra-40-4F
Technical data 3.2 Rotational axis RA-40-4F 3.2.1 Dimensional drawing RA-40-4F Fig. 3 Dimensional drawing rotational axis RA-40-4F 20 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 21: Technical Data Ra-40-4F
Technical data 3.2.2 Technical data RA-40-4F Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 21–56 ... -
Page 22: Dimensional Drawing Ra-40-4F-5E
Technical data 3.2.3 Dimensional drawing RA-40-4F-5E Fig. 4 Dimensional drawing rotational axis RA-40-4F-5F 22 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 23: Technical Data Ra-40-4F-5F
Technical data 3.2.4 Technical data RA-40-4F-5F Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 23–56 ... -
Page 24: Module Stresses
Technical data 3.3 Module stresses 24 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 25: Transport, Packaging And Storage
Fig. 5 Scope of delivery rotational axis [Unt] RA-40 Rotational axis RA-40 Centering bushing ø 7x3 mm O-Ring 2.5x0.62 mm Assembly & operating instructions Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 25–56 ... -
Page 26: Transport
Relative air humidity: < 90%, non condensing 4.4 Packaging The rotational axis is transported in the Afag transport packaging. If no Afag packaging is used, the rotational axis must be packed in such a way that it is protected against shocks and dust. -
Page 27: Design And Description
Further technical information can be found in the chapter 3 Technical data in these installation instructions. In vacuum applications, grease may possibly occur when blowing off. Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 27–56 ... -
Page 28: Installation, Assembly And Setting
Recommended mounting material RA-40 2/4x O-ring 2.5x0.62 NBR70 2x Ø7x3 mm centering bushing 2x Ø5x2.5 mm centering bushing Fig. 7 Accessories (mounting material) 28 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 29: Tightening Torques
Galvanized blue, oiled or greased Thread Tightening torque 1.1 … 1.4 Nm 2.6 … 3.3 Nm 5.2 … 6.5 Nm 9.0 … 11.3 Nm 21.6 … 27.3 Nm Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 29–56 ... -
Page 30: Connection
Dimension (HxWxD) 125x62x121mm 230x66x177mm 275x280x165mm External fuse 6 A (C, D, K type) 16-32 A (C, D, K Type) 6 A (C, D, K type) 30 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 31: Servo Controller
Installation, assembly and setting 6.3.2 Servo controller Fig. 9 Overview servo controller Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 31–56 ... -
Page 32: Axis Controller C11X0
The controllers are pre-configured so that, as a rule, no software adjustments are necessary. If adjustments are to be made, the software "LinMot-Talk" can be obtained free of charge from the website"www.linmot.com". 32 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 33: Fig. 10 Axis Controller C11X0
Work on the electrical system carried out unprofessionally can cause serious or fatal injuries. Safely disconnect the power supply unit (72V) on the primary side at the controller C11x0 or switch off the input "Safety Relay" (X33). Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 33–56 ... -
Page 34: Axis Controller C12X0
The controllers are pre-configured so that, as a rule, no software adjustments are necessary. If adjustments are to be made, the software "LinMot-Talk" can be obtained free of charge from the website"www.linmot.com". 34 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 35: Fig. 11 Axis Controller C12X0
Work on the electrical system carried out unprofessionally can cause serious or fatal injuries. Safely disconnect the power supply unit (72V) on the primary side at the controller C11x0 or switch off the input "Safety Relay" (X33). Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 35–56 ... -
Page 36: Axis Controller E12X0
50 mm bottom/top Fuse protection 72 V supply 20 AT 20 AT 20 AT Fuse protection 24 V supply 2 AT 2 AT 2 AT 36 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 37: Fig. 12 Axis Controller E12X0
Work on the electrical system carried out unprofessionally can cause serious or fatal injuries. Safely disconnect the power supply unit (72V) on the primary side at the E12x0 controller. Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 37–56 ... -
Page 38: Motor Connector
Portal axis PDL30 - Portal axis PDL40 - Portal axis PDL40-HP - Rotational axis SE30 Y-Stecker: Einsatz: - Regler C11x0 XC - Regler C1210 XC 38 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 39: Pin Assignment (Encoder)
Red/blue+violet Controller C11xxx Free Free Clock- Green A+ / sin+ Black B+ / cos+ Z+ / Data+ Blue Free Free Free Clock+ Grey/pink Housing Screen Outer screen Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 39–56 ... -
Page 40: Electrical Feedthrough/Initiator Cable Extension R11
Blue Signal B Black Grey Housing Outer screen 6.4.5 Reference sensor Connector 3-pole M8x1e PIN on A Function Colour 24VDC Brown Signal White Blue 40 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 41: Programming
(72 V) must be disconnected on the primary side! The standard parameters may not meet the requirements of your application. The parameters depend on the load mass and the mechanical structure of the system. Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 41–56 ... -
Page 42: Switching Distance - Reference Sensor For Electric Axes
The reference sensor of the rotational axes is mounted with a feeler gauge at a distance of 0.1 mm parallel to the switching lug. The positions can be found in the respective drawings (note the axle types). 42 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 43: Commissioning
5. Switch on the controller unit and check the correct function of the encoder and the reference switch. 6. Perform test run: Start with slow movements Subsequently under normal operating conditions Commissioning is completed. Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 43–56 ... -
Page 44: Fault Elimination
Module does not move Carry out function check according to commissioning Motor disconnection Check motor cable Drive defective Have drive replaced by Afag 44 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 45: Maintenance And Repair
If the system is to be operated in an environment with abrasive dusts or corrosive or aggressive vapours, gases or liquids, the approval of Afag must be obtained in advance. Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021... -
Page 46: Overview Of The Maintenance Points
Do not use lubricants with additives such as MoS , graphite or PTFE. These lubricants can damage the module! Only use the lubricants recommended by Afag in the maintenance table chapter 9.3.1 or equivalent lubricants! 9.3.3 Further maintenance... -
Page 47: Spare Parts Lists
16080434 Controller C1100-GP-XC-1S for CANopen 16080432 9.4.2 Encoder Designation Article no. Encoder cable-G18-10m-0-0-1 50468310 Encoder cable-G18-10m-90-0-1 50468311 Extension-G18-2m-0-0-1 50468312 Extension-G18-5m-0-0-1 50468313 Encoder cable-G19-10m-0-0-1 50468314 Encoder cable-G19-10m-90-0-1 50468315 Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 47–56 ... -
Page 48: Overview Motor Cable (Axis Controller Application)
K15-C/C-8 <-> 8m-0-0-X Motor cable extension-M17- KS10-C/C-8 <-> 8m-0-0-1 Motor cable extension-M17- KR10-C/C-8 <-> 8m-0-0-2 Note: X = preferred variant; x = application possible 48 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ... -
Page 49: Motor Cable
Motor cable-M22-4m-0-2-1 50463100 Motor cable-M22-6m-0-2-1 50463101 Motor cable-M22-8m-0-2-1 50463103 Motor cable-M23-4m-0-1-X 50463104 Motor cable-M23-6m-0-1-X 50463105 Motor cable-M23-8m-0-1-X 50463106 Motor cable-M24-4m-0-2-X 50463107 Motor cable-M24-6m-0-2-X 50463108 Motor cable-M24-8m-0-2-X 50463109 Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 49–56 ... -
Page 50: Repair And Overhaul
Maintenance and repair 9.5 Repair and overhaul Afag offers a reliable repair service. Defective modules can be sent to Afag for warranty repair within the warranty period. After expiry of the warranty period, the customer may replace or repair defective modules or wear parts himself or send them to the Afag repair service. -
Page 51: Decommissioning, Disassembly, Disposal
Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. Information on proper disposal can be obtained from the responsible local authorities. Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 51–56 ... -
Page 52: Declaration Of Incorporation
The relevant technical documentation were created according to Annex VII, Part B of the above-mentioned Directive. Authorised representative for compiling the technical documentation: Walter Kunz, Afag Engineering GmbH, Gewerbestraße 11, DE-78739 Hardt Place/Date: Hardt, 15.06.2021 Walter Kunz Managing Director Afag Engineering GmbH 52 –... - Page 53 Obligations and liability ........10 Storage ............. 26 Obligations of the operating company ....10 System error ............. 44 Obligations of the personnel ......11 Operation ............44 Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 53–56 ...
- Page 54 List of figures Fig. 1 Dimensional drawing rotational axis RA-40-2F ................16 Fig. 2 Dimensional drawing rotational axis RA-40-2F-5F ................. 18 Fig. 3 Dimensional drawing rotational axis RA-40-4F ................20 Fig. 4 Dimensional drawing rotational axis RA-40-4F-5F ................. 22 Fig. 5 Scope of delivery rotational axis .....................
- Page 55 Assembly instructions RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 55–56 ...
- Page 56 56 – 56 Assembly instructions EN RA-40-2F - RA-40-4F Date 30.10.2021 Version 2.0 ...
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