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Operating & Installation Instructions
WV151-1 / WV201-1 / WV310-1
Translation of the Original Assembly Instructions EN
WV 151-1 (Left 25°)
WV 151-1 (Right 25°)
WV 151-1 (Left 20°)
WV 151-1 (Right 20°)
WV 201-1 (Left 25°)
WV 201-1 (Right 25°)
WV 201-1 (Left 20°)
WV 201-1 (Right 20°)
WV 310-1 (Left 25°)
WV 310-1 (Right 25°)
WV 310-1 (Left 20°)
WV 310-1 (Right 20°)
Operating & Installation Instructions
Bowl feeder
11005656
Order no.:
11005657
Order no.:
11015890
Order no.:
11015891
Order no.:
11005659
Order no.:
11005660
Order no.:
11015892
Order no.:
11015893
Order no.:
11005665
Order no.:
11005666
Order no.:
11015894
Order no.:
11015895
Order no.:
EN
WV151-1/WV201-1/WV310-1
Date 15.10.2023
Version 7.0 1–48
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Summary of Contents for Afag WV151-1
- Page 1 Operating & Installation Instructions Bowl feeder WV151-1 / WV201-1 / WV310-1 Translation of the Original Assembly Instructions EN 11005656 WV 151-1 (Left 25°) Order no.: 11005657 WV 151-1 (Right 25°) Order no.: 11015890 WV 151-1 (Left 20°) Order no.:...
- Page 2 Your Afag team © Subject to modifications The bowl feeders have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
Scope of supply ..................17 Transport ....................18 Packaging ....................18 Storage ....................... 18 Design and description ..................19 Structure of the WV151-1 - WV310-1 ............19 Description of the bowl feeder WV ............. 20 Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 3–48... - Page 4 9.3.3 Replace solenoid coil ................35 Settings ....................... 37 9.4.1 Adjusting the air gap on the WV151-1 ..........37 9.4.2 Adjusting the air gap on the WV201-1 / 310-1 ........39 9.4.3 Adjusting the distance between the vibrating plate and the base ..41 Further maintenance ..................
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Page 5: General
NOTICE This safety note points out a potentially dangerous situation which, if not avoided, can cause substantial damage to property and the environment. Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 5–48 ... -
Page 6: Additional Symbols
In these assembly instructions the following symbols are used to highlight instructions, results, references, etc.. Symbol Description Instructions (steps ...) Results of actions References to sections Enumerations not ordered 6 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 7: Warranty
This does also apply to defective accessories and wear parts. Normal wear and tear are excluded from the warranty. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. The warranty shall expire in the following cases: ... -
Page 8: Safety Instructions
Failure to follow the directions and safety instructions given in this instructions manual may result in serious hazards. Intended use The Afag bowl feeders WV are exclusively designed for storing, conveying, separating and sorting workpieces of different dimensions, design forms and material variants. -
Page 9: Foreseeable Misuse
observe and communicate universally applicable laws and regulations regarding accident prevention and environmental protection, provide the necessary personal protective equipment (e.g. protective gloves) and instruct the personnel to wear it. Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 9–48 ... -
Page 10: Obligations Of The Personnel
Authorized persons who due to their specialized professional training, expertise and experience can identify risks and preventing possible hazards arising from the use of the machine. 10 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 11: Personal Protective Equipment (Ppe)
6.4 "Device-specific adjustment". Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. The bowl feeders may not be changed or modified in any way, except with the prior written consent of Afag. -
Page 12: Danger Due To Electricity
Limbs can be crushed by moving components! Work on and with the WV may only be carried out by qualified personnel. Never reach into the system during normal operation! 12 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 13: Danger Due To Alternating Magnetic Fields
In certain cases, an impermissible noise level may result (e.g., when opening the lid of the noise protection hood for filling or refilling the parts). Wear hearing protection during noise-critical activities! Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 13–48 ... -
Page 14: Technical Data
Technical data Technical data Dimensional drawing WV151-1 - WV310-1 Fig. 1 Dimensional drawing WV151-1 / WV310-1 14 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 15: Technical Data Wv151-1 - Wv310-1
Technical data 3.2 Technical data WV151-1 - WV310-1 Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 15–48 ... -
Page 16: Accessories
Technical data Accessories 3.3.1 Mounting parts Order Number Designation Type WV151-1 WV201-1 WV310-1 Centring angle 50251550 50251542 50021483 Spacers 10mm 50021486 20mm 50021484 Distance gauges On request 3.3.2 Controller Type Power supply Order Number Note 230V/50Hz 50360105 Control without timer function... -
Page 17: Transport, Packaging And Storage
The corresponding documentation is supplied with each bowl feeder (e.g., operating and installation instructions, etc.). Fig. 2 Scope of delivery WV [Unt] Designation Bowl feeder WV Operating & Installation Instructions Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 17–48 ... -
Page 18: Transport
Relative air humidity: < 90%, non condensing Packaging The bowl feeder is transported in the Afag Automation AG transport packaging. If no Afag packaging is used, the bowl feeder must be packed in such a way that it is protected against shocks and dust. NOTICE... -
Page 19: Design And Description
The transport movement is generated by vibration. Here, the parts are moved in the transport direction by micro-jumps. The bowl feeders are to be operated in combination with an Afag controller. Only in this combination can optimum conveying behaviour be guaranteed. -
Page 20: Description Of The Bowl Feeder Wv
The magnet thereby produces an oscillating frequency of 100 Hz. This 100 Hz oscillation is necessary to achieve a smooth or gentle transport. 20 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 21: Installation, Assembly And Setting
Observe the safety instructions in chap. 2 "Safety instructions" of this manual as well as the instructions in chap. 6.3. Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 21–48 ... -
Page 22: Assembly
For the bowl feeder, the feed directions are defined as follows: Right-hand (R), in clockwise direction Left-hand (L), in anti-clockwise direction Fig. 5 Defined feed direction 22 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 23: Fastening Of Bowl Feeder
WV with base plate and mounting foot WV with base plate and levelling foot Fig. 6 Fastening of the bowl feeder When mounting, make sure that the base is horizontal. Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 23–48 ... -
Page 24: Mount The Feeding Bowl
To mount the feeding bowl, proceed as follows: 1. Connect the feeding bowl to the oscillating plate using the central screw (1). 2. Tighten the screw firmly with an Allen key WV151-1 M6 screw WV201-1 M8 screw WV310-1 M8 screw ... -
Page 25: Electrical Connection
All IRG types operate with soft-starting and offer different options for mounting, attachment and control. A detailed description of the controller can be found in the AFAG general catalogue. Third-party control units can also be used, provided they meet the technical conditions. -
Page 26: Adjustment Of The Oscillation System
6. Switch on the bowl feeder and set the controller to 90% (with SE position 8) 7. Slowly loosen the lower fastening screw (1) on one spring assembly. The speed of the material in the feeding bowl changes! 26 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... - Page 27 Unsteady running speed between two spring packs: 1. Viewed in the running direction behind the unsteady running speed, either install a spring or remove a spring. After completing the adjustment work, refit the housing! Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 27–48 ...
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Page 28: Operation
Fill bulk material into the centre of the feed bowl! 28 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 29: Preparatory Activities For Commissioning
The use of the operating software is described in the installation instructions for the controllers used. 2. If the module is supplied with an Afag controller, no further action is required (operating parameters already stored in the controller). 3. When using a different controller, special cables must be made, and the operating parameters determined. -
Page 30: Fault Elimination
Fault causes and remedy Faults caused by defective components may only be remedied by replacing these components. Only Afag original spare and wear parts may be used! Fault Possible cause Remedy: Plug not connected to mains ... -
Page 31: Maintenance And Repair
Observe the operating instructions of the controller used! Also observe the safety instructions in chap. 2 „Safety instructions“ in this manual. Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 31–48 ... -
Page 32: Maintenance Activities And Maintenance Intervals
- Loose connections scorched or otherwise damaged cables. - Replace damaged cables immediately! Feeding bowl Cleaning Regularly [Off] Clean the feeding bowl. Observe notes in chap. 9.3.1! 32 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 33: Notes On Cleaning
Wipe with a damp cloth powder coated cleaner Vacuum clean before rubbing Hoover anti-static PET / Makrolon / Plexi down, then spray with an anti- spray static spray and rub off Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 33–48 ... -
Page 34: Change Leaf Springs
The process is completed. For the corresponding spring cross-sections of the bowl feeder, please refer to the technical data ( chap. 3). 34 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 35: Replace Solenoid Coil
2. Remove the housing (1). 3. Remove the plug (2) from the controller and dismount it. 4. Undo the cable strain relief (3) and pull cable (4) through. Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 35–48 ... - Page 36 5. Remove screws (4) and take out magnet (5). 6. Insert new magnet and tighten screws (4). 7. Reassemble dismantled components in reverse order. The process is completed. 36 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ...
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Page 37: Settings
The swing plate was readjusted to the base ground plane. The springs or spring assemblies were replaced. The solenoid coil has been replaced. To adjust the air gap on the WV151-1, proceed as follows: 1. Pull out the mains plug. 2. Remove the housing (1). - Page 38 If the solenoid coil and yoke collide, the air gap is too small! 5. Refit the housing (1) and the feeding bowl. The process is completed. 38 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ...
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Page 39: Adjusting The Air Gap On The Wv201-1 / 310-1
3. Place the ring spanner (size 13) on the hexagon nut (2) and (3) and loosen. 4. Now turn the hexagon nuts in the corresponding direction to change the air gap. 5. Then lock the two hexagon nuts together. Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 39–48 ... - Page 40 If the solenoid coil and yoke collide, the air gap is too small! 7. Mount the housing (1) again. The process is completed. 40 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ...
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Page 41: Adjusting The Distance Between The Vibrating Plate And The Base
3. Remove the housing (2). 4. Slightly loosen the screws of the spring assemblies (3). 5. First tap the swing plate (4) into the upper position with a plastic hammer. Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 41–48 ... -
Page 42: Further Maintenance
Clean working area. No use of splash water. No abrasion or process dusts. Environmental conditions as specified in the technical data. 42 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... -
Page 43: Spare And Wear Parts, Repairs
AFAG for warranty repair within the warranty period. After expiry of the warranty period, the customer may replace or repair defective modules or wear parts himself or send them to the Afag repair service. Please note that Afag does not assume any warranty for modules that have not been replaced or repaired by Afag! 9.6.1... -
Page 44: 10 Decommissioning And Disposal
Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. Information on proper disposal can be obtained from the responsible local authorities. 44 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ... - Page 45 Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 45–48 ...
- Page 46 46 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ...
- Page 47 Operating & Installation Instructions WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 47–48 ...
- Page 48 48 – 48 Operating & Installation Instructions EN WV151-1/WV201-1/WV310-1 Date 15.10.2023 Version 7.0 ...
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