Crystal Mountain Everest POU Series Service Manual
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Crystal Mountain Everest POU Series Service Manual

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Service Manual (100-115VAC)
Everest POU Series Water Cooler

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Summary of Contents for Crystal Mountain Everest POU Series

  • Page 1 Service Manual (100-115VAC) Everest POU Series Water Cooler...

  • Page 2: Table Of Contents

    Table of Contents Section Product Specification ........................1 Parts Listing and Exploded Views ...................2 Everest POU Series Parts Listing ..............................2-1 Exploded Views.....................................2-2 Product Dimensions ...................................2-6 Description of Product Model Number ............................2-8 Reservoir Removal ........................3 Hot Tank Venting Procedure .....................4 Cabinet Panel Removal and Installation ................5 Lower Front Panel Removal &...

  • Page 3: Product Specification

    Product Specification EVEREST Crystal Mountain is taking cooling the waters of the world to new heights with the introduction of the Ever- est. Its sleek two toned aesthetic will enhance any space. The sturdy and ergonomic faucet handles are 7”...

  • Page 4: Everest Pou Series Parts Listing

    Everest POU Series Parts Listing Model: ESE-P2KHL1CC / ESE-P2KHL1NC DESCRIPTION PART CODE DESCRIPTION PART CODE TOP COVER ASSM - POU EVEREST SUB-C200250 RESERVOIR ASSEMBLY UPPER RESERVOIR SUPPORT PLC-C140019 BAFFLE PLC-C140070 SPRING CLIP - 15MM FAS-C100100 SIPHON TUBE PLC-C140028 HOT SAFETY CLIP...
  • Page 5 MODEL -- ESEP2KHL1NC EVEREST POU WATER COOLER (WITHOUT CUP) 2 - 1...
  • Page 6 K Cup Dispenser MODEL -- ESEP2KHL1CC EVEREST POU WATER COOLER (WITH CUP) 2 - 2...
  • Page 7 MODEL -- EVEREST POU SERIES (HOT TANK ASSMBLY, RESERVIOR ASSEMBLY, FAUCET ASSEMBLY and POU KIT ASSEMBLY ) H Reservoir Assembly B Hot Tank Assembly M Faucet Assembly P POU Kit Assembly Note: 1. Parts may not appear exactly as shown.
  • Page 8 A Refrigeration System MODEL -- EVEREST POU SERIES Note: 1. Parts may not appear exactly as shown. 2. Parts shown may not be present on all models. 2 - 4...
  • Page 9 Everest POU Cooler with Cup Dispenser 11.0 inches inches 12.9 12.5 inches inches Front Side...
  • Page 10 Everest POU Cooler without Cup Dispenser 11.0 inches inches 12.1 12.5 inches inches Front Side...

  • Page 11: Description Of Product Model Number

    Description of Product Model Number Cooler Shape Reservoir Type Type of Lid No. of Faucets Body Color Temp. Option Insert Color Voltage Optional C – Cup K – Black L – Light Grey ES – Everest P – Point of Use H –...

  • Page 12: Reservoir Removal

    Reservoir Removal Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 13 4. To remove faucet handles (using thumb and forefinger), reach inside top front of cooler and squeeze pivot clamp to release faucet handles (Figure 3-7 and 3-8) and remove faucet handles (Figure 3-9 and 3-10). Figure 3-7 Figure 3-8 Figure 3-9 Figure 3-10 5.

  • Page 14: Hot Tank Venting Procedure

    Hot Tank Venting Procedure – Everest POU Water Cooler Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 15: Cabinet Panel Removal And Installation

    Cabinet - Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 16: Side Panel Removal

    Side Panel Removal Remove Drip Tray by pulling outwards from the body (Figure 5-2-1). Figure 5-2-1 Using a Philips screwdriver, remove the screw from the lower front panel (located behind Drip tray assembly location)(Figure 5-2-2). Figure 5-2-2 Pull outwards on the lower front panel to disengage locking tabs from the front of the cooler (Figure 5-2-3).
  • Page 17 Remove the 2 side panel installation screws from the back of the cooler (located mid way up the back panel) (Figure 5-2-5). Figure 5-2-5 Open the Top Cover by pressing the cover lock(Figure 5-2-6), and lifting the front of the Top Cover upwards(Figure 5-2-7).

  • Page 18: Side Panel Installation

    Side Panel Installation Identify which panel belongs on which side of the cooler (Figure 5-3-1 to Figure 5-3-2). The Locking clip (located approximately 10 inches/250mm up from the base of the panel on the inside surface) is to be installed towards the front of the cooler. Figure 5-3-1 Figure 5-3-2 Gripping the top edge of the side panel, insert the screw support into the slot on the Front...

  • Page 19: Main Front Panel Removal & Installation

    Main Front Panel Removal & Installation Note: Begin with the unit unplugged, the reservoir removed and the lower front and side panels removed. To remove the front panel, remove the two screws on top (Figure 5-4-1), the two screws in the middle (Figure 5-4-2), the two screws on the bottom (Figure 5-4-3) and the one screw at the back (Figure 5-4-4).

  • Page 20: Electrical Component Diagnosis And Replacement

    Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 21 The heater band can be tested for resistance using a multi-meter set to 200 ¸ 4. Touch the two terminals on heater band with the sensor probes (Figure 6-1-5). The proper re- sistance is within a range of 28 to 32.2 ¸...

  • Page 22: Wiring And Schematics

    Wiring and Schematics Models: Everest Series Hot & Cold 6 - 3...

  • Page 23: Cold Thermostat Removal And Installation

    Cold Thermostat Removal and Installation Turn off hot tank power switch (located near base plate at bottom)(Figure 6-3-1) and unplug the water cooler . Figure 6-3-1 Remove Reservoir Assembly from the water dispenser (see section for Reservoir Removal In- structions). Remove the Side Panels from the water dispenser (see section for Side Panel Removal Instruc- tions).
  • Page 24 Cut the small plastic tie strap (holding Cold Thermostat Sensor to Evaporator Insulation)(Figure 6-3-8). Figure 6-3-8 Pull the sensor tube out from the Evaporator Insulation to remove (Figure 6-3-9). Note: If required, install the Sensor tube cover onto the replacement Cold Thermostat (Figure 6-3-10).
  • Page 25 11. Reinstall the wires onto the Cold Thermostat (take care to ensure proper installation loca- tion) (Figure 6-3-14 to Figure 6-3-16). Figure 6-3-14 Figure 6-3-15 Figure 6-3-16 12. Insert bottom bracket into slot on back panel and slide downwards into position (Figure 6-3- 17).

  • Page 26: Cold Thermostat Adjustment

    Cold Thermostat Adjustment Note: the cold thermostat can be adjusted without removal of the side panel. Setting screw is accessible approximately 9 inches (23 cm) up from the base of the cooler on the back right side (when viewed from the back of the cooler) Factory Setting: 6:00 Note: to identify the 6:00 setting position, rotate the set screw clockwise until it has stopped (screw should turn with light pressure, do not force).

  • Page 27: Hot Tank Auto Cutout / Manual Reset Replacement

    Hot Tank Auto Cutout / Manual Reset Replacement Note: Begin with the unit unplugged, the water drained and the left side panel removed. Tip: Use a small flathead screwdriver to pry wire connectors off. Slide the silicone cover down and away from the thermostats (Figure 6-5-1). Remove the wire connectors from the top and bottom of the thermostat to be changed and identify (Figure 6-5-2 and 6-5-3).

  • Page 28: Hot Tank Removal And Replacement

    Hot Tank Removal and Replacement Note: Begin with the unit unplugged, the water drained and the left side panel removed. Tip: Use a small flathead screwdriver to pry wire connectors off. Remove the two spring clips that secure the silicone hoses to the inlet and outlet pipes. Re- move the hoses from the hot tank and identify (Figure 6-6-1 to 6-6-4).
  • Page 29 4. Pull the two wires that are connected to the heater band out through the silicone cover (Figure 6-6-11). Figure 6-6-11 5. Remove the single screw that secures the hot tank in place (Figure 6-6-12). Carefully slide the hot tank out from the bracket (Figure 6-6-13). Figure 6-6-12 Figure 6-6-13 6.

  • Page 30: Hot Tank Heater Band Replacement

    Hot Tank Heater Band Replacement Note: Begin with the hot tank assembly removed from the dispenser. Carefully remove and identify the wire connectors from the heater band (Figure 6-7-1 and Figure 6-7- Figure 6-7-1 Figure 6-7-2 Remove the bolt that tightens the heater band onto the hot tank (10mm wrench) (Figure 6-7-3). Turn the heater band until the opening lines up with the stainless J tube and pull down to remove completely from the hot tank (Figure 6-7-4 and 6-7-5).

  • Page 31: Compressor Relay / Overload Protector Replacement

    Compressor Relay / Overload Protector Replacement Note: Begin with the unit unplugged, the water drained and the left side panel removed. Tip: Use a small flathead screwdriver to pry wire connectors and relay from compressor. Remove the relay/overload cover by prying the metal clip to unhook it from the compressor on both sides (Figure 6-8-1 and 6-8-2).

  • Page 32: Cleaning And Sanitization

    Cleaning and Sanitization Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 33 4. To drain the hot tank unscrew drain cap and remove red silicone plug at the rear of the cooler (Figure 7-6 and 7-7) and drain water into a pail or container (approx 0.5 gallon or 1.8 L) (Figure 7-8). Reinstall red silicone plug and drain cap.
  • Page 34 7. Remove baffle assembly from the reservoir (Figure 7-15). Empty remaining water from reservoir (Figure 7-16). Figure 7-15 Figure 7-16 8. Remove faucet assembly by pulling away from reservoir (Figure 7-17). Figure 7-17 9. To remove the cold and hot faucet assemblies from the faucet outlet it is not required to remove the 2 screws.
  • Page 35 10. Remove the two silicon faucet seals from the inlet end (Figure 7-21) and unscrew the faucet cap by rotating it counterclockwise to separate the top and bottom halves of the faucet assembly (Figure 7-22 and 7-23). Figure 7-21 Figure 7-22 Figure 7-23 11.
  • Page 36 13. Using the brush attachment, vacuum the condenser and all accessible areas to remove dirt, lint and debris (Figure 7-31 to 7-39) (the use of the crevasse tool attachment may also be used). Use a scrub brush to remove dirt and debris from the condenser (Figure 7-35). Use an air hose to remove debris from inaccessible areas (do not exceed 100 PSI) (Figure 7-36 to 7-38).
  • Page 37 14. Electrical Diagnosis. Reference Standard Current Test Procedure for the testing procedure for measur- ing amp draw of compressor and heating system. 15. Reassemble the side panels and lower front panel by following step 12 in reverse order (Figure 7-47 to 7-53).
  • Page 38 17. The upper reservoir support can be wiped clean (Figure 7-56). Using a bottle brush and the sanitizing solution from step 11, clean the hot tank inlet and outlet openings (Figure 7-57 to 7-58). Prior to rinsing the hot tank, position pail or container under drain assembly and using a sanitized funnel; thoroughly rinse the hot tank (Figure 7-59).
  • Page 39 30 minutes to let the water cool and heat. Optimum water tempera- tures will be reached after several hours of operation. Figure 7-62 Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification. 7 - 8...

  • Page 40: Parts In Contact With Water

    Parts in Contact with Water for Everest POU Cooler FORMULATION MATERIAL SUPPLIER PART NO. PART DESCRIPTION MATERIAL TYPE D O C U M E N T C O N T R O L IN NUMBER & PIGMENT CODE SGS:GZ1111141736/CHEM PLC-C140035 FLOAT ARM, EV POU HI121H HI121H...

  • Page 41: Product Standards

    Product Standards Item Title Standard No. Content Self-Contained,Mechanically-Refrigerated Drinking Water ARI 1010 Performance standard Coolers ANSI/ASHRAE Methods of testing for coolers Methods of Testing for Rating Drinking-Water Coolers with 18-2000 Self-contained Mechanical Refrigeration JIS C 9618-1992 Performance and method for coolers (in Japanese Drinking -Water Coolers Performance method)

  • Page 42: Point Of Use Kit For Everest Cooler

    Point of Use Kit for Everest Cooler With an Everest Crystal Mountain Point Of Use Kit, an Everest bottle cooler can be retrofitted to become a Point of Use dispenser as an alternative to bottled water. An air filter, incorporated into the top of the lid, protects the integrity of the water from airborne contaminants.
  • Page 43 6-8a Prat Avenue, Tsimshatsui Kowloon, Hong Kong Tel: (852) 2368 1989 Fax: (852) 3017 6727 E-mail: cmasia@crystalcoolers.com Website: www.crystalcoolers.com Crystal Mountain has a policy of continuous development and reserves the right to change specifi cations without notifi cation. EVERESTPOU-115V REV0316...

This manual is also suitable for:

Everest 100-115vac

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