Crystal Mountain EVEREST Service Manual
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Crystal Mountain EVEREST Service Manual

Bottle series water dispenser
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Service Manual (220-240VAC)
EVEREST
(Bottle Series Water Dispenser)

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Summary of Contents for Crystal Mountain EVEREST

  • Page 1 Service Manual (220-240VAC) EVEREST (Bottle Series Water Dispenser)

  • Page 2: Product Specification

    Product Specification EVEREST Crystal Mountain is taking cooling the waters of the world to new heights with the introduction of the Everest. Its sleek two toned aesthetic will enhance any space. The sturdy and ergonomic faucet handles are 7" higher than traditional units, which enables effortless dispensing.
  • Page 3 MODEL -- ESED2KHL2NC EVEREST BOTTLED WATER COOLER (WITHOUT CUP)
  • Page 4 K Cup Dispenser MODEL -- ESED2KHL2CC EVEREST BOTTLED WATER COOLER (WITH CUP)
  • Page 5 MODEL -- EVEREST SERIES (HOT TANK ASSMBLY, RESERVIOR ASSEMBLY, FAUCET ASSEMBLY and DryGuard ASSEMBLY ) H Reservoir Assembly B Hot Tank Assembly M Faucet Assembly DryGuard Assembly Note: 1. Parts may not appear exactly as shown. 2. Parts shown may not be present on all models.
  • Page 6 A Refrigeration System MODEL -- EVEREST SERIES Note: 1. Parts may not appear exactly as shown. 2. Parts shown may not be present on all models. Jan 26,2014...

  • Page 7: Reservoir Removal

    Reservoir Removal Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 8 4. To remove faucet handles (using thumb and forefinger), reach inside top front of cooler and squeeze pivot clamp to release faucet handles (fig. 4-1 and 4-2) and remove faucet handles (fig. 4-3 and 4-4). Figure 4-1 Figure 4-2 Figure 4-3 Figure 4-4 5.

  • Page 9: Cabinet - Panel Removal And Installation

    Cabinet - Panel Removal and Installation N o t i c e : N o t i c e : N o t i c e : N o t i c e : N o t i c e : The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only.
  • Page 10 Side Panel Removal Remove Drip Tray by pulling outwards from the body (fig. 1-1). Figure 1-1 Using a Philips screwdriver, remove the screw from the lower front panel (located behind Drip tray assembly location)(fig. 2-1). Figure 2-1 Pull outwards on the lower front panel to disengage locking tabs from the front of the cooler (fig.
  • Page 11 Remove the 2 side panel installation screws from the back of the cooler (located mid way up the back panel) (fig. 5-1). Figure 5-1 Open the Top Cover by pressing the cover lock(fig. 6-1), and lifting the front of the Top Cover upwards (rotate upwards to rear of the cooler)(fig.
  • Page 12 Side P Side P Side Panel anel anel anel Installation Installation Installation Installation Side P Side P anel Installation Identify which panel belongs on which side of the cooler (fig. 1-1 to fig. 1-2). The Locking clip (located approximately 10 inches/250mm up from the base of the panel on the inside surface) is to be installed towards the front of the cooler.

  • Page 13: Main Front Panel Removal & Installation

    Main Front Panel Removal & Installation Note: Note: Note: Note: Note: Begin with the unit unplugged, the reservoir removed and the lower front and side panels removed. To remove the front panel, remove the two screws on top (fig 1-1), the two screws in the middle (fig 1-2), the two screws on the bottom (fig 1-3) and the one screw at the back (fig 1-4).

  • Page 14: Electrical Component Diagnosis And Replacement

    Electrical Component Diagnosis and Replacement N o t i c e : N o t i c e : N o t i c e : N o t i c e : N o t i c e : The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only.
  • Page 15 The heater band can be tested for resistance using a multi-meter set to 200 The heater band can be tested for resistance using a multi-meter set to 200 The heater band can be tested for resistance using a multi-meter set to 200 The heater band can be tested for resistance using a multi-meter set to 200 The heater band can be tested for resistance using a multi-meter set to 200 ¸...
  • Page 16 Wiring and Schematics Wiring and Schematics Wiring and Schematics Wiring and Schematics Wiring and Schematics Models: Everest Hot & Cold 5 - 3...

  • Page 17: Cold Thermostat Removal And Installation

    Cold Thermostat Removal and Installation Cold Thermostat Removal and Installation Cold Thermostat Removal and Installation Cold Thermostat Removal and Installation Cold Thermostat Removal and Installation 1. Turn off hot tank power switch (located near base plate at bottom)(fig. 1-1) and unplug the water cooler .
  • Page 18 7. Cut the small plastic tie strap (holding Cold Thermostat Sensor to Evaporator Insulation)(fig. 7-1). Figure 7-1 8. Pull the sensor tube out from the Evaporator Insulation to remove (fig. 8-1). Note: Note: Note: Note: Note: If required, install the Sensor tube cover onto the replacement Cold Thermostat (fig. 8-2). Figure 8-1 Figure 8-2 9.
  • Page 19 11. Reinstall the wires onto the Cold Thermostat (take care to ensure proper installation location) (Fig. 11-1 to fig. 11-3). Figure 11-1 Figure 11-2 Figure 11-3 12. Insert bottom bracket into slot on back panel and slide downwards into position (fig. 12-1). Figure 12-1 13.
  • Page 20 Cold Thermostat Adjustment Cold Thermostat Adjustment Cold Thermostat Adjustment Cold Thermostat Adjustment Cold Thermostat Adjustment Note: Note: the cold thermostat can be adjusted without removal of the side panel. Setting screw is Note: Note: Note: accessible approximately 9 inches (23 cm) up from the base of the cooler on the back right side (when viewed from the back of the cooler) Factory Setting: 6:00 Note:...
  • Page 21 Hot T Hot T ank Auto Cutout / Manual Reset Replacement ank Auto Cutout / Manual Reset Replacement Hot T Hot T Hot Tank Auto Cutout / Manual Reset Replacement ank Auto Cutout / Manual Reset Replacement ank Auto Cutout / Manual Reset Replacement Note: Note: Note:...
  • Page 22 Hot T Hot T Hot Tank Removal and Replacement ank Removal and Replacement ank Removal and Replacement ank Removal and Replacement Hot T Hot T ank Removal and Replacement Note: Note: Note: Note: Note: Begin with the unit unplugged, the water drained and the left side panel removed. Tip: Tip: Tip:...
  • Page 23 4. Pull the two wires that are connected to the heater band out through the silicone cover (fig 4-1). Figure 4-1 5. Remove the single screw that secures the hot tank in place (fig 5-1). Carefully slide the hot tank out from the bracket (fig 5-2).
  • Page 24 Hot T Hot T ank Heater Band Replacement ank Heater Band Replacement Hot T Hot Tank Heater Band Replacement Hot T ank Heater Band Replacement ank Heater Band Replacement Note: Note: Note: Note: Note: Begin with the hot tank assembly removed from the dispenser. 1.

  • Page 25: Compressor Relay / Overload Protector Replacement

    Compressor Relay / Overload Protector Replacement Compressor Relay / Overload Protector Replacement Compressor Relay / Overload Protector Replacement Compressor Relay / Overload Protector Replacement Compressor Relay / Overload Protector Replacement Note: Note: Note: Begin with the unit unplugged, the water drained and the left side panel removed. Note: Note: Tip:...

  • Page 26: Cleaning And Sanitization

    Cleaning and Sanitization Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 27 4. To drain the hot tank unscrew drain cap and remove red silicone plug at the rear of the cooler (fig. 4-1 and 4-2) and drain water into a pail or container (approx 0.5 gallon or 1.8 L) (fig. 4-3). Reinstall red silicone plug and drain cap.
  • Page 28 7. Remove baffle assembly from the reservoir (fig. 7-1). Empty remaining water from reservoir (fig. 7-2). Figure 7-1 Figure 7-2 8. Remove faucet assembly by pulling away from reservoir (fig.8-1). Figure 8-1 9. To remove the cold and hot faucet assemblies from the faucet outlet it is not required to remove the 2 screws.
  • Page 29 10. Remove the two silicon faucet seals from the inlet end (fig. 10-1) and unscrew the faucet cap by rotat- ing it counterclockwise to separate the top and bottom halves of the faucet assembly (fig. 10-2 and 10-3). Figure 10-1 Figure 10-2 Figure 10-3 11.
  • Page 30 13. Using the brush attachment, vacuum the condenser and all accessible areas to remove dirt, lint and debris (fig. 13-1 to 13-9) (the use of the crevasse tool attachment may also be used). Use a scrub brush to remove dirt and debris from the condenser (fig. 13-5). Use an air hose to remove debris from inac- cessible areas (do not exceed 100 PSI) (fig.
  • Page 31 14. Electrical Diagnosis. Reference Standard Current Test Procedure for the testing procedure for measur- ing amp draw of compressor and heating system. 15. Reassemble the side panels and lower front panel by following step 12 in reverse order (fig.15-1 to 15- Note: the side panels go on prior to the lower front panel.
  • Page 32 17. The upper reservoir support can be wiped clean (Fig 17-1). Using a bottle brush and the sanitizing so- lution from step 11, clean the hot tank inlet and outlet openings (Fig 17-2 to 17-3). Prior to rinsing the hot tank, position pail or container under drain assembly and using a sanitized funnel;...
  • Page 33 30 minutes to let the water cool and heat. Optimum water temperatures will be reached after several hours of operation. Figure 21-1 Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification. 6 - 8...

  • Page 34: Parts In Contact With Water

    Parts in Contact with Water for Everest Cooler MATERIAL SUPPLIER PART NO. PART DESCRIPTION MATERIAL TYPE F O R M U L A - D O C U M E N T C O N T R O L TION IN NUM- &...
  • Page 35 Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system. Hot Tank Venting Procedure – Everest Water Cooler The new specially designed Everest hot tank has a self-venting feature. For proper installation please follow the steps outlined below: 1.
  • Page 36 SECTION 8: Patented DryGuard Non-Spill C r y s t a l M o u n t a i n ’ s DryGuard is designed to protect against leaks caused by cracked or faulty bottles. It is the industry’s most effective and reliable.
  • Page 37 Everest POU Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply.
  • Page 38 4. Remove Drip Tray by pulling outwards from the body (Fig. 4-1). Using a Philips screwdriver, re- move the screw from the lower front panel (located behind Drip tray assembly location)(Fig. 4-2) Pull outwards on the lower front panel to disengage locking tabs from the front of the cooler (Fig. 4-3) Figure 4-1 Figure 4-2 Figure 4-3...
  • Page 39 7. Insert the inch blue tubing (Connected to POU Assembly) through the hole provided on the Up- per Support (Fig. 7-1) and then through the hole provided near the bottom of the back panel (Fig. 7-2) Figure 7-1 Figure 7-2 8.
  • Page 40 10. Gripping the top edge of the side panel, insert the screw support into the slot on the Front Panel (near Drip Tray area) (Fig. 10-1 to Fig. 10-2), and align the locking clip, bottom edge, upper clips, and slide downwards to lock into place (Fig 10-3 to Fig 10-6). Install the screw into the front/back screw supports to secure in place (Fig.
  • Page 41 Point of Use Kit for Everest Cooler With an Everest Crystal Mountain Point Of Use Kit, an Everest bottle cooler can be retrofitted to become a Point of Use dispenser as an alternative to bottled water. An air filter, incorporated into the top of the lid, protects the integrity of the water from airborne contaminants.

  • Page 42: Product Standards

    Performance and method for coolers (in Chinese Cold & Hot Drinking Water Coolers GB/T 22090-2008 method) Performance and method for coolers (in GKE method) Performance & Testing Standard for Everest Drinking GKE-III-TS-RTD-016 Water Coolers (our company standard) Noise testing method for coolers (sound power level)
  • Page 43 Winfield Commercial Building 6-8A Prat Avenue, Tsimshatsui Kowloon, Hong Kong Tel: (852) 2368 1989 Fax:(852) 3017 6727 E-mail: cmasia@crystalcoolers.com Website: www.crystalcoolers.com Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification. EverestBSM REV0619...

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