Crystal Mountain K2 Service Manual
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Crystal Mountain K2 Service Manual

Crystal Mountain K2 Service Manual

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Service Manual (220-240VAC)
K2 Water Cooler

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Summary of Contents for Crystal Mountain K2

  • Page 1 Service Manual (220-240VAC) K2 Water Cooler...

  • Page 2: Table Of Contents

    Table of Contents SECTION1:Product Specification .........................1-1 SECTION2:Parts Listing and Exploded Views....................2-1 K2 Parts Listing ............................. 2-1 Exploded Views .............................2-2 Product Dimensions ..........................2-4 Description of Product Model Number ......................2-5 SECTION3: CrystalFlo Replacement......................3-1 SECTION4: Cabinet-Panel Removal and Installation..................4-1 Install Cooler Base ..........................

  • Page 3: Section1:Product Specification

    Product Specification The K2 was specifically developed by Crystal Mountain to meet customers' needs for a modern and stylish watercooler with a water reservoir system that could be recycled, having been easily removed, and replaced with a new one. All done very easily, hygienically and cost-effectively.
  • Page 4 220V K2 Bottled Water Cooler Parts Listing MODEL--K2FM2KHK2CC DESCRIPTION DESCRIPTION PART CODE PART CODE TOP COVER CLIP PLC-C141020 PCB BOX PLC-C141007 FAUCET LOCK SPRING FAS-C100007 TIMER SWITCH PCB ELE-C100286 TOP COVER PLC-C141019 PUMP MOTOR ELE-C100276 HINGE PIN, TOP COVER FAS-C100091...
  • Page 5 MODEL: K2FM2KHK2CC K2 BOTTLED WATER COOLER (MAIN) B. MAIN PCB AND INNER PANEL ASSEMBLY B3 B4 B5 B6 B7 B8...
  • Page 6 MODEL: K2FM2KHK2C (CrystalFlo ASSEMBLY, TAP ASSEMBLY , HOT TANK ASSEMBLY, REFRIGERATION SYSTEM ) D6 D7...
  • Page 7 342mm/13.45” 359mm/14.13” 347mm/13.68” Front Side Back 2 - 4...

  • Page 8: Description Of Product Model Number

    Temp. Option Insert Color Voltage Optional M- Manifold C – with Cup Dispenser K2– K2 K – Black H – Hot & Cold K – Black 1 – 220~240V F – CrystalFlo Water Cartridge You can find your serial and model number at the back of your cooler.
  • Page 9 Replacement of CrystalFlo™ Water Cartridge A flashing yellow light above the faucet levers will alert you to when the CrystalFlo™ Water Cartridge should be replaced. The system has been pre-set to provide indication after a period of 12 months of use. User may operate the cooler as normal until the bottle has been emptied. It is also advised to replace the CrystalFlo™...
  • Page 10 7. Install replacement bottle (Figure 3-9). Note: To prevent water leaks, a NON-SPILL Bottle Cap MUST be installed on the bottle. Figure 3-9 8. Prime water system (See K2 Quick Start guide “Prime Water System” for instructions if needed). 3 - 2...

  • Page 11: Section4: Cabinet-Panel Removal And Installation

    SECTION 4: Cabinet Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 12: Lower Front Panel Removal & Installation

    SECTION 4: Cabinet Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 13: Side Panel Removal

    SECTION 4: Cabinet Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 14 Open the Top Cover by pressing the cover lock (Figure 4-3-4), and lifting the front of the Top Cover upwards (rotate upwards to rear of the cooler) (Figure 4-3-5). Figure 4-3-4 Figure 4-3-5 Grip the top edge of the side panel and lift slightly (approximately inch) and pull out- wards from cooler to remove (Figure 4-3-6 to Figure 4-3-7).

  • Page 15: Side Panel Installation

    SECTION 4: Cabinet Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 16: Main Front Panel Removal & Installation

    SECTION 4: Cabinet Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 17 With all the screws removed, remove the protective cover from the PCB (Figure 4-5-10 ), and disconnect the cold sensor terminal from the PCB (Figure 4-5-11). pull the front panel near the base plate forward to remove (Figure 4-5-12 and Figure 4-5- 13).

  • Page 18: Section5: Electrical Component Diagnosis And Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Wiring Diagram Models: K2 Hot & Cold 5 - 1...

  • Page 19: Cold Sensor Removal And Installation

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 20 5. Remove the protective cover from the PCB, and disconnect the cold sensor terminal from the PCB. (Figure 5-2-5 and Figure 5-2-6). Figure 5-2-5 Figure 5-2-6 6. If required, cut the ties holding the wires together, taking care not to damage any of the wires (Figure 5-2-7).
  • Page 21 9. Connect the terminal for the cold sensor to the PCB (take care to ensure proper installation location) (Figure 5-2-11). Figure 5-2-11 10 . Reinstall PCB Cover over PCB, taking care not to pinch any wires (Figure 5-2-12). Figure 5-2-12 11.

  • Page 22: Water Temperature Adjustment

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 23: Hot Sensor Removal And Installation

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 24 5. If required, cut the ties holding the wires together, taking care not to damage any of the wires (Figure 5-4-7). Figure 5-4-7 6. Remove the 2 screws from the sensor bracket on the hot tank (Figure 5-4-8 and Figure 5-4-9). Figure 5-4-8 Figure 5-4-9 7.
  • Page 25 10. Install wire ties to hold wiring in position (Figure 5-4-15). Figure 5-4-15 11. Reinstall Side panels and CrystalFlo™ (Figure 5-4-16 )(see side panel SECTION 4). Figure 5-4-16 5 - 8...

  • Page 26: Hot Tank Limiter Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 27 Reconnect the wires onto the Limiter (figure 5-5-12 to 5-5-14). Note: Both parts can be changed in the same manner. If replacing the Limiter, ensure the reset button has been pushed in prior to left panel installation. Figure 5-5-12 Figure 5-5-13 Figure 5-5-14 5 - 10...

  • Page 28: Hot Tank Removal And Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 29 Remove the two screws on the hot tank drain assembly at the back of dispenser (Figure 5-6- 10 and Figure 5-6-11). Figure 5-6-10 Figure 5-6-11 Remove and identify the 2 wires from the limiter and heater (Figure 5-6-12 to 5-6-14). Figure 5-6-12 Figure 5-6-13 Figure 5-6-14...
  • Page 30 6. Remove the two screws from the Hot Sensor Bracket (Figure 5-6-18 and Figure 5-6-20 ). Figure 5-6-18 Figure 5-6-19 Figure 5-6-20 7. Disconnect the 2 wires from the Heater Band (Figure 5-6-21 to Figure 5-6-24) Figure 5-6-21 Figure 5-6-22 Figure 5-6-23 Figure 5-6-24 8.

  • Page 31: Hot Tank Heater Band Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 32: Compressor Relay / Overload Protector Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 33 4. Reinstall the cover and secure with the metal clip (Figure 5-8-11). Note: use caution not to damage wires. Figure 5-8-11 5 - 16...

  • Page 34: Section8: Crystalflo Water Cartridge

    The CrystalFlo™ Water Cartridge - Design allows for quick and easy sanitization of the cold water system. The unique patent pending CrystalFlo™ Water Cartridge guarantees 100% sanitization in minutes for Crystal Mountain K2 Bottled Water Dispenser... Simple & Quick: In less than 45 seconds all cold water contact points are exchanged...
  • Page 35 Room 610, Winfield Commercial Building 6-8a Prat Avenue, Tsimshatsui Kowloon, Hong Kong Tel: (852) 2368 1989 Fax: (852) 3017 6727 E-mail: cmasia@crystalcoolers.com Website: www.crystalcoolers.com Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification. K2SM REV0316...

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