Crystal Mountain Everest Elite Service Manual
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Crystal Mountain Everest Elite Service Manual

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Service Manual (100-115VAC)
EVEREST ELITE

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Summary of Contents for Crystal Mountain Everest Elite

  • Page 1 Service Manual (100-115VAC) EVEREST ELITE...

  • Page 2: Table Of Contents

    Table of Contents SECTION1:Product Specification ......................... 1-1 SECTION2:Parts Listing and Exploded Views....................2-1 Everest Elite Series Parts Listing ......................2-1 Exploded Views ............................. 2-2 Product Dimensions ..........................2-6 Description of Product Model Number ...................... 2-8 SECTION3: Reservoir Removal........................3-1 SECTION4: Cabinet-Panel Removal and Installation..................

  • Page 3: Section1:Product Specification

    Product Specification EVEREST ELITE Inspired by the award winning Everest model, Crystal Mountain introduces the stunning Everest Elite. Innovative design features in- clude; removable side panels, the DryGuard non-spill system and raised faucet handles. It’s sleek design and upscale look is perfect for either home or office environments.

  • Page 4: Everest Elite Series Parts Listing

    Everest Elite Series Parts Listing Model: ESE-D2KHK1CC/ESE-D2KHK1NC 83C CERAMIC AUTO RESET,SEALED-TB 2 - 1...
  • Page 5 MODEL -- ESED2KHK1NC EVEREST ELITE BOTTLED WATER COOLER (WITHOUT CUP) Note: 1. Parts may not appear exactly as shown. 2. Parts shown may not be present on all models. 2 - 2...
  • Page 6 K Cup Dispenser MODEL -- ESED2KHK1CC EVEREST ELITE BOTTLED WATER COOLER (WITH CUP) 2 - 3...
  • Page 7 MODEL -- EVEREST ELITE SERIES (HOT TANK ASSMBLY, RESERVIOR ASSEMBLY, FAUCET ASSEMBLY and DryGuard ASSEMBLY ) B Hot Tank Assembly M Faucet Assembly Note: 1. Parts may not appear exactly as shown. 2. Parts shown may not be present on all models.
  • Page 8 A Refrigeration System MODEL -- EVEREST ELITE SERIES Note: 1. Parts may not appear exactly as shown. 2. Parts shown may not be present on all models. 2 - 5...

  • Page 9: Product Dimensions

    Product Dimensions Everest Elite Cooler with Cup Dispenser inches 11.0 inches 12.9 12.5 inches inches Front Side...
  • Page 10 Everest Elite Cooler without Cup Dispenser 11.0 inches inches 12.5 12.1 inches inches Front Side...

  • Page 11: Description Of Product Model Number

    Optional C – Cup – DryGuard K – Black K – Black ES – Everest Elite H – Hot & Cold 1 – 110~115V N – No Cup E – Plastic Reservoir You can find your serial and model number at the back of your cooler.

  • Page 12: Section3: Reservoir Removal

    SECTION 3: Reservoir Removal Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 13 4. To remove faucet handles (using thumb and forefinger), reach inside top front of cooler and squeeze pivot clamp to release faucet handles (fig. 4-1 and 4-2) and remove faucet handles (fig. 4-3 and 4-4). Figure 4-1 Figure 4-2 Figure 4-3 Figure 4-4 5.

  • Page 14: Section4: Cabinet-Panel Removal And Installation

    SECTION 4: Cabinet - Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 15: Side Panel Removal

    SECTION 4: Cabinet - Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 16 Remove the 2 side panel installation screws from the back of the cooler (located mid way up the back panel) (fig. 5-1). Figure 5-1 Open the Top Cover by pressing the cover lock(fig. 6-1), and lifting the front of the Top Cover upwards (rotate upwards to rear of the cooler)(fig.

  • Page 17: Side Panel Installation

    SECTION 4: Cabinet - Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 18: Main Front Panel Removal & Installation

    SECTION 4: Cabinet - Panel Removal and Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 19: Section5: Electrical Component Diagnosis And Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 20 The heater band can be tested for resistance using a multi-meter set to 200 ¸ 4. Touch the two terminals on heater band with the sensor probes (fig 4-1). The proper resistance is within a range of 28 to 32.2 ¸...
  • Page 21 Models: Everest Elite Hot & Cold (110V)

  • Page 22: Cold Thermostat Removal And Installation

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 23 Cut the small plastic tie strap (holding Cold Thermostat Sensor to Evaporator Insulation)(fig. 7-1). Figure 7-1 Pull the sensor tube out from the Evaporator Insulation to remove (fig. 8-1). Note: If required, install the Sensor tube cover onto the replacement Cold Thermostat (fig. 8-2). Figure 8-1 Figure 8-2 9.
  • Page 24 11. Reinstall the wires onto the Cold Thermostat (take care to ensure proper installation loca- tion)(Fig. 11-1 to fig. 11-3). Figure 11-1 Figure 11-2 Figure 11-3 12. Insert bottom bracket into slot on back panel and slide downwards into position (fig. 12-1). Figure 12-1 13.

  • Page 25: Cold Thermostat Adjustment

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 26: Hot Tank Auto Cutout / Manual Reset Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 27: Hot Tank Removal And Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 28 4. Pull the two wires that are connected to the heater band out through the silicone cover (fig 4-1). Figure 4-1 5. Remove the single screw that secures the hot tank in place (fig 5-1). Carefully slide the hot tank out from the bracket (fig 5-2).

  • Page 29: Hot Tank Heater Band Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 30: Compressor Relay / Overload Protector Replacement

    SECTION 5: Electrical Component Diagnosis and Replacement Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

  • Page 31: Section6:Cleaning And Sanitization

    SECTION 6: Cleaning and Sanitization Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply. Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
  • Page 32 4. To drain the hot tank unscrew drain cap and remove red silicone plug at the rear of the cooler (fig. 4-1 and 4-2) and drain water into a pail or container (approx 0.5 gallon or 1.8 L) (fig. 4-3). Reinstall red silicone plug and drain cap.
  • Page 33 7. Remove baffle assembly from the reservoir (fig. 7-1). Empty remaining water from reservoir (fig. 7-2). Figure 7-1 Figure 7-2 8. Remove faucet assembly by pulling away from reservoir (fig.8-1). Figure 8-1 9. To remove the cold and hot faucet assemblies from the faucet outlet it is not required to remove the 2 screws.
  • Page 34 10. Remove the two silicon faucet seals from the inlet end (fig. 10-1) and unscrew the faucet cap by rotat- ing it counterclockwise to separate the top and bottom halves of the faucet assembly (fig. 10-2 and 10-3). Figure 10-1 Figure 10-2 Figure 10-3 11.
  • Page 35 13. Using the brush attachment, vacuum the condenser and all accessible areas to remove dirt, lint and debris (fig. 13-1 to 13-9) (the use of the crevasse tool attachment may also be used). Use a scrub brush to remove dirt and debris from the condenser (fig. 13-5). Use an air hose to remove debris from inac- cessible areas (do not exceed 100 PSI) (fig.
  • Page 36 14. Electrical Diagnosis. Refer to Section 5 of the Service Manual; Electrical Component Diagnosis and Re- placement. 15. Reassemble the side panels and lower front panel by following step 12 in reverse order (fig.15-1 to 15-7). Note: the side panels go on prior to the lower front panel. Figure15-1 Figure 15-2 Figure 15-3...
  • Page 37 17. The upper reservoir support can be wiped clean (Fig 17-1). Using a bottle brush and the sanitizing solution from step 11, clean the hot tank inlet and outlet openings (Fig 17-2 to 17-3). Prior to rinsing the hot tank, position pail or container under drain assembly and using a sanitized funnel; thoroughly rinse the hot tank (fig.
  • Page 38 30 minutes to let the water cool and heat. Optimum water temperatures will be reached after several hours of operation. Figure 21-1 Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification. 6 - 8...

  • Page 39: Parts In Contact With Water

    Parts in Contact with Water for Everest Elite Water Cooler MATERIAL SUPPLIER PART NO. PART DESCRIPTION MATERIAL TYPE FORMULATION DOCUMENT CONTROL CODE & PIGMENT IN NUMBER BAYER MATERIAL- PLC-C000088 CRYSTAL CONE PIN 21 CFR 177.1580 “POLY- M A K R O L O N CARBONATE RESINS”.

  • Page 40: Section7:Hot Tank Venting Procedure

    Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system. The new specially designed Everest Elite hot tank has a self-venting feature. For proper installation please fol- low the steps outlined below: 1.

  • Page 41: Section 8: Patented Dryguard Non-Spill

    SECTION 8: Patented DryGuard Non-Spill C r y s t a l M o u n t a i n ’ s DryGuard is designed to protect against leaks caused by cracked or faulty bottles. It is the industry’s most effective and reliable.

  • Page 42: Section9: Everest Elite Pou Installation

    SECTION 9: Everest Elite POU Installation Notice: The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler Service Technician only. Never attempt to service or repair a water cooler while it is plugged into any power supply.
  • Page 43 4. Remove Drip Tray by pulling outwards from the body (Fig. 4-1). Using a Philips screwdriver, re- move the screw from the lower front panel (located behind Drip tray assembly location)(Fig. 4-2) Pull outwards on the lower front panel to disengage locking tabs from the front of the cooler (Fig. 4-3) Figure 4-1 Figure 4-2...
  • Page 44 7. Insert the inch blue tubing (Connected to POU Assembly) through the hole provided on the Upper Support (Fig. 7-1) and then through the hole provided near the bottom of the back panel (Fig. 7-2) Figure 7-1 Figure 7-2 8. Install the POU assembly on the reservoir, ensuring that it is correctly fitted (POU assembly marked with the word FRONT) (Fig.
  • Page 45 10. Gripping the top edge of the side panel, insert the screw support into the slot on the Front Panel (near Drip Tray area) (Fig. 10-1 to Fig. 10-2), and align the locking clip, bottom edge, upper clips, and slide downwards to lock into place (Fig 10-3 to Fig 10-6). Install the screw into the front/back screw supports to secure in place (Fig.

  • Page 46: Section10: Product Standards

    SECTION 10: Product Standards Item Title Standard No. Content Self-Contained,Mechanically-Refrigerated Drinking Water Performance standard ARI 1010 Coolers ANSI/ASHRAE Methods of Testing for Rating Drinking-Water Coolers with Methods of testing for coolers 18-2000 Self-contained Mechanical Refrigeration JIS C 9618-1992 Performance and method for coolers (in Japanese Drinking -Water Coolers Performance method)
  • Page 47 Room 610, Winfield Commercial Building 6-8a Prat Avenue, Tsimshatsui Kowloon, Hong Kong Tel: (852) 2368 1989 Fax: (852) 3017 6727 E-mail: cmasia@crystalcoolers.com Website: www.crystalcoolers.com Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification. ESESM 0912REV0613...

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