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Maintenance
Routine inspection and maintenance is nec-
essary to prolong outboard life. The following
chart provides guidelines for inspection and
maintenance to be performed by an autho-
rized Dealer, repair shop, or person of your
own choosing.
Description
Anodes (corrosion protection)
Covers
Electrical and ignition wires
Engine to transom mounting
hardware
Fasteners
Fuel and oil system
(4)
Fuel filter
Gearcase lubricant
(2)
Grease fittings
Muffler foam
Oil Filter
Power trim & tilt system
Propeller shaft splines
Service codes
(3)
Spark plugs
Starter pinion shaft
Steering system
Thermostat and pressure valve
Throttle and shift cables
Water pump
(1) Whichever comes first. Certain conditions
may require more frequent inspection and
maintenance.
(2) Annually in salt water applications – Refer to
Service on page 55.
(3) Emission-related component. Refer to Owner
Responsibility on page 52, Product
A.
HPF Pro Gearcase Lubricant in high performance or commercial applications
B.
Evinrude Biodegradable TNT Fluid
C.
Triple-Guard Grease
D.
Starter Bendix Lube ONLY, P/N 337016
54
Maintenance Schedule
Customer Inspections Every 100 Hours or Annually
Action
Check condition
Wash and wax, repair scratches
Inspect for wear or chafing
Inspect, re-torque
Inspect for loosened components
Inspect
Replace
Replace
Lubricate
Inspect, replace if necessary
Replace
Check fluid level
(2)
Inspect and lubricate
Access EMM, check for and resolve any codes
Replace
Inspect and lubricate
Inspect and lubricate
(3)
Inspect
Inspect
Replace
IMPORTANT: Outboards used in rental, com-
mercial, or other high hour applications re-
quire
more
maintenance. Adjust schedule for operating
and environmental conditions.
Dealer Maintenance Every 300 Hours or 3 Years
(1), (2)
(40–90 HP models)
(V4 & V6 models)
(3)
(electric start models)
(3)
Warranty Information on page 73 and, if
applicable, California Emission Control
Warranty Statement on page 80.
(4)Replace boat-mounted fuel filter annually.
Refer to Boat-Mounted Fuel Filters on
page 68.
frequent
inspections
Engine Care Product
A
C
B
D
C
and
(1)
(1)
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