Maintenance Schedule - Evinrude E-TEC 40RL 2008 Operator's Manual

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Routine inspection and maintenance is necessary to prolong outboard life. The following chart
provides guidelines for inspection and maintenance to be performed by an authorized Dealer.
IMPORTANT: Outboards used in rental, commercial, or other high hour applications require
more frequent inspections and maintenance. Adjust schedule for operating and environmental
conditions.
Description
Electrical and ignition wires, inspect for wear or chafing
Engine to transom mounting hardware, re-torque (40 ft. lbs.)
Fasteners, inspect any loosened components
Fuel and oil system components, inspect and repair leaks
Fuel filter, replace
Gearcase lubricant, replace
Grease fittings, lubricate
Muffler foam, inspect and replace if necessary
Propeller shaft splines, inspect and lubricate
Spark plugs, inspect and replace if necessary
Steering handle, inspect and lubricate
Thermostats, inspect
Throttle cable, inspect and re-tension
Water pump, inspect or replace if necessary
(1) Average recreational use. Commercial use, heavy use, or use in salt or polluted water requires more
frequent inspection and maintenance (annual checks are recommended).
(2) Emission-related component – Refer to Owner Responsibility on page 30, Product Warranty
Information on page 43 and, if applicable, California Emission Control Warranty Statement on
page 46
(3) Annually in salt water applications – Refer to Salt Water Lubrication Points on page 24
A. HPF XR Gearcase Lubricant
HPF Pro Gearcase Lubricant in high performance or commercial applications
B. Triple-Guard Grease

MAINTENANCE SCHEDULE

(3)
(2)
Engine
Product
(2)
(3)
(2)
Every 300
Care
Hours or
Three Years
A
B
B
B
(1)
31

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