Maintenance Schedule - Evinrude e-tec 2005 Manual

40 horsepower
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Routine maintenance is necessary for all mechanized products. Periodic maintenance contrib-
utes to the product's life span. The following maintenance chart provides guidelines for out-
board maintenance and inspection scheduled to be performed by an authorized Dealer. The
schedule should be adjusted according to operating conditions and use.
The recommended lubricants have been formulated to protect bearings, gears and engine
components. They must be used to avoid damage caused by improper lubrication.
Description
Electrical and ignition wires, inspect for wear or chafing
Engine to transom mounting hardware, re-torque (40 ft. lbs.)
Fasteners, inspect any loosened components
Fuel and oil system components, inspect and repair leaks
Fuel filter, replace
Gearcase lubricant, replace
Grease fittings, lubricate
Muffler foam, inspect and replace if necessary
Propeller shaft splines, inspect and lubricate
Spark plugs, inspect and replace if necessary
Steering handle, inspect and lubricate
Thermostats, inspect
Throttle cable, inspect and re-tension
Water pump, inspect or replace if necessary
(1) When used in normal recreational use. Common sense dictates when using an Evinrude E-TEC
outboard for commercial or other heavy use that you check these items more frequently (annual
checks are recommended).
(2) Emission-related component
(3) Annually in salt water applications – Refer to Salt Water Lubrication Points on page 23
A. Ultra-HPF gearcase lubricant
B. Triple Guard grease

MAINTENANCE SCHEDULE

(3)
(2)
Engine
Product
(2)
(3)
(2)
M
S
AINTENANCE
CHEDULE
Every 300
Care
Hours or
Three Years
A
B
B
(1)
29

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