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CALIFORNIA PROPOSITION 65 WARNING WARNING. This product can expose you to chemicals including gasoline engine exhaust, which is known to the State of California to cause cancer, and carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm.
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• Simplified Winterization Procedure • Digital Diagnostics • Low Oil Usage Durable and Reliable • Full Corrosion Protection • Evinrude E-TEC Lubrication System • Auto-Calibrated Linkage • Robust, Heavy-Duty Design • Posi-Lock Latches • Extra Capacity Water Pump • Iridium Spark Plugs •...
About This Guide This Operator’s Guide is an essential part of This Operator’s Guide uses the following sig- your Evinrude E-TEC G2 outboard. It con- nal words identifying important safety mes- tains pertinent information which, if followed, sages. will provide you with a thorough understand-...
Important Safety Messages This Operator’s Guide contains essential in- – Remember, gasoline fumes are flamma- formation to help prevent personal injury and ble and explosive. Always adhere to the damage to equipment. Safety messages ap- fueling procedure contained in this Oper- pear throughout this Guide in the applicable ator’s Guide and those given to you by section.
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– When replacement parts are required, – High performance boats have a high use Evinrude Genuine Parts or parts with power-to-weight ratio. If you are not ex- equivalent characteristics, including perienced in the operation of a high per- type, strength and material.
BRP offers technical literature specifically for your outboard. A service manual, or an extra Op- erator’s Guide can be purchased from your selling Dealer. For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www.evinrude.com.
Declaration of Conformity The EC Declaration of Conformity does not appear in this version of the Operator's Guide. Please refer to the printed version that was delivered with your vehicle.
Using Your Evinrude E-TEC Outboard Important On-Product Labels This outboard comes with hang tags and la- https://www.epa.gov/vehicle-and-engine-cer- bels containing important safety information tification/information-about-family-naming- about the operation of the outboard. Any per- conventions-vehicles-and-engines son who operates this outboard should read and understand this safety information.
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Important On-Product Labels Tiller Handle Decals WARNING 355620 • Attach engine cut-out switch tether cord to operator. Operator's Guide • Shift control must be in Neutral (N) to start motor. 355620 WARNING • Attach engine cut-out switch tether cord to operator. Operator's Guide •...
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Using Your Evinrude E-TEC Outboard Hang Tag All outboards are shipped with the following hang tag attached. Operator's Guide 355926 Remote Control Labels All remote controls have the following labels attached. WARNING Attach engine shut-off cord (Lanyard) to operator. Operator's...
Using Your Evinrude E-TEC Outboard Component Identification – Manual Tilt Models 008493 Item Description Item Description Air Inlet, Tilt Handle Trim Tab Engine Cover Latch Water Intake Screens Water Pump Indicator, Flushing Port Tilt / Run Lever Anti-Corrosion Anodes Rope Pull Start Handle...
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Component Identification – Manual Tilt Models Port 008494 Starboard 008495 Item Description Item Description Fuel Connector Oil Fill Cap Battery Cable Oil Tank (electric start models only) Air Silencer Spark Plugs Fuse EMM (Engine Management Module) Spare Fuse Rewind Starter / Flywheel Guard...
Using Your Evinrude E-TEC Outboard Component Identification – Power Tilt Models 006997 Item Description Item Description Air Inlet, Tilt Handle Trim Tab Engine Cover Latch Water Intake Screens Water Pump Indicator, Flushing Port Rope Pull Start Handle Anti-Corrosion Anodes...
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Component Identification – Power Tilt Models Port 006998 Starboard 006999 Item Description Item Description Tilt Support Lever Oil Fill Cap Fuel Connector Oil Tank Battery Cables Spark Plugs Air Silencer EMM (Engine Management Module) Spare Fuse Rewind Starter / Flywheel Guard Fuse...
EMM reprogrammed back to the original factory setting. Requirements Other Oils NOTICE If Evinrude brand oils are not available, you must use an oil that meets NMMA TC-W3 cer- When operating in conditions under 32°F tification standards. (0°C), Evinrude XD100 oil must be used.
• The outboard is new – Service technician Release the hook from its catch in the front must prime the oiling system using Evinrude and remove the engine cover to access the oil Diagnostic software;...
Biobutanol blended fuel (either isobutanol or signs of deterioration or leakage are n-butanol) may be used in all Evinrude out- found. Inspect the fuel system each time boards. Use of biobutanol blended fuel will you refuel, each time you remove the NOT void the warranty of Evinrude outboards.
2–Stroke Engine Oil and Fuel Fueling Procedure 5) Press down on tab to remove cap. WARNING Fuel is flammable and explosive under certain conditions. Follow these instruc- tions to ensure safety when handing fuel: • Always work in a well ventilated area. •...
Boat-mounted water-separating fuel filter as- • Evinrude Fuel System Cleaner semblies must meet the required fuel flow and Evinrude 2+4 Fuel Conditioner will help pre- filter specification. Refer to Boat-Mounted vent gum and varnish deposits from forming Fuel Filters on page 68.
Refer to the Pre-Ride Inspection on page 48. Serious injury or death can result from Complete the inspection before using your contact with a rotating propeller or mov- Evinrude E-TEC outboard. ing boat and outboard. NOTICE Propeller blades can be sharp and the...
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Using Your Evinrude E-TEC Outboard Connect the clip to the engine cut–off switch. Disconnecting the clip and tether cord will stop the engine and prevent the boat from be- coming a runaway if the driver moves beyond the range of the tether cord. If the tether cord is too long, it can be shortened by knotting or looping it.
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Operation on page 27. If the outboard is started with the throttle ad- vanced, the outboard will be in a safety mode. It will not respond to throttle until the throttle twist grip is returned to slowest speed posi- tion.
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Using Your Evinrude E-TEC Outboard Engine Stopping ON position.) Crank the engine no longer than 20 seconds. Twist the throttle grip to SLOWEST speed po- sition. Move shift lever to NEUTRAL. Press the engine cut–off switch until the out- board stops running. If equipped, close the vent screw on the fuel tank’s filler cap.
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Operation Shifting and Speed Control - Tiller Speed Control With the outboard running, twist throttle grip: Models • Clockwise to decrease speed; or NOTICE • Counterclockwise to increase speed Carefully check the function of all con- trol and engine systems before leaving the dock.
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Using Your Evinrude E-TEC Outboard Tiller Handle Adjustments of the switch to increase speed. Engine speed changes in 50 RPM increments. Tiller Handle Angle Tiller handle angle can be raised or lowered by turning the adjustment screw under the handle.
A combination engine cut–off switch and key Snap the tether cord to a secure place on the switch is a feature of Evinrude prewired re- operator’s clothing or life vest — not where it mote controls and all Evinrude control wiring kits.
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Using Your Evinrude E-TEC Outboard might tear away instead of activating the en- If the following directions are not suitable for gine cut–off switch. your boat’s control, see the Service Note on page 64. Move the remote control handle to NEU- TRAL.
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Operation Engine Starting After Engine Starts Check the water pump indicator. A steady Turn the key switch fully clockwise to the stream of water indicates the water pump is START position. working. If a steady stream of water from the water pump indicator is not visible, stop the NOTICE engine.
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Using Your Evinrude E-TEC Outboard Disconnecting the Fuel Hose Disconnect the fuel hose from the fuel con- nector. WARNING A small amount of fuel may be released when the fuel connector is disconnected. Always wipe off any fuel spillage. 1. Fuel connector 007004 If equipped, close vent screw on fuel tank cap.
IMPORTANT: When selecting the remote control system for your boat, specify Evinrude com- ponents. Evinrude controls deliver the cable stroke your outboard needs for positive shift and throttle control, and they incorporate such safety and convenience features as: •...
Using Your Evinrude E-TEC Outboard Shifting Binnacle Mount Controls Move the control handle with a firm, quick mo- NOTICE tion, forward or aft until it engages the forward or reverse gear detent. When shifting from FORWARD REVERSE or from REVERSE to FOR-...
Tilting and Trim Manual Tilt Models The tilt support bracket will automatically en- gage. IMPORTANT: Use the tilt grip to tilt your out- board. Do not use the tiller handle as a lever. Tilt UP WARNING Leave tilt/run lever in the TILT position while outboard is tilted.
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Using Your Evinrude E-TEC Outboard Trim Angle Adjustment WARNING Boat stability and steering torque can vary due to changing water conditions. If any adverse conditions occur, reduce throttle and/or adjust tilt angle to maintain control. If you experience boat instability and/or high steering torque, see the Service Note on page 64.
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Tilting and Trim Tilt Pin Engaging Shallow Water Drive To adjust the trim angle: Slow the engine and shift to NEUTRAL before engaging or disengaging shallow-water drive. Place the outboard in full TILT position. Refer Move tilt/run lever to TILT position. to Tilt UP on page 35.
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Using Your Evinrude E-TEC Outboard Power Trim and Tilt Models WARNING Any malfunction of the power trim and tilt unit could result in loss of shock absorber protection if an underwater obstruction is hit. Malfunction can also result in loss of reverse thrust capability.
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Tilting and Trim Trim Angle Adjustment Shallow Water Drive Use the trim/tilt switch to adjust the outboard NOTICE position in the tilt range or trim range. When operating a tilted outboard, do not Run the boat in the water to determine the run above idle speed.
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Using Your Evinrude E-TEC Outboard Tilt Support Lever Manual Release Valve If you intend to leave the outboard tilted for a WARNING period of time, engage the tilt support lever: 1) Tilt the outboard UP using the trailering tilt Keep everyone clear of a tilted outboard switch.
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Tilting and Trim Impact Damage Protection Your outboard has a shock absorption system designed to help withstand damage from im- pact with underwater objects at low to moder- ate speeds. High speed impacts with rigid underwater objects like pilings or boulders can be beyond the capability of the absorption system.
Using Your Evinrude E-TEC Outboard Engine Monitoring Engine Monitoring System LOW OIL Evinrude outboards equipped with remote WARNING controls use the SystemCheck engine moni- toring system. Do not run the engine in a low oil condi- tion for a long period of time. If run in excess of 4 hours, the engine will shut down and will not restart.
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Engine Monitoring NO OIL page 19. The NO OIL warning indicates there is an oil WARNING delivery problem. The EMM will initiate the fol- lowing failsafe actions: The engine cover and flywheel guard are • activate the LED 4 indicator machinery guards.
Salt Water When operating in conditions under 32°F Anode protection for the outboard has been (0°C), Evinrude XD100 oil, must be used. provided for use in salt or brackish water. During operation in freezing weather, keep Upon removal from salt water, leave outboard the gearcase submerged at all times.
Using Your Evinrude E-TEC Outboard Weedy Water Weeds block water intakes and may cause your outboard to overheat. Weeds on the pro- peller create vibration and reduce boat speed. When operating in weedy water, run at slow speeds and in REVERSE frequently to clear weeds from the propeller and water intakes.
Transporting the Outboard WARNING If engine is equipped with a quick-dis- connect fuel hose, you MUST disconnect the fuel hose from the engine and the fuel tank to prevent fuel leaks: • Whenever the engine is NOT being used • Whenever the engine is being trailered •...
Pre-Ride Inspection WARNING Always perform a pre-ride inspection before operating the boat. Check the proper operation of critical controls, safety features and mechanical components. Correct any problems BEFORE leaving the dock. Make sure all safety equipment required by local law is onboard. WARNING The engine(s) should be OFF and the tether cord must always be removed from the engine cut-off switch before verifying any of the following.
Aquatic Invasive Species (AIS) Clean, Drain & Dry – Aquatic Invasive Species (AIS) are non-na- tive plant or animal species that threaten the Everything, Every Time! diversity or abundance of the native species. They also threaten the natural ecology of the Before you leave a waterway, follow the pro- body of water they infest.
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Using Your Evinrude E-TEC Outboard AIS Inspection Checklist Use the following checklist as a guide when inspecting for AIS. Inspection Items Inspect hull. Inspect floor. Inspect live well. Inspect transom well. Boat Inspect water inlet & outlet fittings. Inspect anchors and lines.
Evinrude dealers. Although an authorized Evinrude dealer has the in-depth tech- nical knowledge and tools to service Evinrude outboard engines, the emission-related warran- ty is not conditioned on the use of an authorized Evinrude dealer or any other establishment with which BRP has a commercial relationship.
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EPA Emission Regulations All new 1999 and more recent Evinrude outboards manufactured by BRP are certified to the EPA as conforming to the requirements of the regulations for the control of air pollution from new watercraft marine spark ignition engines. This certification is contingent on certain adjust- ments being set to factory standards.
(2) Annually in salt water applications – Refer to page 68. Service on page 55. (3) Emission-related component. Refer to Owner Responsibility on page 52, Product HPF Pro Gearcase Lubricant in high performance or commercial applications Evinrude Biodegradable TNT Fluid Triple-Guard Grease Starter Bendix Lube ONLY, P/N 337016...
Service Anti-Corrosion Anodes Flush the outboard with fresh water following use in brackish, salt or polluted water to mini- mize the accumulation of scale and silt depos- NOTICE its in cooling system passages. The outboard NEVER paint the anode, its fasteners, or can be flushed on the trailer or at dockside.
For maximum performance, keep the boat’s vertical position long enough to completely running surface clean by rinsing it with fresh drain the powerhead. water and wiping it dry. Apply Evinrude anti- corrosion spray to any surface subject to cor- rosion, but avoid the anti-corrosion anode(s).
Service Outboard External Finish NOTICE NOTICE Replacement spark plugs MUST be indexed correctly. Incorrect spark plug When trailering your outboard, DO NOT maintenance can lead to engine damage. cover the engine with canvas—it will dull the finish of the outboard’s engine cov- Marine Engine Duty Cycles ers.
Oil System on page 19. octane and fuel system deposits. Use Evinrude 2+4 Fuel Conditioner to prevent Short-Term Storage gum and varnish deposits from forming in fuel system components. Refer to Operation on If you must tilt the outboard to remove it from page 23.
Storage Long-Term Storage Remote Control Outboards 1) For side mount controls, fully lift the fast (Winterization) idle lever. Start the outboard. Outboard runs at slow idle speed. WARNING Outboard must be in NEUTRAL before performing winterization. Starting out- board in gear can cause personal injury. If winterizing on a trailer, the propeller must be removed before performing pro- cedure.
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Maintenance Tiller Control Outboards Outboard continues to run at slow idle speed. 1) Fully advance throttle grip. Start the out- board. Outboard runs at slow idle speed. 006458 3) After outboard runs for another 15 sec- Tiller Control – Typical 007036 onds: 007037...
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Storage Remote Control Outboards with Foot Winterization is complete when outboard Throttle shuts itself off. 1) Fully advance the foot throttle. Start the • If the outboard DOES NOT shut itself outboard. Outboard runs at slow idle off, you may not have allowed enough run- speed.
Maintenance Pre-Season Check Following Engine Starting / Stopping - Tiller Models on page 23 or Engine Starting / Remove your outboard from storage and pre- Stopping - Remote Control Models on page pare it for a season of reliable service by per- 29, start the outboard.
Troubleshooting SYMPTOM POSSIBLE CAUSE S.A.F.E. protection mode activated with a continuous indicator — The EMM has identified an overheating condition. • Check the water pump indicator for a steady stream of water. Shut OFF the engine. • Clear the water intake screens of any debris. If the overheat condition still exists, the engine will operate in “get home”...
7) Restart the engine and run at idle. Service Note IF cleaning the screens and indicator does Seek service from an authorized Evinrude not restore the water pump indicator’s steady dealer, repair shop, or person of your own discharge, the engine will operate only in choosing for maintenance, repair, or replace- S.A.F.E.
Product Information Installation Determine transom height by measuring from WARNING the top edge of the transom, along the center- line. Your outboard must not exceed the max- imum horsepower indicated on the boat’s capacity plate. Such overpower- ing can cause loss of control. Contact your Dealer or the boat’s manufacturer if your boat lacks a capacity plate.
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15 H O models 1. Large washers 18961 2. Bolts WARNING When replacing bolts, screws, or other fasteners, use Evinrude parts or parts of 25 / 30 DR & DRL Models 007040 equivalent strength and material. 1. Drilled transom holes...
Product Information Boat-Mounted Fuel Filters Ask your Dealer about your outboard’s re- quirements before installing longer battery ca- Boat-mounted fuel filters and water-separat- bles or a battery switch. ing fuel filter assemblies must meet the follow- ing requirements: Installation • Fuel flow – 0.4 in. Hg maximum pressure drop at 20 gph (76 l/hr) flow.
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Installation Battery Terminal Adapter Kit, P/N 385407 — Tighten all connections securely and coat the install the main cable on the adapter with a installation with Triple-Guard grease. star washer below it. Install wires from acces- sories on the threaded portion of the post. DR5104 Service 1.
Product Information Propeller Slide spacer onto the shaft and engage the propeller shaft splines. Propeller Selection To select the correct propeller for your boating application, your boat and outboard MUST be water tested. See your Dealer for assistance. IMPORTANT: The correct propeller for your boat, under normal load conditions, will allow the engine to run near the midpoint of the RPM operating range at full throttle.
Adjustments Trim Tab Friction Throttle Friction — Adjust until a slight WARNING drag is felt when accelerating or decelerating only. DO NOT overtighten. Improper trim tab adjustment can cause difficult steering. A propeller will generate steering torque when the propeller shaft is not running parallel to the water’s surface.
(3) Use a 800 CCA (1000 MCA) battery when operating in temperatures below 32°F (0°C). (4) Use Evinrude HPF Pro Gearcase Lubricant for high performance outboards and commercial applications. Evinrude HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and...
All genuine Evinrude® parts and accessories, including but not limited to propellers, gauges, oil tanks, re- mote controls, wiring and key switches installed by an authorized OE Distributor/Dealer at the time of de- livery of the Product bear the standard BRP limited warranty for Evinrude®...
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3. For emission-related components; please also refer to the US EPA EMISSION-RELATED WAR- RANTY contained herein. 4. For Evinrude outboard engines produced by BRP for sale in the State of California that are originally sold to a resident or subsequently warranty registered to a resident in the State of California, please also refer to the applicable California Emissions Control Warranty Statement contained herein See your Dealer or your BRP Extended Service Terms (B.E.S.T.) contract for terms and conditions.
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The Product must be purchased as new and unused by its first owner from an OE Distributor/Dealer au- thorized to distribute Evinrude products in the country in which the sale occurred; - The BRP specified pre-delivery inspection process must be completed, documented and signed by the purchaser and Distributor/Dealer;...
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7. What BRP Will Do To the extent permitted by law, BRP's obligations under this limited warranty are limited to, at its sole dis- cretion, repairing or replacing parts of Product found to be defective in material or workmanship, in the reasonable judgment of BRP.
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Product Warranty Information Additional Terms and Conditions for France Only The following terms and conditions are applicable to products sold in France only: The seller shall deliver goods that are complying with the contract and shall be responsible for defects existing upon delivery.
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For all emission-related warranty claims, BRP is limiting the diagnosis and repair of emission-related parts to the authorized Evinrude dealers, unless for emergency repairs as required by item 2 of the following list. As a certifying manufacturer, BRP will not deny emission-related warranty claims based on any of the fol- lowing: Maintenance or other service BRP or BRP's authorized facilities performed.
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Product Warranty Information Components Covered The emission-related warranty covers all components whose failure would increase an engine's emis- sions of any regulated pollutant, including the following listed components: For exhaust emissions, emission-related components include any engine parts related to the following systems: –...
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California Emission Control Warranty Statement Your Evinrude E-TEC G2 outboard has a special environmental label required by the California Air Re- sources Board. The label has one, two, three, or four stars. A hangtag, provided with your outboard, de- scribes the meaning of the star rating system.
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Select emission control parts of your Evinrude E-TEC G2 outboard are warranted from the date of pur- chase by the first retail consumer or the date the product is first put to use, whichever occurs first, for a period of: 4 years, or for 250 hours of use, whichever occurs first.
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For any questions regarding your warranty rights and responsibilities or for the name and location of the nearest authorized BRP dealer, contact: BRP US Inc. / Marine Propulsion Systems, After Sales Support, P.O Box 597, Sturtevant, WI 53177, 1-844-345-4277 or visit www.evinrude.com.
Readiness Test The Operator’s Readiness Test..1. Did you read this Guide from front cover to rear cover? 2. Are you ready to take responsibility for the safe operation of your boat and outboard? 3. Do you understand all the safety precautions and instructions contained in this Guide? 4.
No dealer-scheduled maintenance for three years or 300 hours of normal recreational use? Really? • Yes! BRP knows you want to spend your time out on the water, not servicing your Evinrude E-TEC outboard. There are no valves to adjust, belts to service, chains to replace, or oil to change.
Change of Address / Change of Ownership If your address has changed or if there has been a change of ownership, be sure to fill out and mail the form provided on this page. This notification is necessary for your own safety even after expiration of the original warranty, since BRP will be in a position to contact you if correction to your outboard is required.
Confirmation of Receipt Your Dealer Name: Address: Upon delivery of your new Evinrude outboard, complete and sign the form below. Your Dealer will take receipt of the form for their records. Receipt Name: Address: Owner of Model No: Serial No:...
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