Precision Digital Corporation PD6600 Series Instruction Manual

Precision Digital Corporation PD6600 Series Instruction Manual

Loop-powered process meters
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PD6600 Series Loop-Powered Process Meters
Instruction Manual
1/8 DIN Loop-Powered Process Meters with NEMA 4X, IP65 Front
4-20 mA Input Displayed with ±0.02% FS Accuracy
1.5 Volt Drop (4.5 Volt Drop with Backlight)
0.7" (17.8 mm) 5 Alphanumeric Characters Top Display
0.4" (10.2 mm) 8 Alphanumeric Characters Bottom Display
20-Segment Bargraph with Numeric Percent Indication, Optional
Shallow Depth Case Extends Only 3.6" (91 mm) Behind Panel
(2) Open Collector Outputs Standard; Assigned to Pulse, Alarm, Timer, or Stopwatch
(2) Optional Loop-Powered Solid State Relays; Assigned to Alarm, Control, Timer, or Stopwatch
Stopwatch & Timer Functions to Drive Relays & Open Collectors
Optional Isolated 4-20 mA Analog Output
Relay Pump Alternation Based on Level and Runtime
Display Relay Runtime & Cycle Count via Relay Info Menu
Round Horizontal Tank Function; Just Enter Diameter & Length
32-Point Linearization, Square Root Extraction and Programmable Exponent Function
Free PC-Based MeterView XL USB Programming Software
®
HART
Protocol Transparent
Loop-Powered Backlight with Red Backlight for Alarm Conditions
Safe Area Operating Temperature Range: -40 to 167°F (-40 to 75°C)
Conformal Coated PCBs for Dust & Humidity Protection
Password Protection
UL & C-UL 61010 Listed for Electrical Safety
UL & C-UL Listed as Intrinsically Safe and Nonincendive
ATEX and IECEx Certified as Intrinsically Safe
Wide Assortment of NEMA 4X Enclosures for up to Ten Meters
Light / Horn & Reset Button Accessory
Control Station Accessory for Remote Operation of Digital Input
3-Year Warranty
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
IECEx
All Models
PD6606 & PD6608 Only

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Summary of Contents for Precision Digital Corporation PD6600 Series

  • Page 1 PD6600 Series Loop-Powered Process Meters Instruction Manual IECEx All Models PD6606 & PD6608 Only • 1/8 DIN Loop-Powered Process Meters with NEMA 4X, IP65 Front • 4-20 mA Input Displayed with ±0.02% FS Accuracy • 1.5 Volt Drop (4.5 Volt Drop with Backlight) •...
  • Page 2: Table Of Contents

    PD6600 Series Loop-Powered Process Meters Instruction Manual Table of Contents Introduction ......................4 Key Features ....................... 5 Ordering Information ..................8 General Purpose Instruments ............... 8 Hazardous Area Instruments ................ 8 Enclosures ...................... 8 Accessories ....................8 Specifications ....................11 Display ......................
  • Page 3 PD6600 Series Loop-Powered Process Meters Instruction Manual Setting the Display Features (DISPLAY) ............ 29 Changing the Engineering Units (UNITS) ..........29 Changing the Decimal Point (DEC. P T) ............29 Enabling or Disabling Commas on the Bottom Display (COMMA) ....29 Display Capabilities Optimization (TOP and BOTTOM)........
  • Page 4: Introduction

    PD6600 Series Loop-Powered Process Meters Instruction Manual Introduction Disclaimer The information contained in this document is These loop-powered 1/8 DIN digital panel meters can subject to change without notice. Precision Digital be installed virtually anywhere to provide convenient Corporation makes no representations or and informative display of any 4-20 mA signal.
  • Page 5: Key Features

    PD6600 Series Loop-Powered Process Meters Instruction Manual Key Features Informative Display Dual-Scale Feature The Loop Leader’s display provides multiple ways to Users can use the dual-scale feature to display help users understand and keep track of their the input in two different scales. For instance, the processes.
  • Page 6 PD6600 Series Loop-Powered Process Meters Instruction Manual Multiple Outputs • Two open collector outputs (standard) • Two solid state relays (optional) • One 4-20 mA output (optional) The open collector outputs and relays generally operate in the same manner, with the major exception...
  • Page 7 PD6600 Series Loop-Powered Process Meters Instruction Manual Programmable Exponent Input Signal Conditioning Linearization (EXPONENT) Functions (FUNCTION) The programmable exponent can be used to linearize The Function menu is used to select the input signal the signal from level transmitters in open-channel flow conditioner applied to the input: linear, square root, applications using weirs and flumes.
  • Page 8: Ordering Information

    PD6600 Series Loop-Powered Process Meters Instruction Manual Ordering Information General Purpose Instruments Loop Leader PD6602 • Standard Decimal Models – General Purpose Model Description PD6602–LNN Loop-Powered, General Purpose, No Options PD6602–L2N Loop-Powered, General Purpose, Two Solid State Relays PD6602–L3N Loop-Powered, General Purpose, 4-20 mA Analog Output PD6602–L5N...
  • Page 9 PD6600 Series Loop-Powered Process Meters Instruction Manual PDA2360 Plastic Control Stations Signal Splitter & Conditioner Accessories Model Description Model Description Signal Isolator with One 4-20 mA PDA2360-E Emergency Button PD659-1MA-1MA Input and One 4-20 mA Output PDA2361-A Ack Button Signal Splitter with One 4-20 mA...
  • Page 10 PD6600 Series Loop-Powered Process Meters Instruction Manual Useful Tools PD9501 Multi-Function Calibrator This PD9501 Multi-Function Calibrator has a variety of signal measurement and output functions, including voltage, current, thermocouple, and RTD. PD9502 Low-Cost Signal Generator PD9502 is a low-cost, compact, simple to use 4-20 mA or 0-10 VDC signal generator.
  • Page 11: Specifications

    PD6600 Series Loop-Powered Process Meters Instruction Manual Specifications Filter Bypass 0.0 to 99.9% of full scale. Input signal changes that are greater than bypass value are displayed immediately. Except where noted all specifications apply to operation at +25°C. Recalibration Recalibration is recommended at least every Display 12 months.
  • Page 12: Common Open Collector & Relay (Alarm) Specifications

    PD6600 Series Loop-Powered Process Meters Instruction Manual Common Open Collector & Solid State Relays Relay (Alarm) Specifications Rating 250 VAC/VDC @ 1 A resistive 75 VA; 250 VAC; 0.6 A pilot duty Number Two open collectors & two relays (inductive) – UL Code D300...
  • Page 13: Meterview Xl Programming Software

    PD6600 Series Loop-Powered Process Meters Instruction Manual General Compliance MeterView XL Programming Software Information Availability Free download from www.predig.com Electromagnetic Compatibility System Microsoft® Windows® 7 & 10 Requirements EMC Emissions • CFR 47 FCC Part 15 Subpart B Class A Communications USB 2.0...
  • Page 14: Pd6606 & Pd6608 Compliance Information

    PD6600 Series Loop-Powered Process Meters Instruction Manual PD6606 & PD6608 ATEX/IECEx Special Conditions for Safe Use The following conditions relate to safe installation Compliance Information and/or use of the equipment. • The permitted ambient temperature range for the Safety PD6606/PD6608 is -40°C to 70°C.
  • Page 15: Eu Declaration Of Conformity

    PD6600 Series Loop-Powered Process Meters Instruction Manual EU Declaration of Conformity Required I.S. Equipment Relationship I.S. Barrier Entity Entity Between Entity Parameters EU Declaration of Conformity for the PD6602/04 and Parameters Parameters PD6606/08 are available in the Documentation CD ≥...
  • Page 16: Installation

    PD6600 Series Loop-Powered Process Meters Instruction Manual Installation There is no need to remove the meter from its case to complete the installation, wiring, and setup of the me- ter for most applications. • PD6606 and PD6608 installation must be performed...
  • Page 17: Meterview Xl Programming Software

    PD6600 Series Loop-Powered Process Meters Instruction Manual 4. Double-click MeterView XL Windows Installer MeterView XL Programming Package file to open: Software Free, PC-based, MeterView XL software that connects to the meter via a USB cable is available for program- 5. The MeterView XL Setup Wizard window will ming and setup of the meters.
  • Page 18: Connecting To The Computer

    PD6600 Series Loop-Powered Process Meters Instruction Manual 7. Choose the folder location where you would 10. Finally, the Installation Complete window will appear. Click “Close” to exit: like the software to be installed to and select options for use. Then click “Next” to continue: Now you are ready to open the MeterView XL software 8.
  • Page 19: Dimensions

    PD6600 Series Loop-Powered Process Meters Instruction Manual Dimensions Connections All units: inches (mm) All connections are made to removable screw terminal connectors located at the rear of the meter. 1.76" (45mm) This section is only intended for PD6602 and PD6604 safe area installations.
  • Page 20: Wiring Diagrams

    PD6600 Series Loop-Powered Process Meters Instruction Manual Wiring Diagrams Safe Area 4-20 mA Output Connections Connections for the 4-20 mA transmitter output are made to the connector terminals labeled mA OUT. Safe Area Current Loop (4-20 mA) The 4-20 mA output must be powered from an exter- Connections nal power supply.
  • Page 21: Remote Operation Of Meter

    PD6600 Series Loop-Powered Process Meters Instruction Manual Remote Operation of Meter Wiring Connections for MOD-LH Models The meter is equipped with a digital input that can be The following diagram is for MOD-LH models with a programmed to perform various functions. Common single color light.
  • Page 22: Setup And Programming

    PD6600 Series Loop-Powered Process Meters Instruction Manual Setup and Programming Front Panel Buttons and Status LCD Indicators The meter is factory calibrated prior to shipment to display 0.00 to 100.00, which corresponds to the 4-20 mA input. The calibration equipment is traceable to NIST standards.
  • Page 23: Display Functions & Messages

    PD6600 Series Loop-Powered Process Meters Instruction Manual Display Functions & Messages Display Functions & Messages Parameter Action/Setting Description The meter displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order Pascal they appear in the menu.
  • Page 24 PD6600 Series Loop-Powered Process Meters Instruction Manual Display Functions & Messages Display Functions & Messages Parameter Action/Setting Description Parameter Action/Setting Description SOURCE Select PV 2 source (dual-scale only; see PV 2 under advanced Program the meter’s available OUTPUT features menu)
  • Page 25 PD6600 Series Loop-Powered Process Meters Instruction Manual Display Functions & Messages Display Functions & Messages Parameter Action/Setting Description Parameter Action/Setting Description Display the PV’s minimum and MIN MAX OC1+2 Hold/un-hold open collector maximum value outputs D mA IN RLY1+2 Display the current mA input value...
  • Page 26 PD6600 Series Loop-Powered Process Meters Instruction Manual Display Functions & Messages Parameter Action/Setting Description PV+UNIT (1 or 2) Display the process variable and units alternating PV+TAG (1 or 2) Display the process variable and tag alternating TAG+UNIT Display tag and units alternating...
  • Page 27: Main Menu

    PD6600 Series Loop-Powered Process Meters Instruction Manual Setting Numeric Values Main Menu The numeric values are set using the Right and The main menu consists of all the meter’s programma- Up-Arrow buttons. ble functions: Input, Output, Advanced, and Display. Press Right-Arrow to select next digit and •...
  • Page 28: Available Unit Classes And Units

    PD6600 Series Loop-Powered Process Meters Instruction Manual Available Unit Classes and Units Weight Units (WEIGHT) The meter has six available preprogrammed unit Grams classes: volume, height, temperature, pressure, Kilograms weight, and rate. Each unit class has the following tonnE Tonnes (metric)
  • Page 29: Setting The Display Features (Display)

    PD6600 Series Loop-Powered Process Meters Instruction Manual Display Capabilities Optimization Setting the Display Features (TOP and BOTTOM) (DISPLAY) Display Configuration Examples The meter’s display functions may be programmed The meter’s dual-line display can be setup in multiple using the Display menu. This menu consists of the...
  • Page 30: Configuring The Display (Top And Bottom)

    PD6600 Series Loop-Powered Process Meters Instruction Manual The bottom display (BOTTOM) can display: Configuring the Display (TOp and BOTTOM) • Units • The display is configured using the TOP and Process Value (PV) • BOTTOM menus in the DISPLY menu. Additional Process Value 2 (dual-scale only;...
  • Page 31: Programming The Outputs (Output)

    PD6600 Series Loop-Powered Process Meters Instruction Manual The Open Collector Outputs are programmed in the Programming the Outputs following manner: (OUTPUT) SETUP Depending on the model purchased, the meter may OUTPUT be available with two open collector outputs, two solid state relays, and one 4-20 mA output.
  • Page 32 PD6600 Series Loop-Powered Process Meters Instruction Manual Alarm (ALARM) For both the PV and digital input alarms, a delay Alarm outputs may be assigned to the PV or the before the alarm is turned on or off may be set, as digital input.
  • Page 33 PD6600 Series Loop-Powered Process Meters Instruction Manual Timer (TIMER) Stopwatch (STPWATCH) The timer output may be set to generate the timed The stopwatch function may be used to manually run pulse only once (ONESHOT) or continuously (CONT). and control a process for a specific time interval up to 99 hrs., 59 min, and 59 seconds.
  • Page 34: Solid State Relay Outputs (Relay)

    PD6600 Series Loop-Powered Process Meters Instruction Manual Solid State Relay Outputs (RELAY) Alarm (ALARM) The meter can be optionally equipped with two solid Alarm outputs may be assigned to the PV or the digi- state relays that may be set up for alarms, timer, tal input.
  • Page 35 PD6600 Series Loop-Powered Process Meters Instruction Manual Pump Control (PUMPCTRL) Pump Alternation (ALTERN) The pump control output is used in situations where Pump alternation sets the two relays to alternate the relays are used to control pumps. There are two every time the first on point (ON 1) is reached.
  • Page 36 PD6600 Series Loop-Powered Process Meters Instruction Manual Pump Alternation Example Timer (TIMER) The following is an example application where the re- The timer output may be set to generate the timed lays are programmed for pump alternation. pulse only once (ONESHOT) or continuously (CONT).
  • Page 37: Isolated 4-20 Ma Output (4-20 Ma)

    PD6600 Series Loop-Powered Process Meters Instruction Manual Isolated 4-20 mA Output (4-20 mA) Stopwatch (STPWATCH) The 4-20 mA menu is used to scale the isolated 4-20 The stopwatch function may be used to manually run mA output based on display values. This menu is not and control a process for a specific time interval up to present on models without a 4-20 mA output option.
  • Page 38: Advanced Features Menu (Advanced)

    PD6600 Series Loop-Powered Process Meters Instruction Manual Square Root Linearization Advanced Features Menu (SQROOT) (ADVANCED) The square root function can be used to linearize the To simplify the setup process, functions not needed signal from a differential pressure transmitter and dis- for most applications are located in the Advanced play flow rate in engineering units.
  • Page 39 PD6600 Series Loop-Powered Process Meters Instruction Manual The Programmable Exponent function is programmed Programmable Exponent in the following manner: Linearization (EXPONENT) The programmable exponent can be used to linearize the signal from level transmitters in open-channel flow EXPONENT EXPONENT SCALE. C AL applications using weirs and flumes.
  • Page 40 PD6600 Series Loop-Powered Process Meters Instruction Manual Multi-Point Linearization Round Horizontal Tank Linearization (RH TANK) (LINEAR) Up to 32 linearization points can be selected for PV1 This function automatically calculates the volume in a and PV2 under the LINEAR function. Multi-point lineari- round horizontal tank with flat ends.
  • Page 41: Low-Flow Cutoff (Cutoff)

    PD6600 Series Loop-Powered Process Meters Instruction Manual Follow these steps to calibrate the input: Advanced Scaling and Calibration (SCALE. C AL) After accessing the SCALE. C AL menu, press the Right-Arrow button to scroll to the This menu offers options to scale or calibrate the Calibration menu (CAL PV) and press Enter.
  • Page 42: Noise Filter (Filter)

    PD6600 Series Loop-Powered Process Meters Instruction Manual Noise Filter (FILTER) Disabling Password Protection The noise filter is available for unusually noisy signals To disable password protection, access the Password that cause an unstable process variable display. The menu and clear the entered password either by press-...
  • Page 43 PD6600 Series Loop-Powered Process Meters Instruction Manual Function Keys & Digital Input Display Description Available Settings ALARM. F N Set the function key or digital input to acknowledge an alarm Refer to the following table for descriptions of each available function key or digital input setting.
  • Page 44: Changing System Settings (System)

    PD6600 Series Loop-Powered Process Meters Instruction Manual Enabling the Function Key Hint Enabling the Dual-Scale Feature Feature (HINT) (PV2) Enabling the function key hint feature will cause a hint message to be displayed when pressing the F1, F2, or F3 function keys. This text gives a brief description of what the button is programmed to do.
  • Page 45 PD6600 Series Loop-Powered Process Meters Instruction Manual Calibrating the Internal mA Reference (ICAL) The Internal Calibration menu is part of the Advanced menu. Internal Calibration is performed as follows: The meter is factory calibrated prior to shipment to display Press the Menu button to enter 0.00 to 100.00, which corresponds to the 4-20 mA input.
  • Page 46: Meter Operation

    PD6600 Series Loop-Powered Process Meters Instruction Manual Meter Operation Function Keys Operation The meter can accept a 4-20 mA current signal and During operation, the programmable function keys op- display it in engineering units from -9999 to 99999 on erate according to the way they have been pro- grammed in the Advanced Features –...
  • Page 47: Runtime & Cycle Count (Info)

    PD6600 Series Loop-Powered Process Meters Instruction Manual Runtime & Cycle Count (INFO) The relay information menu shows runtime and cycle count for each relay. These values may be cleared at any time by selecting the Clear option (CLEAR?). If the cycle count or runtime values need to be changed...
  • Page 48: Troubleshooting

    PD6600 Series Loop-Powered Process Meters Instruction Manual Troubleshooting Determining Software Version This product is a highly sophisticated instrument with To determine the software (firmware) version of a an extensive list of features and capabilities. If the meter: front panel buttons are used to program the meter, it Press the Menu button to enter can be a difficult task to keep everything straight.
  • Page 49: Factory Default Settings

    PD6600 Series Loop-Powered Process Meters Instruction Manual Factory Default Settings Pump Ctrl On 70.00 The following table shows the factory setting for most Pump Ctrl Off 60.00 of the programmable parameters on the meter. Pump Ctrl On DELAY ON 0 seconds...
  • Page 50: Troubleshooting Tips

    PD6600 Series Loop-Powered Process Meters Instruction Manual Troubleshooting Tips Certain sequences of events can cause unexpected results. To solve these issues, it is best to start fresh from factory defaults and use the manual as a step by step programming guide, rather than a random approach to programming.
  • Page 51 PD6600 Series Loop-Powered Process Meters Instruction Manual Contact Precision Digital Technical Support Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: support@predig.com Sales Support Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: sales@predig.com Place Orders Email: orders@predig.com For the latest version of this manual please visit www.predig.com...

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