Precision Digital Corporation ProVu PD6200 Instruction Manual

Precision Digital Corporation ProVu PD6200 Instruction Manual

Analog input flow rate/totalizer
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™ PD6200 Analog Input Flow Rate/Totalizer
P
V
RO
U
Instruction Manual
1/8 DIN Digital Panel Flow Rate/Totalizers with NEMA 4X, IP65 Front
0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs
Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
Isolated 24 VDC @ 200 mA Transmitter Power Supply
2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
Free PC-Based, On-Board, MeterView Pro USB Programming Software
No Assembly Required
Display Rate & Total at the Same Time
Rate in Units per Second, Minute, Hour, or Day
Total, Grand Total or Non-Resettable Grand Total
Front Panel or Remote Total Reset
Password Protection for Total Reset
Total Stored in Non-Volatile Memory
Assign Any Relay for Rate or Total
4-20 mA Output for Rate or Total
Sampling Relay
Display Open Channel Flow with Programmable Exponent Feature
32-Point Linearization & Square Root Extraction
Optional SunBright Display Models for Outdoor Applications
Operating Temperature Range: -40 to 65°C (-40 to 149°F)
UL & C-UL Listed. E160849; 508 Industrial Control Equipment
Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
Programmable Display, Function Keys & Digital Input
External 4-Relay & Digital I/O Modules
RS-232 & RS-485 Serial Communication Options with Modbus RTU
Wide Assortment of NEMA 4X Enclosures for up to Ten Meters
Light / Horn & Reset Button Accessory
Control Station Accessory for Remote Operation of P
3-Year Warranty
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
MeterView Pro
USB Install
V
RO
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Summary of Contents for Precision Digital Corporation ProVu PD6200

  • Page 1 Wide Assortment of NEMA 4X Enclosures for up to Ten Meters • Light / Horn & Reset Button Accessory • Control Station Accessory for Remote Operation of P • 3-Year Warranty PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com...
  • Page 2 – do not use a different cable. DO NOT apply Limited Warranty AC or DC power to the meter while your PC is Precision Digital Corporation warrants this connected to the meter as it will disrupt the USB connection. You don’t even have to apply an input...
  • Page 3: Table Of Contents

    ™ PD6200 Analog Input Flow Rate/Totalizer Instruction Manual Table of Contents Introduction ......................6 Using the PD6200 Like a PD6000 Process Meter ......... 6 Ordering Information ................... 6 Specifications....................... 7 General ......................7 Process Input ....................8 Rate/Totalizer ....................8 Relays .......................
  • Page 4 ™ PD6200 Analog Input Rate/Totalizer Instruction Manual High Alarm with Fail-Safe Operation (Set > Reset) ........28 Low Alarm with Fail-Safe Operation (Set < Reset) ........28 Time Delay Operation ................. 29 Rate Relay Sampling Operation ..............29 Total Relay Sampling Operation ..............29 Relay Operation Details ................
  • Page 5 ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Table of Figures Figure 1: 1/8 DIN Panel Cutout and Mounting ..........12 Figure 2. Meter Dimensions - Side View ............12 Figure 3. Meter Dimensions - Top View ............12 Figure 4: Transmitter Supply Voltage Selection ..........14 Figure 5.
  • Page 6: Introduction

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Introduction Ordering Information Front, back and in between, the P meter boasts Standard Models specifications, features and functionality that make it 85-265 VAC 12-24 VDC Options Installed the only 1/8 DIN analog input flow rate/totalizer you Model Model will ever need.
  • Page 7: Specifications

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Specifications Normal Mode Greater than 60 dB at 50/60 Hz Rejection Except where noted all specifications apply to Isolation 4 kV input/output-to-power line operation at +25°C. 500 V input-to-output or output-to-P+ supply Overvoltage Installation Overvoltage Category II: General Category...
  • Page 8: Process Input

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Process Input Rate/Totalizer Inputs Field selectable: 0-20 mA, 4-20 mA Rate Display -99999 to 999999, lead zero blanking. 10 V (0-5 V, 1-5 V, 0-10 V) “R” LED illuminates while displaying rate. Indication Modbus PV (Slave) Total Display 0 to 999,999;...
  • Page 9: Relays

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Relays Isolated 4-20 mA Transmitter Output Rating 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A Output Source Rate/process, total, grand total, max, min, @ 30 VDC and 125/250 VAC resistive load; set points 1-8, or manual control mode 1/14 HP (≈...
  • Page 10: Usb Connection

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual ® USB Connection Modbus RTU Serial Communications Function Programming only Compatibility USB 2.0 Standard, Compliant 1 – 247 (Meter address) Slave Id Connector Micro-B receptacle Baud Rate 300 - 19,200 bps Type Transmit Programmable between 0 and 199 ms Cable USB A Male to Micro-B Cable...
  • Page 11: Compliance Information

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Compliance Information Safety Information Safety • Read complete instructions prior to installation UL & c-UL USA & Canada and operation of the meter. Listed UL 508 Industrial Control Equipment UL File Number E160849 •...
  • Page 12: Panel Mounting Instructions

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1: 1/8 DIN Panel Cutout and Mounting below for more details. •...
  • Page 13: Installation Overview

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.” DO NOT apply AC or DC power to the meter.
  • Page 14: Transmitter Supply Voltage Selection (P+, P-)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Transmitter Supply Voltage RELAY2 RELAY1 Selection (P+, P-) All meters, including models equipped with the 12-24 VDC power option, are shipped from the SIGNAL factory configured to provide 24 VDC power for 1 2 3 4 5 6 7 8 the transmitter or sensor.
  • Page 15: Power Connections

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual The current input is protected against current Power Connections overload by a resettable fuse. The display may or Power connections are made to a two-terminal may not show a fault condition depending on the connector labeled POWER.
  • Page 16: Switching Inductive Loads

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Switching Inductive Loads F4 Digital Input Connections The use of snubbers to suppress electrical noise is A digital input, F4, is standard on the meter. This strongly recommended when switching inductive digital input should be connected with a normally loads to prevent disrupting the microprocessor’s open contact across F4 and COM, or with an active operation.
  • Page 17: External Relay & Digital I/O Connections

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual External Relay & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and the digital I/O expansion modules as interlock relay(s).
  • Page 18: Setup And Programming

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards.
  • Page 19: Display Functions & Messages

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Display Functions & Messages Display Functions & Messages The meter displays various functions and messages Display Parameter Action/Setting during setup, programming, and operation. The Description following table shows the main menu functions and GT CF Grand total Program grand total...
  • Page 20 ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description Disable relay and front Rst tr Reset tare Reset tare (Used when panel status LED Total is no only) (Select Off to enable Contrl Control...
  • Page 21: Main Menu

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Reset, Control, Setup, and Password. arrow buttons. Press Right arrow to select next digit •...
  • Page 22: Setting The Input Signal (Input)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Setting the Input Signal (Input) Setting the Display Units or Custom Tags (units) Enter the Input menu to set up the meter to display current (nmA) or voltage (Volt) inputs. Use this menu to enter the unit or custom tag that will The current input is capable of accepting any signal be displayed if: from 0 to 20 mA.
  • Page 23: Setting The Decimal Point (Dec. P T)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Setting the Decimal Point (dEc. p t) Multi-Point Calibration & Scaling The meter is set up at the factory for 2-point linear The decimal point may be set with up to five decimal calibration.
  • Page 24 ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Error Message (Error) Time Base, Total Conversion Factor An error message indicates that the calibration or & Total Reset scaling process was not successful. The time base, total conversion factor, and total reset After the error message is displayed, the meter menus are located in the Program menu.
  • Page 25: Setting The Display Parameter & Intensity (Dsplay)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Setting the Display Parameter & Selecting engineering units or custom legends as display line 2 (d unit) will display the unit or tag Intensity (dsplay) selected for the rate, total, or grand total displayed on Display line 1 can be programmed to display: line 1.
  • Page 26: Setting The Relay Operation (Relay)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Setting the Relay Operation Relay Assignment (Assign) (relay) The relays can be assigned to any of the following parameters: This menu is used to set up the operation of the Rate for low or high alarm indication relays.
  • Page 27: Programming Set And Reset Points

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Programming Set and Reset Relay Action for Loss of 4-20 mA Points Input (Loop Break) High alarm indication: program set point above reset A loop break condition is triggered when the 4-20 mA point.
  • Page 28: Relay And Alarm Operation Diagrams

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual High Alarm with Fail-Safe Relay and Alarm Operation Operation (Set > Reset) Diagrams The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) Note: Relay coil is energized in non-alarm condition.
  • Page 29: Time Delay Operation

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Time Delay Operation Rate Relay Sampling Operation The following graphs show the operation of the time delay function. When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets.
  • Page 30: Relay Operation Details

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Front Panel LEDs Relay Operation Details The LEDs on the front panel provide status indication Overview for the following: The relay capabilities of the meter expand its Status Status usefulness beyond simple indication to provide users Alarm 1 Alarm 5 with alarm and control functions.
  • Page 31: Non-Latching Relay (Auto)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (LatcH) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset at any time.
  • Page 32: Acknowledging Relays

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Acknowledging Relays Setting Up the Interlock Relay (Force On) Feature There are three ways to acknowledge relays programmed for manual reset: Relays 1-4 can be set up as interlock relays. To set Via the programmable front panel function keys up the relays for the interlock feature: F1-F3 (Example: F3 assigned to ACK).
  • Page 33: Scaling The 4-20 Ma Analog Output (Aout)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the totals and maximum or minimum reading (peak or valley) reached by the The 4-20 mA analog output can be scaled to provide process;...
  • Page 34: Setting Up The Password (Pass)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Making Changes to a Password Setting Up the Password (pass) Protected Meter The Password menu is used for programming three levels of security to prevent unauthorized changes to If the meter is password protected, the meter will the programmed parameter settings and to program display the message Locd (Locked) when the Menu the non-resettable totalizer.
  • Page 35: Advanced Features Menu

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages To simplify the setup process, functions not needed Display Parameter Action/Setting for most applications are located in the Advanced Prog E Programmable Set meter for Features menu.
  • Page 36: Noise Filter (Filter)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Rounding Feature (round) Advanced Features Menu & Display Messages The rounding feature is used to give the user a Display Parameter Action/Setting steadier display with fluctuating signals. Rounding is F4 function Assign F4 function used in addition to the filter function.
  • Page 37: Select Menu (Select)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Select Menu (SElEct) Programmable Exponent Linearization (Prog E) The Select menu is used to select the input signal The programmable exponent can be used to linearize conditioner applied to the input (linear, square root, the signal from level transmitters in open-channel flow programmable exponent, or round horizontal tank), applications using weirs and flumes.
  • Page 38: Low-Flow Cutoff (Cutoff)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Round Horizontal Tank Totalizer Count Up/Down (Count) Linearization (rHt) The totalizer count up/down menu may be used to This function automatically calculates the volume in a program the total and grand total to either count up round horizontal tank with flat ends.
  • Page 39: Programmable Function Keys User Menu (User)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description Ln2 gt Display the grand total on line 2 The User menu allows the user to assign the front panel function keys F1, F2, and F3, the digital input F On 1* Force relay 1 (*through 4) into the on...
  • Page 40: Internal Source Calibration (Ical)

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Internal Source Calibration (ICAL) The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards. The use of calibrated signal sources is necessary to calibrate the internal source of the meter.
  • Page 41: Meter Operation

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Meter Operation Maximum/Minimum Readings The max & min readings (peak & valley) reached by The meter is capable of accepting current (0-20 mA, the process can be displayed either continuously or 4-20 mA) and voltage signals (0-5 V, 1-5 V, 0-10 V, momentary: 10 V) and displaying these signals in engineering Display briefly by assigning to the F1-F3 function...
  • Page 42: Troubleshooting

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way Due to the many features and functions of the meter, that is difficult to determine what’s happening, it might it’s possible that the setup of the meter does not be better to start the setup process from the factory agree with what an operator expects to see.
  • Page 43: Factory Defaults & User Settings

    ™ PD6200 Analog Input Rate/Totalizer Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting The following table shows the factory setting for Act 1 Relay 1 action Automatic most parameters. Relay 1 set point Set 1 1.000 Parameter Display Default Setting Relay 1 reset point...
  • Page 44: Troubleshooting Tips

    ™ PD6200 Analog Input Flow Rate/Totalizer Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free MeterView Pro software for all programming activities.
  • Page 45: Eu Declaration Of Conformity

    EN 55022:2010, EN 61000-6-2:2005, EN 61010-1:2010, and EN 61326:2013 and there were no major technical changes affecting the latest technical knowledge for the products listed above. Product Markings: Signed for and on behalf of Precision Digital Corporation: Name: Jeffrey Peters Company:...
  • Page 46 Email: sales@predig.com Place Orders Email: orders@predig.com For the latest version of this manual please visit www.predig.com PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com LIM6200_N SFT039 Ver 4.010 & up...

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