Endress+Hauser asp-port d 2 se Installation And Operating Instructions Manual
Endress+Hauser asp-port d 2 se Installation And Operating Instructions Manual

Endress+Hauser asp-port d 2 se Installation And Operating Instructions Manual

Self emptying water sampler

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BA 063R/09/en/07.97
Part No. 50083689
asp-port d 2 se
Self emptying
water sampler
Installation and operating instructions
+
Endress
Nothing beats know-how
Hauser

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Summary of Contents for Endress+Hauser asp-port d 2 se

  • Page 1 2 se BA 063R/09/en/07.97 Part No. 50083689 Self emptying water sampler Installation and operating instructions Endress Hauser Nothing beats know-how...
  • Page 3: Transport Insurance

    Danger: Ignoring this warning can lead to personal injury. Should the "asp-port d 2 se" be in storage for more than 6 months please take note of the storage details in chapter "Maintenance, general". Please enter details here:...
  • Page 4: Dimensional Drawing And Complete Construction

    Dimensional drawing, complete unit asp-port d 2 se Dimensional drawing, complete unit Sampler asp-port d 2 se: 1 = Controller liqui-box d 2 2 = Power supply 3 = Signal socket 4 = Containers © E+H Wetzer Gmbh + Co KG Printed in W. Germany (INT)
  • Page 5: Table Of Contents

    2 se Contents Page Please note: - Complete delivery - Transport insurance - Enter unit information asp-port d 2 se - Dimensional drawing and complete construction Contents General notes - Safety Mechanical installation - General - Installation - Hose connection / installation...
  • Page 6 Contents asp-port d 2 se Page Operating and display components - General - Operating components - Setting up principle - Short form instructions - Programme selection and information - Base settings - Programmes: Creating and changeover - Start/stop operation - Service level...
  • Page 7: General Notes

    2 se General notes This unit is constructed and tested according to EN 61010-1 / Safety VDE 0411 Part 1 and left our works in perfect and safe condition. In order to maintain this condition and operate safely the user must take note of the following safety information and warnings contained in these instructions.
  • Page 8: Mechanical Installation

    Mechanical installation asp-port d 2 se General The water sampler must be installed so that it stands higher than the sampling point. It can be installed outside and mounted on a concrete foundation or solid level ground. The unit can be levelled by using the four levelling screws fitted in the bottom of the sampler.
  • Page 9: Rinse Water Pipe Connections

    2 se Mechanical installation For sample lift less than 2 m we recommend using a 15 mm suction hose. Both 13 mm and 15 mm connections are delivered. The minimum conductivity of the sample liquid must not be less than 30 microsiemens ! •...
  • Page 10 Mechanical installation asp-port d 2 se In/outputs Signal socket connections (Signal socket E) White Auxiliary voltage (-) 0 V (common) Brown Auxiliary voltage (+) 20 to 30 V output Green Flow impulse input Yellow External stop input/distribution control Grey Do not connect...
  • Page 11: Outputs

    2 se Mechanical installation Alarms and signals are retransmitted using the three outputs. These outputs Outputs are constructed as open collectors and can be individually allocated in setting up addresses 150 to 152. Transistor Outputs 1,2 and 3 is dependent on the settings “standard” or “inverse”...
  • Page 12 Mechanical installation asp-port d 2 se This page was left empty for notes:...
  • Page 13: Inputs

    2 se Electrical installation Inputs 1 Impulse input (Pin 3, green). Max.25Hz (+12 to +30 Volt). Flow impulse inputs For connecting an external quantity measuring system 1 analogue input (current or voltage) Analogue flow input Pin 10 violet for negative input, pin 11 grey/pink 5 for positive input.
  • Page 14: What Happens On Power Up

    Electrical installation asp-port d 2 se What happens on power up ? Power failures a) The unit runs a self check (start up). Display shows ”Unit OFF”. b) Short term power failures (<24 hrs) during automatic operation No samples are taken, the inputs are not interrogated, however, the internal clock continues to run during power failure.
  • Page 15: Sampling Principle

    2 se Sampling principle Vacuum principle 1 The dosing system is 2 Hose clamp 2 opens and the pneumatically sealed (hose suction hose is blown free of clamp 1 and 2 closed) at the obstructions and any excess beginning of each sample fluid.
  • Page 16: For First Installation

    For first installation asp-port d 2 se General The sampler is constructed for practical operation and can be applied virtually everywhere. In addition to the versatile setting up the operator also has the possibility to preset six individual programmes. These can be accessed at any time.
  • Page 17 Synchronisation time for sample cycle and 00:00 bottle/container change "asp-port d 2 se" if fitted externally with 2 containers and 24 hour filling Time synchronisation example: time per container. On synchronisation time of 00:00 (addr. 127) each container is allocated a fixed filling time independently from the time of the automatic sequence start.
  • Page 18: Setting Up Sample Volume

    2 se Varying sample volume Follow the next steps. 1. Open cabinet door 2. Switch unit off Operate the - OFF- (4) push button at the "asp-port d 2 se". Dosing system: = Elbow = Dosing tube = Dosing chamber = Piping clamp 3.
  • Page 19 2 se Setting up sample volume Lift clamp from pipe elbow. 4. Remove dosing system Pull dosing system forwards and remove from controller. Release the bayonet fitting by turning the 5. Remove flange lower part of the flange as shown.
  • Page 20 Setting up sample volume asp-port d 2 se 7. Replace dosing system = Nipple = Suction pipe elbow = Hose clamp = Contacts = Spring contacts = Fixing clamp = Silicon hose Push silicon hose into the hose clamp Push suction pipe elbow onto the nipple (Make sure that the spring contacts and flange contacts are made).
  • Page 21: Maintenance

    This switch can be found on the CPU board next to the "data security accumulator" behind the controller front keypad and display plate. Should you need to return an asp-port d 2 se or part of it to your Repairs...
  • Page 22: Operating And Display Components

    Operation and display asp-port d 2 se General Operating mode Actual display Selection menu (levels) 000 Programme select. + 100 Base settings 200 Set up programme + 300 Start/Stop operation 400 Service level Selected level ( Addresses ) Unlock Set up unit...
  • Page 23: Operating Components

    2 se Operation and display "ON" Key activates the controller (liqui-box d 2). Operating components Display indicates ON with date and time. "OFF" Key switches the controller (liqui-box d 2) off. Display indicates OFF with date and time. An already started sample cycle is aborted (or completed if the suction phase has been reached).
  • Page 24: Short Form Instructions

    Operation and display asp-port d 2 se Short form instructions for a The following addresses are important when changing the factory settings in swift start: a sample sequence programme: 1. Select level "Base settings", unlock security code (code 6051) Addr. 110: select and set up Addr.
  • Page 25 2 se Operation and display This page was left empty for notes:...
  • Page 26: Programme Selection And Information

    Operation and display asp-port d 2 se Programme selection and information Programme Print select A parameters One, from programme 1 to 6 since: date/time Yes or No Power failures Power failure External stops External stop Control input Control input time, last:...
  • Page 27 2 se Operation and display Adr. Description Works setting Sampling: 6 programmes are in memory. One out of six can be selected in this address. This programme will become active in automatic operating mode (after AUT has been operated).
  • Page 28: Base Settings

    Operation and display asp-port d 2 se Base settings Sample Bottle Cleaning Empty Container Door open volume volume times cycle start Cleaning counter Empty: Set up Set up 1...120s range: range: Rinse: 6 digits 0...500 ml 00,0...99,9 l 1...120s 0...99...
  • Page 29 2 se Operation and display Selection of manual container cleaning cycles. Selections are: no, # 1, # 2 The number of times the door is opened is counted. The total sample time is dependent on the hose length suction height and liquid.
  • Page 30: Programmes: Creating And Changeover

    Operation and display asp-port d 2 se Programmes: Creating and changeover Sampling Time interval Sampling Sample Fill time per Samples per quantity distribution bottle bottle Progr. 1 Progr. 1 Progr. 1 Progr. 1 Progr. 1 Progr. 1 Change on Time/...
  • Page 31 2 se Operation and display Address Description Works settings Programme 1: (Select one from three possibilities) - Time proportional sampling: Samples are taken in even time cycles. Quantity proportional sampling: High flow = Many samples Timed Low flow = Few samples Condition: That a flow meter is connected to the sampler.
  • Page 32: Start/Stop Operation

    Operation and display asp-port d 2 se Start / stop operation Start/Stop Start/Stop- mode Reset to zero Continuous Once Daily Mo/Tue.. Sat/Sun Yes / no Start date Stop date Not active Not active Active = Active = Day, month, Day, month,...
  • Page 33 2 se Operation and display Address Description Works settings Select one from six possibilities: Continuous operation: Once the AUT push button has been operated the unit operates continuously with the preset programme (addresses 320 - 369 not active).
  • Page 34: Service Level

    Operation and display asp-port d 2 se Service level Update Software Processor Service date report Abort counter Name and 3 digit version last fault 4 digit Yes / no number Sampler Pump Cooler Sample Electrode 2 Ack. without running time...
  • Page 35 2 se Operation and display Address Description Date of last service. Must be set to "Yes" and initiated by sevice technician ! Please always indicate this value on any queries ! Sum of all faults that led to an abort. Last fault is indicated with an error code number.
  • Page 36: Operator Settings

    Operation and display asp-port d 2 se User settings Date Name...
  • Page 37 2 se Operation and display User settings (Reserve table can be copied for multiple Date Name...
  • Page 38: Changing Analogue Input

    Changing analogue input asp-port d 2 se Works setting: current input The sampler is always delivered set on current input. Selection of 0 ...+20mA or +4 ...+20mA is done in address 141. There is no need to open the controller.
  • Page 39: Problems And Solutions

    2 se Spare parts The sampler contains a self monitoring function system. Faults occurring are Fault messages displayed including a fault number as well as a hint as to how to remove the fault. Once the fault has been removed acknowledge this by operating the ON push button.
  • Page 40: Spare Parts

    Problems and solutions asp-port d 2 se Spare parts Description Order code Cabinet and external components: External elbow fitting 13 mm 50062334 + 50042066 External elbow fitting 15 mm 50042066 Jubilee clip 13 mm 50031883 Jubilee clip 15 mm 50031887...
  • Page 41: Technical Data

    2 se Technical data Hard polyeurythane foam Cabinet: H x W x D approx. 725 x 532 x 400 mm Approx. 30 kg Weight: Controller (Keypad): IP 55 to DIN 40050 Protection class: Without heater +0°C ... +40...
  • Page 42 Technical data asp-port d 2 se Sampling modes: 6 individual presettable programmes, presettable programme change (switching) conditions (eg. Q-t changeover, Q-q changeover, etc.) Possibilities: Time proportional Quantity proportional Event controlled Manual start Timer: Individual start/stop operation using daily/weekday switch functions...
  • Page 43 2 se Technical data Controller: Housing: Material used Dosing chamber: PMMA (option glass) (partial) - Flange: PP/PPN - Sensors: 1.4305 Dosing tube: Connection tube: Outlet hose: Silicon Pneumatic controller: - Block: Polycarbonate - Gasket Silicon Distribution: Sample bottles:...
  • Page 44 Tel. (9 05) 6 81 92 92, Fax (9 05) 6 81 94 44 Belgium Poland Endress+Hauser S.A./N.V. South Korea Chile Endress+Hauser Polska Sp. z o.o. Brussels Hitrol Co. Ltd. DIN Instrumentos Ltda. Warsaw Tel. (02) 2 48 06 00, Fax (02) 2 48 05 53...

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