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Summary of Contents for Endress+Hauser Liquistation CSF22
- Page 1 Products Solutions Services BA00477C/07/EN/03.13 71219347 Valid as of: Softwareversion 01.04.00 Operating Instructions Liquistation CSF22 Automatic sampler for liquid media Maintenance & diagnostics...
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Page 2: About This Manual
About this manual This manual describes all the tasks you must perform for maintenance, diagnostics and repair. A description of the following is provided here: • General troubleshooting • Overview of diagnostic messages • Description of the information in the "Diagnostics" menu –... -
Page 3: Table Of Contents
Accessories ....33 Accessories for Liquistation CSF22 ..33 Index..... . 34... -
Page 4: Diagnostics And Troubleshooting
Diagnostics and troubleshooting Liquistation CSF22 Diagnostics and troubleshooting The sampler continuously monitors its own functions. The color of the display background changes to red if a diagnostics message for error category "F" occurs. The LED beside the display flashes red if a diagnostics message for error category "M" occurs. -
Page 5: Diagnostic Information On Local Display
Liquistation CSF22 Diagnostics and troubleshooting Problem Possible cause Tests and/or remedial measures Siphon in sampling hose Check sampling hose Connection not air-tight/sampling – Check tubes/connections hose taking in air – Check the sampling hose is routed correctly Bottles not being filled correctly –... -
Page 6: Adjusting Diagnostic Information
Diagnostics and troubleshooting Liquistation CSF22 Adjusting diagnostic information 1.3.1 Classification of diagnostics messages More detailed information on the current diagnostics messages displayed is provided in the DIAG/Diagnostics list menu. In accordance with Namur specification NE 107, the diagnostics messages are characterized by: •... -
Page 7: Configuration Options
Liquistation CSF22 Diagnostics and troubleshooting Decide: a. Should the message be deactivated? b. Do you want to change the error category? c. Should an error current be output? d. Do you want to trigger a cleaning program? Deactivate the message, for example (Diagnostics message to "Off"). -
Page 8: Overview Of Diagnostic Information
Diagnostics and troubleshooting Liquistation CSF22 Path: ... /Extended setup/Diagnostics settings/Diag. behavior (optional) Function Options Info Cleaning Options Decide whether the diagnostic message should trigger a program(optional) • None cleaning program. • Cleaning 1 You can define the cleaning programs under: •... - Page 9 Liquistation CSF22 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Update error Firmware update failed Repeat update SD card error --> use another card Incorrect firmware --> repeat with suitable firmware Contact the Service Department...
- Page 10 Diagnostics and troubleshooting Liquistation CSF22 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Peristaltic pump Control of peristaltic pump defective --> Contact the Service Department Pressure sensor Medium detection not possible No sampling possible. • Suction line not drained before sampling •...
- Page 11 Liquistation CSF22 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Overfill check Total capacity of bottle reached • No further sampling to current bottle is triggered -> Adjust the sampling program under Program...
- Page 12 Diagnostics and troubleshooting Liquistation CSF22 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Curr. under-run Reasons • Sensor in air Current exceeded • Air pockets in assembly • Sensor fouled • Incorrect flow to sensor Measures...
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Page 13: Pending Diagnostic Messages
Liquistation CSF22 Diagnostics and troubleshooting Pending diagnostic messages The Diagnostics menu contains all the information on the device status. Furthermore, various service functions are available. The following messages are directly displayed every time you enter the menu: • "Most important message"... -
Page 14: Logbooks
Diagnostics and troubleshooting Liquistation CSF22 Logbooks 1.7.1 Available logbooks Types of logbooks • Logbooks physically available (all apart from the overall logbook) • Database view of all logbooks (=overall logbook) Logbook Visible in Max. Can be Logbook Entries Can be... - Page 15 Liquistation CSF22 Diagnostics and troubleshooting Diagnostics/Logbooks Function Options Info Summary of inputs Read only The counters configured for the analog and binary input are displayed. Max. 8 lines Delete all entries Action You can delete all the program logbook entries here.
- Page 16 Diagnostics and troubleshooting Liquistation CSF22 You can view your data logbook entries graphically on the display ("Show plot"). You can also adapt the display to suit your individual requirements: • If you press the navigator button in the graphic display, you are given additional options such as the zoom function and x/y movement of the graph.
- Page 17 Liquistation CSF22 Diagnostics and troubleshooting Diagnostics/Logbooks Function Options Info Data logbooks Chronological list of the data logbook entries. Data logbook 1 <Logbook This submenu is available for each data logbook that you name> have set up and activated. Source of data...
- Page 18 Diagnostics and troubleshooting Liquistation CSF22 1.7.3 Program logbook The following table shows an overview of the exported program logbook and explains the most important terms in the program logbook. Entry Example Info Timestamp 05.05.2010 12:40 Time stamp - the start time in the case of sampling...
- Page 19 Liquistation CSF22 Diagnostics and troubleshooting Entry Example Info Start mode Immediate Field only populated for PrgPartStart, BasicPrgStart and StdPrgStart: --> The program start setting is displayed - Immediate --> immediately - Date/time --> after date/time - Volume --> with a volume - Event -->...
- Page 20 Diagnostics and troubleshooting Liquistation CSF22 1.7.4 Bottle statistics In "Menu/Diagnostics/Logbooks/Logbook program", select the "Show summary of current program" item to display the bottle statistics for the sampler. The statistics are displayed for each individual bottle when the program is started. This gives you detailed feedback on the last sampling operations.
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Page 21: Device Information
Liquistation CSF22 Diagnostics and troubleshooting Device information 1.8.1 System information Diagnostics/System information Function Options Info Device tag Read only Individual device tag, --> "General settings" Order code Read only You can order identical hardware with this code. This code changes on account of changes to the... -
Page 22: Resetting The Measuring Device
Diagnostics and troubleshooting Liquistation CSF22 Resetting the measuring device Diagnostics/Systemtest/Reset Function Options Info Power supply Read only The current supply voltage is displayed. Manual sampling Bottle configuration Read only Bottle volume Read only Distributor position Options Select which bottle should be filled with the sample. -
Page 23: Runtime Info
Liquistation CSF22 Diagnostics and troubleshooting Diagnostics/Systemtest/Reset Function Options Info Vacuum Read only The vacuum is an indicator of the suction height. -> 100 mbar is equivalent to a suction height of approx. 1 m. Medium detected Read only Yes: the medium was detected... -
Page 24: Status Of Inputs/Outputs
Diagnostics and troubleshooting Liquistation CSF22 1.11 Status of inputs/outputs Path: Display/Operation/Measurement The following measured values are listed (read only): • Binary inputs Current function state: on or off • Current inputs Actual current values of all the current inputs available •... -
Page 25: Maintenance
Replacing wear parts Wear parts are replaced by Endress+Hauser Service at one- and two-year intervals. Please contact your local sales center in this regard. Endress+Hauser offers its customers a maintenance contract. With a maintenance contract, you can increase your level of operational safety and relieve your operating staff of some of their workload. -
Page 26: Replacing The Pump Tube
Maintenance Liquistation CSF22 Replacing the pump tube CAUTION Danger of injury due to rotating parts ‣ Take the sampler out of service before opening the peristaltic pump. ‣ Safeguard the sampler against accidental operation while working on the open peristaltic pump. - Page 27 Liquistation CSF22 Maintenance Pump tube Clamp Marking ring Roller a0014203 Fig. 3: Replacing the pump tube Remove the clamp (item 8) and remove the pump tube (item 2) from the pump. Remove any silicone deposits on the roller (item 10) and the flexible pump bracket.
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Page 28: Cleaning
Maintenance Liquistation CSF22 Cleaning 2.3.1 Housing Clean the housing with commercially available cleaning agents. NOTICE Prohibited cleaning agents Damage to the housing surface or housing seal ‣ For cleaning purposes, never use concentrated mineral acids or bases. ‣ Never use organic cleaners such as benzyl alcohol, methanol, methylene chloride, xylene or concentrated glycerol cleaner. -
Page 29: Sample Compartment
Liquistation CSF22 Maintenance Interior of peristaltic pump WARNING Danger of injury due to rotating parts ‣ Take the sampler out of service before opening the peristaltic pump. ‣ Safeguard the sampler against accidental operation while working on the open peristaltic pump. -
Page 30: Calibration
Maintenance Liquistation CSF22 Calibration Distribution arm The position of the distribution arm is set at the factory. Sample volume The sample volume of the peristaltic pump is also calibrated at the factory. All information on calibration is provided in BA00475C "Calibration". - Page 31 Liquistation CSF22 Maintenance Diagnostics/Simulation Function Options Info Meas. inputs Simulation of a measured value This menu appears once for each measuring input. Channel : parameter Sim. main value Options If you simulate the measured value, this is indicated on • On the display by a simulation icon in front of the measured •...
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Page 32: Repair
Repair Liquistation CSF22 Repair Spare parts Contact your Endress+Hauser Service if you have any questions regarding spare parts. a0014211 Fig. 6: Spare parts Item No. Designation and contents Order number Spare parts kit Lid for housing upper complete 71119023 Housing cover with display CM44... -
Page 33: Return
Liquistation CSF22 Accessories Return The sampler is repaired on site. Contact your Endress+Hauser Service Department. Disposal The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste. Please comply with local regulations and guidelines. -
Page 34: Index
Liquistation CSF22 Index Adjusting diagnostic information ... 6 Recommended maintenance....25 Repair ....... 32 Replacing the pump tube . - Page 35 Liquistation CSF22 Endress+Hauser...
- Page 36 www.addresses.endress.com...
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