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PROLEC PME100 User Manual

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562100-000, Issue1.1, December 2015

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Summary of Contents for PROLEC PME100

  • Page 1 562100-000, Issue1.1, December 2015...
  • Page 2 Any alterations or modifications to machine components which affect this system and any system component failure must be reported to Prolec Ltd or via the machine convertor/ service agreement holder. This manual must be kept with the product and be passed on to any subsequent user of the product.

  • Page 3: Table Of Contents

    Table of contents Use of this Document Notices System Identification Operating and Restriction Situation Recommendations 4.1 MEC Override Operating Instructions 5.1 Power Up 5.2 Using the Display 5.3 User Login 5.4 Supervisor Login 5.5 Logout Top Menu 6.1 Product Type Selection Menu 6.2 Product Type Selection Menu (Optional) 6.3 PME 2D Digging (Optional) Envelope Monitoring...
  • Page 4 Table of contents (continued) 7.1.4 Machine Envelope Indicator (MEC) - Height 7.1.5 Machine Envelope Controller (MEC) - Height 7.2 Limit Control Override 7.2.1 Soft Override 7.2.2 Master Override Key Switch System Messages 8.1 On Screen Messages 8.2 LED and Internal Alarm Warnings Daily checks Repair Test / Diagnostics...
  • Page 5 Table of contents (continued) User Login 14.1 User Login Setup 14.2 Add New User to Login 14.3 Edit User Details 14.4 Select User to Delete 14.5 Edit User Access Code 14.6 Enable / Disable Users Taking Product out of Operation Service and Repair 16.1 Maintenance Review Definitions / Glossary...

  • Page 6: Use Of This Document

    562100-000, Issue1.1, December 2015 Use of this Document This user guide is intended for persons familiar with the use of construction plant under- taking lifting operations. WARNING denotes a risk situation. Caution must be use. Information about particular risks which may be generated by certain applications and about additional protective measures which are necessary for such appli- cations.

  • Page 7: System Identification

    562100-000, Issue1.1, December 2015 System Identification The PME system provides two primary safety functions Lifting Stability Machine Envelope Monitoring Both safety functions are achieved through real time monitoring of some or all of the machine’s moving parts ( booms, other articulations, turret etc ) and its environment ( ground pitch and inclination, load etc) and actively determining the safety of the current operation where appropriate limits have been set.

  • Page 8: Operating And Restriction Situation Recommendations

    562100-000, Issue1.1, December 2015 Operating and Hazard Situation Recommendations Operating Recommendations When using envelope monitoring: When setting a slew restriction, make sure any implement attached is in its least fa-  vourable position Check for correct operation once the restriction or restrictions have been set ...

  • Page 9: Operating Instructions

    562100-000, Issue1.1, December 2015 Operating Instructions 5.1 Power Up The PME system automatically powers up when the ignition is switched to on. The in-cab unit incorporates a 4.3” high resolution LCD display and is controlled with three buttons at each side. Three status LEDs and an internal alarm provide further indication. The system will perform a self check at start up: All LEDs will flash, the internal alarm and the external alarm (if fitted) will sound and the system will perform a self test.

  • Page 10: Using The Display

    562100-000, Issue1.1, December 2015 5.2 Using the Display The display is operated by using the buttons adjacent to the function icons. The buttons can open a sub menu, turn a function ON or OFF, set a value, toggle through multiple screens, no one button has a single function.

  • Page 11: User Login

    562100-000, Issue1.1, December 2015 5.3 User Login PME may be configured to work with the built-in user list. If so, the system will prompt for a user login pass code after acknowledging the safety warning screen. Select the user name required and the login code screen will appear. Using the Arrow icon buttons, enter a valid pass code.

  • Page 12: Supervisor Login

    562100-000, Issue1.1, December 2015 5.4 Supervisor Login To login as a supervisor, either Login as described in section 5.3, use the supervisor key switch (if fitted) or hold any Exit icon button down for three seconds and enter your code. Logging out is described in section 5.5 or use the supervisor key switch.

  • Page 13: Top Menu

    562100-000, Issue1.1, December 2015 Top Menu The Top Menu screen allows access to all the system functions. To reveal the icons, if hidden, press any button. To return to the Top Menu from a sub menu press the EXIT button until the Top Menu is displayed. Top Menu button functions: Limits menu ...

  • Page 14: Product Type Selection Menu (Optional)

    562100-000, Issue1.1, December 2015 6.2 Product Type Selection Menu (Optional) This system can be configured for multiple Product Types. If more than one Product is available, they will be manually selected via the product screen shown below. Use the Arrow icon buttons to select the required product and confirm using the Tick icon button, the system will restart automatically.

  • Page 15: Envelope Monitoring

    Tool Selection, see section 6.1. PME100 monitors the highest part of the machine, but may be unaware of any implement fitted therefore make sure any implement attached is in its least favourable position.

  • Page 16: Height Limit

    562100-000, Issue1.1, December 2015 7.1 Height Limit 7.1.1 Height Limits Menu A height limit can be set by entering a known height on the key- pad or by manually moving the machine to the desired limit. Current height limit and highest point. Only displayed if a height limit is set.

  • Page 17: Height Limit Setting - Known Height

    562100-000, Issue1.1, December 2015 7.1.2 Height Limit Setting - Known Height A known limit can be entered into the display. This is the vertical height from the base or ground of the ma- chine: Enter a value Exit to previous menu Press the ’Enter a value’...

  • Page 18: Height Limit Setting - Using Current Highest Point

    562100-000, Issue1.1, December 2015 7.1.3 Height Limit Setting - Using Current Highest Point Set the limit using the current highest point of the machine. Ensure the equipment is off the ground before setting the limit. Move equipment to required height limit and press this button To set the height limit using the machine, move the equipment to the desired maximum height,...

  • Page 19: Machine Envelope Indicator (Mec) - Height

    562100-000, Issue1.1, December 2015 7.1.4 Machine Envelope Indicator (MEI) - Height If any of the equipment enters the approach limit* an ‘Approaching max height’ message will appear, the internal alarm will sound and the amber LED will be lit. MEI systems will not cut motion to any section of equipment that has reached a limit.

  • Page 20: Machine Envelope Controller (Mec) - Height

    562100-000, Issue1.1, December 2015 7.1.5 Machine Envelope Controller (MEC) - Height If any of the equipment enters the approach limit* a ‘Close to max height’ mes- sage will appear, the internal alarm will beep and the amber LED will be lit. MEC systems will cut mo- tion to any section of equipment that has...

  • Page 21: Limit Control Override

    562100-000, Issue1.1, December 2015 7.2 Limit Control Override 7.2.1 Soft Override After three seconds a Soft Override icon appears in the right hand middle icon if any type of limit has been reached (Angular slew limit shown ). If soft over- ride is utilised, the machine hydraulics will be re-enabled.

  • Page 22: System Messages

    562100-000, Issue1.1, December 2015 System Messages 8.1 On Screen Messages Highest point of equipment within *0.5m of set limit Close to max height Equipment has reached set limit Max height reached Override has been activated (Soft or master Key) In Override **Boom not straight Offset is not straight Offset is not straight with an envelope limit set...

  • Page 23: Daily Checks

    562100-000, Issue1.1, December 2015 Daily Checks Display - check for damage and correct operation  Safety Controller - check for damage and correct operation  Sensors and sensor cabling - check for damage  Cable Connections - check for damage, loose or disconnected connectors ...

  • Page 24: Relay Function Test

    562100-000, Issue1.1, December 2015 11.1 Relay Function Test To test the relays and motion cut valves use the blue arrow to highlight the appropriate output. When highlighted no motion for that service should be possible. Input signals are indicated by the LED lamp status. Operate / show status of feature Exit to previous menu...

  • Page 25: Beacon, Led And Internal / External Alarm Function Test

    562100-000, Issue1.1, December 2015 11.3 Beacon, LED and Internal / External Alarm Function Test Press the Beacon icon button with painted cross button to activate the beacon (if fitted) Press the Beacon icon button to activate the external alarm (if fitted) Press the Alarm icon button to activate the internal alarm and display LEDs Press the LED icon button to deactivate the internal...

  • Page 26: Display Settings

    562100-000, Issue1.1, December 2015 13 Display Settings The display brightness, button click volume, and the displayed machine colour and type can be adjusted from this menu. Adjust button click volume Select day/night mode Language selection and OFF Exit to previous menu Select machine colour / type and back- ground colour...

  • Page 27: Select Display Machine

    562100-000, Issue1.1, December 2015 13.2 Select Display Machine An appropriate machine type for the dis- play can be selected from this list. Moves highlighter UP Accept highlighted Exit without change language Moves highlighter DOWN 13.3 Select Language An appropriate language type for the display can be selected from this list.

  • Page 28: Background Colour

    562100-000, Issue1.1, December 2015 13.4 Background Colour The screen background colour can be altered, use the Background colour button to scroll through the available colours. Scroll through and accept background colour Exit to previous menu 14 User Login 14.1 User Login Setup Requires supervisor access rights.

  • Page 29: Add New User To Login

    562100-000, Issue1.1, December 2015 14.2 Add New User to Login Requires supervisor access code Scroll up though high- lighted digits/ letters Cancel without change Moves highlighter to Moves highlighter to left/ Hold to delete digit right Accept displayed Scroll down though name highlighted digits/ letters...

  • Page 30: Edit User Details

    562100-000, Issue1.1, December 2015 14.3 Edit User Details Requires supervisor access rights. Moves highlighter UP Cancel without change Select highlighted user Moves highlighter DOWN Scroll up though high- Cancel without change lighted digits/ letters Moves highlighter to Moves highlighter to left/ Hold to delete digit right Accept displayed...

  • Page 31: Select User To Delete

    562100-000, Issue1.1, December 2015 14.4 Select User to Delete Requires supervisor access rights. Moves highlighter UP Return to previous Exit without change Delete highlighted user screen Moves highlighter DOWN 14.5 Edit User Access Code Requires supervisor access rights. Moves highlighter UP Return to previous Accept highlighted Exit without change...

  • Page 32: Enable / Disable Users

    16.1 Maintenance Review Due to nature of the PME system operating environment, changes in usage can occur. Prolec Ltd must be notified of any changes in the pattern of use of the system for consid- eration. Any alterations or modifications to machine components which affect the system must be reported to Prolec Ltd or via the service agreement holder.

  • Page 33: Definitions / Glossary

    562100-000, Issue1.1, December 2015 17 Definitions / Glossary Definitions of words used to ensure understanding Part Number Second articulation (stick) Artic Second articulation of a hydraulically adjustable boom (luffing boom, knuckle boom, two piece boom) Attachment Tool fixed to the dipper other than a bucket Angle sensor Sensor detecting current equipment angle Blade...

  • Page 34: Amendment / Revision Record

    562100-000, Issue1.1, December 2015 18 Amendment / Revision Record Issue Number Section / Page Amendment / Revision Description Initial Document Release Content brought into line with Software Version 1.25.0.0 34 of 36...
  • Page 35 562100-000, Issue1.1, December 2015 35 of 36...
  • Page 36 562100-000, Issue1.1, December 2015 Prolec Ltd 25 Benson Road Nuffield Industrial Estate Poole England BH17 0GB Tel: +44 (0)1202 681190 E-mail: service@prolec.co.uk Prolec Ltd® is a member of the James Fisher Group of Companies...

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