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Tyco Electronics 58449-1 Instruction Sheet

Die holder assemblies
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Table of Contents

Upper Die Holder
Handle
Connector Support
Bracket
Lower Die Holder
Slide Base
(Ref)
Base Plate
(Ref)
DIE HOLDER ASSEMBLY
58449--1
58449--2
58449--3
1. INTRODUCTION
Die Holder Assemblies 58449--1, --2, and --3 are
designed to be used with 2700--lb Pneumatic Power
Unit 312522--3 to crimp the ferrules of the connectors
listed in Figure 1 onto round shielded cable.
Refer to Instruction Sheets 408--9072 (SDL
connectors) and 408--9010 (AMPLIMITE connectors)
for connector assembly and die assembly selection,
and Customer Manual 409--5843 for operating
procedure of the pneumatic power unit.
All numerical values in this instruction sheet are
NOTE
in metric units [with U.S. customary units in
i
brackets]. Dimensions are in millimeters [and
inches]. Figures are not drawn to scale.
Read these instructions and any referenced
documents thoroughly before using the die holder
assembly.
E2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
Die Holder Assemblies
58449- 1, - 2, and - 3
Ram Adapter
Lower Connector
Support (Ref)
CONNECTOR
AMPLIMITE*
Shielded Data Link (SDL)
AMPLIMITE and SDL
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Figure 1
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
(See Figure 1)
Each die holder assembly consists of two
subassemblies: an upper die holder and a lower die
holder. A clear plastic guard assembly (not shown) is
also provided to protect the operator from possible
injury during the crimping operation.
The upper die holder subassembly consists of a die
holder, a die holding plate, and a ram adapter. The
upper plate is spaced from the ram of the power unit
by the ram adapter. The ram adapter is mounted to
the ram of the power unit with four socket head cap
screws (included with the die holder assembly).
The lower die holder subassembly consists of a die
holder, a die holding plate with a guide block, a
connector support bracket, and a cable clamp spring.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 9721
18 MAY 10 Rev B
Pneumatic
Power Unit
Upper Die Holding
Plate
Guide Block
Cable Clamp
Springs
Lower Die
Holding Plate
1 of 8
LOC B

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Summary of Contents for Tyco Electronics 58449-1

  • Page 1 PRODUCT INFORMATION 1- - 800- - 522- - 6752 For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOC B *Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
  • Page 2 Guide Block Pin(s) Handle (Positioned to Left Side) Lower Die Holder Guide Pin(s) Base Plate (Not Shown, Ref) Stop Front of Pneumatic Power Unit Tool Stop Lower Die Holder Subassembly Figure 2 2 of 8 Rev B Tyco Electronics Corporation...
  • Page 3 Upper Die Holder Pin(s) Front Guard Assembly Front Guard Connector Support Upper Die Assembly Bracket (Indenter) (Ref) Lower Die Holder Lower Die Tool Stop (Anvil) (Ref) Locating Hole(s) of Guide Block Figure 3 Rev B 3 of 8 Tyco Electronics Corporation...

  • Page 4: Crimping Procedure

    The ram will automatically lower when lower die NOTE holder is positioned against stop. The cable clamp springs can be adjusted for various cable diameters. Loosen the cap screw and re--position the cable clamp springs. 4 of 8 Rev B Tyco Electronics Corporation...
  • Page 5 Plate (Ref) Alignment Gage Locator Upper Die Holder (for SDL Connector) Die Assembly (for SDL Connector, Ref) Clamping Block Tapped Hole (Ref) Guide Block Lower Die Holder (Ref) (for SDL Connector) Figure 4 Rev B 5 of 8 Tyco Electronics Corporation...

  • Page 6: Maintenance And Inspection

    Parts other than those listed 3. The presence of abnormal amounts of dust and should be replaced by Tyco Electronics to ensure dirt. quality and reliability. Order replacement parts 4.

  • Page 7: Replacement Parts

    GUARD, Front — 314681--1 GUARD, Fixed — 314682--1 SUPPORT, Lower 314683--1 BRACKET, Support 314684--1 BLOCK, Clamping 314685--1 BLOCK, Guide 314686--1 PLATE, Lower — 314687--1 PLATE, Upper — 543154--1 SLIDE, Base Figure 5 (Cont’d) Rev B 7 of 8 Tyco Electronics Corporation...
  • Page 8 — 854884--1 PLATE, Upper — — 021001--5 SCREW, Shoulder Head Cap, --20 ¢ .875 in. Not Shown 854923--1 GAGE, Alignment — — Not Shown 854923--2 GAGE, Alignment — — Figure 5 (End) 8 of 8 Rev B Tyco Electronics Corporation...

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58449-258449-3

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