Table of Contents
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CONTENTS
1.
Product Name and Part Number .............................................................................
1.1 Contact ......................................................................................................................
1.2 Housing .....................................................................................................................
1.3 Part Number ..............................................................................................................
2.
Inspection of Contact and Housing ........................................................................
2.1 TE's Shipping Inspection............................................................................................
2.2 Customer's Receiving Inspection ...............................................................................
3.
Crimping Operation ................................................................................................
3.1 Control of Storage and Transfer .................................................................................
3.2 Control of Crimping Operation....................................................................................
3.3 Control of Crimped In-Process Products ....................................................................
4.
Manufacturing Harness Assemblies.......................................................................
4.1
Mating Contact into Housing and Complete of Doublelock........................................
4.2
Extract of Contact .....................................................................................................
4.3
Dealing with Harness Products .................................................................................
5.
Assembling on Vehicles ..........................................................................................
5.1
Receiving Inspection.................................................................................................
5.2
Points of Mating Operation........................................................................................
5.3
Caution .....................................................................................................................
Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535)
© Copyright 2007 Tyco Electronics AMP K.K. All international rights reserved.
* :
Trademark
Customer Manual
213-8535
16POS DIAGNOSTIC CONNECTOR
3-5-8
412-5666-1
19AUG08 Rev.D2
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Summary of Contents for Tyco Electronics 16Pos.Plug Housing
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Page 1: Table Of Contents
Dealing with Harness Products ................. Assembling on Vehicles ..................Receiving Inspection....................Points of Mating Operation..................Caution ........................1 of 13 Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) 213-8535 3-5-8 © Copyright 2007 Tyco Electronics AMP K.K. All international rights reserved. Trademark... -
Page 2: Product Name And Part Number
Customer Manual 412-5666-1 1 Product Name and Part Number This product is called 16position Diagnostic Connector and composed of following parts. 1.1 Contact Insulation Barrel Stabilizer Wire Barrel 1.5mm Female Contact Touching Area (inside box) 1.2 Housing Double Lock Plate Plug Housing Cap Lock Rev. -
Page 3: Part Number
○ 1.3.2 Housing Pos. Name Number 16Pos.Plug Housing 179631 2 Inspection of Contact and Housing 2.1 TE’s Shipping Inspection Prior to shipping, products are thoroughly inspected by TE in accordance with the self-specified quality control procedures and regulations to cover all the data of manufactures by each lot production. Date of manufacturing is shown on the wrapping so that the process of manufacturing can be traced referring to the records of inspection, manufacturing and machinery control. -
Page 4: Customer's Receiving Inspection
Customer Manual 412-5666-1 2.2 Customer’s Receiving Inspection Also, it is desirable that products are at least inspected referring to the applied customer drawing as receiving inspection. Please follow the method below. Contact Tools for Item Inspection Regulation and Method Measurement 1 Shape Visual Appearance... -
Page 5: Crimping Operation
Customer Manual 412-5666-1 3. Crimping Operation Crimping of Contacts must be done with TE specified application tools following the specified procedure. Also, it is recommended to record the part number and date code (see already specified example; 95402) for future reference. 3.1 Storage and Transfer of Reeled Products 1 Avoid Carrying or leaving terminal reel in an open area without wrapping it with proper material. -
Page 6: Control Of Crimping Operation
Customer Manual 412-5666-1 3.2 Control of Crimping Operation It is required to prepare the Instruction Manual following the Application Specification 114-2136. Important points are listed below. 1 Wires must not be damaged or severed severed normal defected 2 Wire end pre-treatment before Crimping length of the strip appropriate length: the length of wire barrel of used contact +0.5 1.0mm 3 Cross-section of Wire Barrel Crimp... - Page 7 Customer Manual 412-5666-1 4 Modified Micrometer for Measurement of Crimp Height Number: 4001 (J980A2-2) 3.2.1 Crimping Condition of Contact Bend-Up 3°MAX Wire Barrel Seam (No stand looses out of the seam) Twist Deformation after Crimping ±5° Bend-Down 3°MAX Insulation Stripping Length Front Bell mouth (0.25mm) Wire End Protrusion Length (1.27mm MAX) Rear bell mouth (0.2mm)
- Page 8 Customer Manual 412-5666-1 3.2.2 Crimping Data 1.5mm Series Applicator No. to crimp contacts and the sizes are follows. Please have a check before the operation. Wire Barrel Crimp Inspection Items Contact Applicator No. Wire Size Width Height Width Height 1.07 776001 567467-2 1.78...
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Page 9: Control Of Crimped In-Process Products
Customer Manual 412-5666-1 3.3 Control of Crimped In-Process Products 3.3.1 Inspection of Products Inspection of crimped in-process products must be conducted by the lot unit, which means the group of products manufactured under the same set-up adjustment of the crimping machine or that of products manufactured during whole one day. -
Page 10: Manufacturing Harness Assemblies
Customer Manual 412-5666-1 3.2.2 Storage Products must be kept in the clean, dry area. Exposing in the open air until the following day is strictly forbidden for the prevention from contamination by dust and particle. Maximum 100 of in-process crimped leads to bundle. Avoid stacking and piling up of the in-process products in large volume, lest it should result in catching each other and entangling on the projecting parts of the leads. - Page 11 Customer Manual 412-5666-1 4.1.2 Secondary Lock Operation Secondary Lock Plate (Upper) Cap Lock Contact Insertion Direction Secondary Lock Plate (Lower) 1 After completing all contacts insertion, rotate each Secondary Lock Plate and then press both sides of Secondary Lock as shown two solid arrows in below figure at the same time until click sound is made.
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Page 12: Extract Of Contact
Customer Manual 412-5666-1 4.2 Extraction of Contact 4.2.1 Undoing of Doublelock Lift up the Doublelock Plate with the tip of 1.2mm-width driver placed at the small holes (2holes: please note the tear drop mark to place the driver at.) Tear drop mark to place the driver at Hole (up) The way to lift up Hole (down) -
Page 13: Dealing With Harness Products
Customer Manual 412-5666-1 4.3 Control of Harness Products 4.3.1 Inspection of Harness All Harness products are required to be inspected as inspection unit following the directions below. 1 As a checking probe for all the circuits of connectors, use the Mating Tab Contact or the tab that could substitute for it. -
Page 14: Points Of Mating Operation
Customer Manual 412-5666-1 5.3 Caution Through this product is designed to bear the impact to some extent, the extra weight of the harnesses is added when it is fully mated due to its multi-positioning. Beware of the outside pressure and dropping impact during the operation, and take extreme care in transferring.
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