Nussbaum TSK 8000 Operating Manual, Inspection Book
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Nussbaum TSK 8000 Operating Manual, Inspection Book

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Operating manual | Inspection book
including spare parts list
Version: USA
Manual date: 29.11.2021
TOP LIFT TSK 8000
Serial No.:
Made
in
Germany

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Summary of Contents for Nussbaum TSK 8000

  • Page 1 Operating manual | Inspection book including spare parts list Version: USA Manual date: 29.11.2021 TOP LIFT TSK 8000 Serial No.: Made Germany...
  • Page 2 OPI_TOP LIFT TSK 8000_V3.2_EN...

  • Page 3: Table Of Contents

    General informations _____________________ 5 Installation ______________________________ 21 Lift purpose ____________________________________5 Operating instructions ___________________ 21 Liability ________________________________________5 Owner/Employer responsibilities ________________5 Lifting the vehicle ____________________________ 21 Lift operator responsibilities _____________________6 Lowering the vehicle _________________________ 22 Safety regulations ______________________________6 Behaviour in cases of error _______________ 23 Safety devices _________________________________7 1.7 Safety labels affixed to lift ______________________8...

  • Page 5: General Informations

    The Owner/Employer shall establish procedures to The TSK 8000 is a hydraulic symmetric In-Ground Lift periodically inspect the lift in accordance with the with a lifting capacity of 8000 pounds. The Lift fea- lift manufacturer’s instructions or ANSI/ALOIM:2008...

  • Page 6: Lift Operator Responsibilities

    • No one is to occupy a vehicle during any phase • Shall be trained to operate and use the TSK 8000 of Lift operation. Lift for its designed use. • No one is to climb onto the automotive Lift when •...

  • Page 7: Safety Devices

    Save these instructions! Safety devices Nussbaum has designed several saftety features into each Lift to ensure safe and efficient opera- tions under a variety of conditions. Warranties will be voided and dangerous working conditions exist if any of the listed devices are altered or disabled.

  • Page 8: Safety Labels Affixed To Lift

    Safety labels affixed to lift Warning Label pic- tographs used with permission of Automotive Lift Institute. OPI_TOP LIFT TSK 8000_V3.2_EN...
  • Page 9 OPI_TOP LIFT TSK 8000_V3.2_EN...

  • Page 10: Protocols

    Read all labels and verify that all authorized users fully understand the meaning of each caution / warning / safety instruction. Do not remove or de- face safety labels from the lift. Protocols Technical documentation contains important infor- mation for safe operation and for retaining func- tional safety of the lift.

  • Page 11: Set Up Protocol

    After successful set up, complete this form fully, sign it, make a copy and send the original to the man- ufacturer within a week. The copy remains in the inspection book. Nussbaum Automotive Solutions, LP 1932 Jordache Court Gastonia, NC 28052 Fax: 1-704-864-2476 Email: warranty@nussbaum-usa.com...

  • Page 12: Transfer Protocol

    Transfer protocol The lift with serial number _________________________ was set up on (date) ______________________________ at (company name) _____________________________ in (town, city) _____________________________________ checked for function and safety and put into operation. The following listed people (operators) were trained to handle the lift after it was set up by a trained assem- bler of the manufacturer or a contract partner (specialist).

  • Page 13: System Master Sheet

    System master sheet Manufacturer Nussbaum Custom Lifts GmbH D-77694 Kehl-Sundheim, Germany Tel.: +49 78 53 899 100 www.nussbaumlifts.com info@nussbaum-group.de Purpose The lift is a lifting tool for raising vehicles up to a total weight of 8000 lbs (3500 kg). The lift is not set up for standing on the fixture or for personnel conveyance.

  • Page 14: Technical Information

    Technical information Safety devices • Over-pressure valve Technical data Hydraulic system fuse against over-pressure. • Two redundant hydraulic circuits, load receivers Load carrying capacity 8000 lbs (3500kg) connected via beams Secure the vehicle against unauthorised lower- Loading a lifting arm A single load from only ing.

  • Page 15: Data Sheet

    Data sheet OPI_TOP LIFT TSK 8000_V3.2_EN...
  • Page 16 Clearance around the lift recommended clearance between car and ceiling (depends on the highest car) recommended clearance around the lift 2 0 " 2 0 " OPI_TOP LIFT TSK 8000_V3.2_EN...

  • Page 17: Foundation Plan

    Foundation plan OPI_TOP LIFT TSK 8000_V3.2_EN...

  • Page 18: Hydraulic Plan

    Hydraulic plan 2 . 1 2 . 1 2 . 2 Stückl 0.1 Ag 1.0 B 2 . 2 2 . 2 1.1 D 1.2 S Ansprechstrom 15l/min Ansprechstrom 15l/min 1.3 V 1.4 K 1.5 R 2.1 Zy 2.2 Le M eA 1 .

  • Page 19: Electrical Circuit Diagram

    These plans were generated on a CAD system. To keep plans to the current state, we ask that you re- quest Nussbaum to make the changes. These circuit diagrams are intellectual property. They may not be given to third parties or repro- duced without our permission! Rights to make changes are retained.
  • Page 20 OPI_TOP LIFT TSK 8000_V3.2_EN...

  • Page 21: Installation

    Installation to consult a qualified person to address any local or state requirements (per the ALCTV standard: “a The installation of the Lift is performed by manufactur- qualified person should be consulted to address er trained technicians or by the manufacturer’s distri- any seismic loads and other local or state require- bution partner.

  • Page 22: Lowering The Vehicle

    • Check that the swivel arm safety is latched in on • Lower the vehicle to the desired working height all lifting arms. or to its lowest position; pull the operating lever slowly v “Lower”. • The entire lifting process must continuously be ob- served by the operator.

  • Page 23: Behaviour In Cases Of Error

    Behaviour in cases of error Problem: The lift cannot be lowered Defective operational readiness of the lift may be Possible causes: Remedy: due to a simple error. Check the system for the list- ed sources of error. Lifting table is sitting on See Section 6.1 If the error cannot be removed after an inspection an obstacle...

  • Page 24: Maintenance And Care Of The System

    2. If the safety latches are locked, they must be 2. Remove the blue pneumatic hose coming from lifted with a suitable tool (hyd. lifter) if needed the lift at the pneumatic valve. (see Fig. 2b). until the safety latch opens due to the attached 3.

  • Page 25: Maintenance Plan

    Value is placed on long lifetimes and safety in the possible availability and functional capacity of the development and production of Nussbaum prod- lift system, ensure the list of any cleaning, care and ucts. To guarantee the safety of the operator, prod- maintenance work is done.
  • Page 26 Time frame Maintenance Maintenance plan type position All weld seams must have a visual inspection. Stop Trained ser- 1 x / 12 the system and contact the manufacturer if there are vice personnel cracks or breaks in weld seams of the lift. Check electrical components for function and con- dition.
  • Page 27 Time frame Maintenance Maintenance plan type position Check the paint: • Check the powder coating and improve if required. Damage by external influences is to be treated im- mediately after detection. If these points are not treated, infiltration of deposits of all kinds can cause wide-ranging and permanent damage. These points are to be lightly sanded (120 grit), cleaned and degreased.
  • Page 28 Time frame Maintenance Maintenance plan type position • Remove any sand and contaminants from the lifting post pipes and load lifting equipment using com- pressed air. Shorten the maintenance interval depending on the degree of contamination. • Clean the wipers of the lifting post pipes with com- pressed air and check for damage.
  • Page 29 Time frame Maintenance Maintenance plan type position Excerpt from BGR237: Specifications for the hydraulic hose lines Normal specification: Recommended exchange intervals: 6 years (operation duration including max. 2 years storage time) Trained ser- 1 x / 12 Increased demands e.g. by vice personnel • increased usage times e.g. multi-shift, short cycle times and pressure impulses •...

  • Page 30: Cleaning The Lift

    Cleaning the lift tion point is located on the electrical boxes. A regular and expert clean helps retain the value • To protect the electrical cable all cable conduits of the lift. are to be fitted with cable sleeves or flexible plas- Additionally, it can also be a pre-requisite for the tic pipes. preservation of guarantee claims for any eventual •...

  • Page 31: Commissioning

    the minimum screw-in depth. Other- Commissioning wise this can lead to damage and endanger life and limb. Before commissioning, a single safety inspection These tables have been completed to must be done (use the "single safety inspection" give an overview about the required form) fastening screws.

  • Page 32: Single Safety Inspection Before Commissioning

    Single safety inspection before commissioning Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........

  • Page 33: Regular Safety Inspection And Maintenance

    Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........
  • Page 34 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........
  • Page 35 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........
  • Page 36 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........
  • Page 37 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........
  • Page 38 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........
  • Page 39 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........
  • Page 40 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........
  • Page 41 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........
  • Page 42 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual ........

  • Page 43: Exceptional Safety Inspection

    Exceptional safety inspection Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Retest Remarks missing □ □ □ Condition model plate .............._______________________________ □ □ □ Condition short operating manual .........._______________________________ □...
  • Page 44 OPI_TOP LIFT TSK 8000_V3.2_EN...
  • Page 45 Spare parts list TOP LIFT TSK 8000 Serial No.: Made Germany...
  • Page 46 Complete pan POS. DESIGNATION 2.35 TS (2.35 R) 2.35 TSK (2.35 B) PAN, WELDED PART 235TS85003 235TSK85003 CUSTOM PROFILE SEAL 137785 149806 COVER + ACCESSORIES 235TS29000 235TSK49000 OPI_TOP LIFT TSK 8000_V3.2_EN...
  • Page 47 Complete lifting unit POS. DESIGNATION GUIDE PIPE 235TS86000 BURST PIPE PROTECTION 235TS22110 HYDRAULIC CYLINDER 235TS22100 SAFETY LATCH CYLINDER 235TS02010 SAFETY CATCH 250TTKAS10009 SAFETY LATCH GUIDE 235TS30039 SAFETY LATCH BAR + HOLDER 235TS10010 HYDRAULIC CONNECTOR 980020 HYDRAULIC PIPE 235TSK22028 OPI_TOP LIFT TSK 8000_V3.2_EN...
  • Page 48 Complete guide pipe POS. DESIGNATION TS, TSK GUIDE PIPE 235TS26053 235TS26053 CYLINDER SCREW 9912M16X60 9912M16X60 NUTS 9439M16ZN 9439M16ZN O-RING 9ORAR00433 9ORAR00433 GUIDE RING 970183 970183 OPI_TOP LIFT TSK 8000_V3.2_EN...
  • Page 49 Lifting Arm POS. DESIGNATION TS, TSK LOCKING PIN 235TTKA48010 235TTKA48010 HOSE 235TSK08953 235TSK08953 COVER 235TSK08619 235TSK08619 BOLTS 235TTKA08033 235TTKA08033 TELESCOPE MOUNT 235TSK08980 235TSK08980 LOCKING PIN TELESCOPE MOUNT 250HDL48119 250HDL48119 LOCK WASHER 235TTKA08037 235TTKA08037 LOCKING SEGMENT 125SH08010 125SH08010 CYLINDER HEAD SCREW 9912-M16X80 10.9 9912-M16X80 10.9 OPI_TOP LIFT TSK 8000_V3.2_EN...
  • Page 50 912-M5x10 M5x10 Socket Bolts 35TSKUS01352 SPX Motor w/ tubes 66JLUS01310 Motor Holder 66JLUS01351 Control Assembly 66JLUS01303 Main Cover Weld Power Unit 66JLUS01309 Front Cover cket Bolts r w/ tubes ssembly er Weld TOLERANCES:(UNLESS OTHERWISE SPECIFIED) .XXX .005 0.25 New Sections 5/25/21 revision date...
  • Page 51 OPI_TOP LIFT TSK 8000_V3.2_EN...
  • Page 52 Dealer address/phone: Service Hotline Germany: 0800-5 288 911 Service Hotline International: +49 180-5 288 911 OPI_TOP LIFT TSK 8000_V3.2_EN_122021 - Artikelnummer: 975540...

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