Nussbaum COMBI LIFT 4.80 H Operating Manual And Inspection Book
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Nussbaum COMBI LIFT 4.80 H Operating Manual And Inspection Book

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Operating Manual and Inspection Book
Lift date: 07/2015
Operating manual date: 04/2021
COMBI LIFT 4.80 H
Serial Nr.:
HYMAX II 8000

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Summary of Contents for Nussbaum COMBI LIFT 4.80 H

  • Page 1 Operating Manual and Inspection Book Lift date: 07/2015 Operating manual date: 04/2021 COMBI LIFT 4.80 H HYMAX II 8000 Serial Nr.:...

  • Page 3: Table Of Contents

    Betriebsanleitung und Prüfbuch COMBI LIFT 4.80 H / HYMAX II 8000 Content Foreword ..........................4 Record of installation ......................6 Record of handing over ...................... 7 1 General Information ......................8 1.1 Installation and service checks of the automotive lift ............ 8 1.2 Warning Symbols ......................

  • Page 4: Foreword

    Nußbaum lifts is not responsible for incidents involving the use of Nußbaum lifting systems for applications other than those for which they were designed. Nussbaum Custom Lifts GmbH is not liable for any resulting damages. The user car- ries the risk alone.
  • Page 5 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Organisational Requirements The instructions for use are to be kept at the place of operation being easily accessible at any time. In addition to the instructions for use, rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and adhered to.

  • Page 6: Record Of Installation

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 After completely filling out this sheet including signatures, copy and return the original to the manu- facturer. The copy must remain in the manual.. Nussbaum Custom Lifts GmbH Hertzstr.

  • Page 7: Record Of Handing Over

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Record of handing over The automotive lift 4.80 H / HYMAX II 8000 with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started.

  • Page 8: General Information

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 1 General Information The document “Operating Instructions and Documentation” contains important infor- mation about installation, operation and maintenance of the automotive lift.  Conformation of installation of the automotive lift is recorded on the ”Record of Installation”...

  • Page 9: Master Document Of The Automotive Lift

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 2 Master document of the automotive lift Lift–manufacturer Nussbaum Custom Lifts GmbH Hertzstr. 6 D-77694 Kehl-Sundheim 2.2 Application The automotive lift 4.80 H / HYMAX II 8000 is a lifting mechanism for lifting motor vehicles with a laden weight of up to 8000 kg .

  • Page 10: Declaration Of Conformity

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 2.5 Declaration of Conformity Version 3.0...

  • Page 11: Technical Information

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 3 Technical Information 3.1 Technical ratings Capacity 8000 kg Load distribution max. 2:1 in or against the drive on direction Lifting time: approx. 49 sec. Lowering time approx.

  • Page 12: Data Sheet

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 3.3 Data sheet Version 3.0...

  • Page 13: Foundation Diagram Drawing

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 3.4 Foundation diagram drawing Version 3.0...
  • Page 14 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...

  • Page 15: Hydraulik Diagram Drawing

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 3.5 Hydraulik diagram drawing Version 3.0...

  • Page 16: Electrical Diagram 3X230 V

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 3.6 Electrical diagram 3x230 V Version 3.0...
  • Page 17 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 18 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 19 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 20 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 21 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 22 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 23 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 24 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...

  • Page 25: Electrical Diagram 3X400 V

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 3.7 Electrical diagram 3x400 V Version 3.0...
  • Page 26 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 27 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 28 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 29 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 30 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 31 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 32 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...
  • Page 33 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Version 3.0...

  • Page 34: Safety Regulations

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 4 Safety regulations If you use the automotive lift, the German following regulations are to be considered: BGG945: Examine of automotive-lifts; BGR500 Using automotive-lifts; (VBG14). Especially the following regulations are very important: •...

  • Page 35: Operating Instructions

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 5 Operating Instructions When handling the system, it must absolutely comply with safety regulations. Carefully read the safety regulations in chapter 4 before first operation ! To prevent operation by unauthorized people, secure the main switch (a).

  • Page 36: Platform Illumination (Optional)

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 The entire contact area of each wheel must be completely on the drive-in rails, otherwise there is a danger of falling! 5.3 Platform illumination (optional) There are four lamps integrated on the interior side of the drive rails to give equal illumina- tion of the work area.

  • Page 37: Lowering The Vehicle

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 5.7 Lowering the vehicle Check that there are no people or objects in the hazardous area of the lift. • Push the ↓ “LOWER” button (c) to start the lowering process.

  • Page 38: Troubleshooting

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 6 Troubleshooting If the lift does not work properly, the reason might be quite simple. Please check the lift for the potential reasons mentioned on the following pages. If the cause of trouble still cannot be found, please call technical service.

  • Page 39: Emergency Lowering

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 vated and the lift switches off. In this case, move the lift upwards by pushing the “Bridge” (16) and the o “LIFT” (12) buttons on the operating panel until the obstacle can be re- moved or the cable is tensioned again.
  • Page 40 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Before the emergency lowering can be done, the safety catches (j) must be manually re- tracted. When the safety latches are snapped, the lift must be moved out of the latches or lifted with a suitable device to release the latches.
  • Page 41 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 f) screw-on cap with Allen screw h) Allen key l) valve MV1 m) valve MV2 To lower the lift the control valve MV2 (m) on the aggregate has to be opened.

  • Page 42: Inspection And Maintenance

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 7 Inspection and Maintenance Before conducting maintenance work, preparations must be made to en- sure that during maintenance and repair work there is no risk to the safety of people working on or around the lift and also that there is no risk of damage to equipment being used on or around the lift.
  • Page 43 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 • Check the zinc surface and repair it with a suitable tool. Use abrasive paper (grain 280). White rust can result from moisture laying in certain areas for long periods of time.
  • Page 44 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 7.2 How often must the lift be cleaned? A regular and appropriate maintenance practice will aid the preservation of the lift. No guarantees can be given when damage (egg rust or fading colour) is the direct re- sult of poor maintenance and cleaning practice.

  • Page 45: Security Check

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 8 Security check The security check is necessary to guarantee the safety of the lift during use. It has to be performed in the following cases: 1. Before the initial operation, after the first installation.

  • Page 46: Erection And Bolting Down The Lift

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 9.2 Erection and bolting down the lift It is necessary to dowel the columns at 4 points. For this a concrete floor without rein- forcement, thickness of 140 mm and quality C20/25 is needed. In case of doubt a test drill is necessary and a dowel is to put in.
  • Page 47 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 The loose / broken cable switch (5) is only pre-mounted at the factory! After threading in and fastening the cable, the switch must be set according to pic- ture below.
  • Page 48 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 • Lower the lift into the ratchet. (press the button „lowering“ and pull the lever down- wards). • Adjust the columns again with a water bubble. • Fasten the dowels with a torque key.

  • Page 49: Change Of Lift Location

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 9.3 Change of lift location If the place of installation is to be changed, the new place has to be prepared in ac- cording to the regulations of the first installation. The change should be performed in accordance with the following points: •...
  • Page 50 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Pic 9: choice of the dowel length without floor pavement or tile surface BM10-15 Liebig-dowels Dowel type BM10-/70/40 Drilling depth a 85 Min. anchorage depth b 70 Thickness of concrete min.140...
  • Page 51 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Pic 10: choice of the dowel length with floor pavement or tile surface Liebig-dowels Dowel type BM10-15/70/65 BM10-15/0/100 BM10-15/70/140 Drilling depth Min. anchorage depth Thickness of concrete min.140(*)
  • Page 52 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Änderungen vorbehalten! subject to alterations! sous réserve des modifications! Jumbo , Sprinter 2.25SL³, 2.32SLº-2.35 SLº, SPL HDL5000 , HDL6500 , 250SE fischer-Dübel 4.32H -4.300H ¹/Power-Lift 1.25 SH-1.35SH , 2.30 TLS...

  • Page 53: First Security Check Before Installation

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 First security check before installation Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............ ...
  • Page 54 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Regular security check and Maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............ ...
  • Page 55 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Regular security check and Maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............ ...
  • Page 56 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Regular security check and Maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............ ...
  • Page 57 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Regular security check and Maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............ ...
  • Page 58 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Regular security check and Maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............ ...
  • Page 59 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Regular security check and Maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............ ...
  • Page 60 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Regular security check and Maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............ ...
  • Page 61 Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Regular security check and Maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate............ ...

  • Page 62: Extraordinary Security Check

    Operating Manual and Inspection Book COMBI LIFT 4.80 H / HYMAX II 8000 Extraordinary security check Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type    plate......................
  • Page 63 Betriebsanleitung und Prüfbuch COMBI LIFT 4.80 H / HYMAX II 8000 Nussbaum Custom Lifts GmbH | Hertzstr. 6 | D 77694 Kehl-Sundheim www.nussbaum-group.de | e-Mail: info@nussbaum-group.de Service Hotline Germany: 0800 5 288 911 Service Hotline International: +49 180 15 288 911...

This manual is also suitable for:

Hymax ii 8000

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