Pfeiffer Vacuum HIPACE 10 Operating Instructions Manual
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Pfeiffer Vacuum HIPACE 10 Operating Instructions Manual

Turbopump
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OPERATING INSTRUCTIONS
EN
Translation of the Original
HIPACE 10
►
Turbopump

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Summary of Contents for Pfeiffer Vacuum HIPACE 10

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original HIPACE 10 ► Turbopump...

  • Page 2: Change Operating Fluid Reservoir Bearing Side

    Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.

  • Page 3: Table Of Contents

    Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Identifying the product 3.1.1 Product types 3.1.2 Product features Functional properties 3.2.1 Cooling...
  • Page 4 Table of contents 6.2.3 Operation via Pfeiffer Vacuum display and control unit 6.2.4 Operation via field bus Switching on the turbopump Operation monitoring 6.4.1 Operating mode display via LED 6.4.2 Temperature monitoring Switching off and venting 6.5.1 Switching off 6.5.2 Venting...
  • Page 5 Stickers on the product Tbl. 2: Abbreviations used in this document Tbl. 3: Permissible ambient conditions Tbl. 4: Product designation of Pfeiffer Vacuum HiPace turbopumps Tbl. 5: Turbopump features Tbl. 6: Requirements for the dimensioning of customer-specific high vacuum con- nection Tbl.
  • Page 6 Screw assembly sequence for closing cap assembly Fig. 15: Rotor check Fig. 16: Installing and removing the electronic drive unit TC 110 Fig. 17: Spare parts HiPace 10 Fig. 18: HiPace 10 | TC 110 | DN 25 ISO-K 6/54...

  • Page 7: About This Manual

    1.1 Validity ► This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status.

  • Page 8: Abbreviations

    Meaning in this document Diameter value (in mm) Direct current Display Control Unit (Pfeiffer Vacuum display and control unit). Nominal diameter as size description Rotation speed value of a vacuum pump (frequency, in rpm or Hz) Handheld Programming Unit. Aid for control and monitoring of pump parameters...

  • Page 9: Instructions In The Text

    About this manual Abbreviation Meaning in this document [P:xxx] Electronic drive unit control parameters. Printed in bold as three-digit number in square brackets. Frequently displayed in conjunction with a short description. Example: [P:312] software version S1 switch on power supply pack Temperature (in °C) Turbopump electronic drive unit (turbo controller) Interface adapter...

  • Page 10: Safety

    Safety 2 Safety ► 2.1 General safety information ► The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►...
  • Page 11 Safety Risks during installation DANGER ► Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ► Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage, in accordance with IEC 61010-1 IEC 60950-1 and IEC 62368-1.
  • Page 12 Safety Risks during operation WARNING ► Danger to life from electric shock in the event of a fault In the event of a fault, devices connected to the mains may be live. There is a danger to life from electric shock when making contact with live components. ►...

  • Page 13: Safety Precautions

    ► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING ► Danger to life from poisoning where toxic process media leak from damaged connections Sudden twisting of the turbopump in the event of a fault causes fittings to accelerate.

  • Page 14: Limits Of Use Of The Product

    Safety Infringement of conformity due to modifications to the product ► The Declaration of Conformity from the manufacturer is no longer valid if the operator changes the original product or installs additional equipment. ● Following the installation into a system, the operator is required to check and re-evalu- ate the conformity of the overall system in the context of the relevant European Direc- tives, before commissioning that system.

  • Page 15: Proper Use

    The work described in this document may only be carried out by persons who have appropriate profes- sional qualifications and the necessary experience or who have completed the necessary training as provided by Pfeiffer Vacuum. Training people 1. Train the technical personnel on the product.

  • Page 16: Personnel Qualification For Maintenance And Repair

    ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.

  • Page 17: Product Description

    Pump article number ≥ index "C": Operating fluid TL 022 Tbl. 5: Turbopump features 3.2 Functional properties ► The turbopump forms a compact unit with the electronic drive unit TC 110. The Pfeiffer Vacuum power supply packs serve as voltage supply. 17/54...

  • Page 18: Cooling

    Product description Fig. 2: HiPace 10 design ► 1 Electronic drive unit TC 110 Fore-vacuum connection adapter 2 Screw caps (Bearing sides) Protective cover (fore-vacuum coonection) 3 Pump housing Ground terminal 4 Fixing holes Multifunction connection "X3" 5 Protective cover (high vacuum connection) 3.2.1 Cooling...

  • Page 19: Transportation And Storage

    ► Do not stack the products. ► Wear protective equipment, e.g. safety shoes. We recommend Pfeiffer Vacuum recommends keeping the transport packaging and original protective cov- Instructions for safe transport ► Transport the turbopump only within the permissible temperature limits.

  • Page 20: Installation

    Installation 5 Installation ► The installation of the turbopump and its fastening is of outstanding importance. The rotor of the turbo- pump revolves at very high speed. In practice it is not possible to exclude the risk of the rotor touching the stator (e.g.

  • Page 21: Consider The Earthquake Protection

    5.2.3 Using a mesh screen ► Pfeiffer Vacuum centering rings with mesh screen in the high vacuum flange protect the turbopump against foreign matter from the chambers. The pumping speed of the turbopump reduces according to the passage guide values and the size of the high vacuum flange.

  • Page 22: Mounting Orientations

    ► Use centering rings with integrated mesh screen for ISO flanges. 5.2.4 Mounting orientations ► Pfeiffer Vacuum turbopumps from the HiPace series are suitable for use with dry compressing backing pumps for mounting in all orientations. ► When using oil-sealed backing pumps, avoid backflow from the fore-vacuum range.

  • Page 23: Connecting The Fore-Vacuum Side

    ► Establishing the high vacuum connection 1. Use only the approved mounting kit from Pfeiffer Vacuum for connection. 2. Ensure that the sealing surfaces are clean and undamaged. 3. Connect the flange with the components of the mounting kit according to the figure.

  • Page 24: Connecting Accessories

    ► Observe the installation instructions in the operating instructions for the relevant accessory. ► Note the existing configuration of existing connections and control lines. ► Use the Pfeiffer Vacuum display and control unit DCU 002, or a DCU with integrated power supply pack.

  • Page 25: Connecting The Electrical Supply

    ► Do not carry out your own conversions or modifications on the unit. ► Ensure the integration into an Emergency Off safety circuit. 5.5.1 Grounding the vacuum pump ► Pfeiffer Vacuum recommends connecting a suitable grounding cable to discharge applicative interfer- ences. Fig. 8: Example: Connecting the grounding cable ►...
  • Page 26 Installation WARNING ► Danger of cut injuries from unexpected start up. The use of mating plugs of the electronic drive unit (accessories) enables the automatic run-up of the vacuum pump as soon the power is turned on. Attaching mating plugs before or during the installa- tion leads to the movement of parts hence the risk of cut injuries by sharp-edged in the exposed high vacuum flange.

  • Page 27: Operation

    Important settings and function-related variables are factory-programmed into the vacuum pump elec- tronic drive unit as parameters. Each parameter has a three-digit number and a description. Parameter- driven operation and control is supported via Pfeiffer Vacuum displays and control units, or externally via RS-485 using Pfeiffer Vacuum protocol.

  • Page 28: Operating Modes

    "with bridges" and running the supply voltage. Notes on operation without control unit 1. Only use the approved Pfeiffer Vacuum connection cables with bridges on the "X3" connection on the electronic drive unit.

  • Page 29: Switching On The Turbopump

    6.4.1 Operating mode display via LED ► LEDs on the electronic drive unit show the basic operating states of the vacuum pump. A differentiated error and warning display is only possible for operation with the Pfeiffer Vacuum display and control unit or a PC. Symbol...

  • Page 30: Switching Off And Venting

    Operation ● In order to avoid switching off the turbopump, the electronic drive unit already reduces the power consumption in case of exceeding the warning threshold for excess temperature. ─ Examples are an impermissible motor temperature, or impermissibly high housing tempera- ture.

  • Page 31: Maintenance

    5. Change the operating fluid reservoir at least every 4 years. 6. Have Pfeiffer Vacuum Service replace the rotor bearing of the turbopump at least every 4 years. 7. Consult with Pfeiffer Vacuum Service about shorter maintenance intervals for extreme loads or im- pure processes.

  • Page 32: Replace Operating Fluid Reservoir

    ► Never use sharp, metallic tools (e.g. tweezers). ► Only remove sealing rings with an O-ring picker. The HiPace 10 has two operating fluid reservoirs for lubrications of the ball bearings, with or without capillary rods depending on the design.
  • Page 33 Maintenance Fig. 10: Remove operating fluid reservoir ► 1 Interior hexagon socket screw Operating fluid reservoir 2 Screw cap Capillary rods (6×), if present 3 O-ring Bearing housing Remove operating fluid reservoir 1. Wear laboratory gloves to avoid skin contact. 2.
  • Page 34 Maintenance Fig. 11: Assemble operating fluid reservoir ► 1 Bearing housing Interior hexagon socket screw 2 Operating fluid reservoir Screw cap 3 Capillary rods (6×), if present O-ring Ensure correct installation orientation of operating fluid reservoir. Felt washer with the two cams aligned in installation orientation. Assemble operating fluid reservoir 1.
  • Page 35 Maintenance Fig. 12: Remove operating fluid reservoir ► 1 Interior hexagon socket screw Operating fluid reservoir 2 Screw cap Capillary rods (6×), if present 3 O-ring Bearing housing Remove operating fluid reservoir 1. Wear laboratory gloves to avoid skin contact. 2.

  • Page 36: Tighten Screws Of Closing Cap

    Maintenance Fig. 13: Assemble operating fluid reservoir ► 1 Bearing housing Interior hexagon socket screw 2 Operating fluid reservoir Screw cap 3 Capillary rods (6×), if present O-ring Ensure correct installation orientation of operating fluid reservoir. Felt washer with the two cams aligned in installation orientation. Assemble operating fluid reservoir 1.

  • Page 37: Performing Running Test

    Maintenance 180° Fig. 14: Screw assembly sequence for closing cap assembly ► 1 Closing cap drive side with marking Closing cap opposite side with marking Tighten screws of closing cap 1. Place turbopump flat on table. 2. Use marker pen to number all cylinder screws on the two closing caps as shown in figure. 3.

  • Page 38: Replacing The Electronic Drive Unit

    Maintenance 7.4 Replacing the electronic drive unit ► NOTICE ► Damage to the turbopump and electronic drive unit due to improper disconnection of compo- nents Even after the mains power is switched off, the turbopump continues to deliver electrical energy dur- ing its run-down period.

  • Page 39: Confirming The Speed Specification

    Tbl. 10: Characteristic nominal rotation speeds of the turbopumps Required aids ● A connected Pfeiffer Vacuum display and control unit. ● Knowledge of the configuration and setting of electronic drive unit operating parameters. Adjusting the nominal rotation speed confirmation ►...
  • Page 40 5. Set the parameter [P:777] to the required value of the nominal rotation speed in Hertz. Alternative to adjusting the nominal rotation speed confirmation A Pfeiffer Vacuum SpeedConfigurator for the one-time immediate setting of parameter [P:777] is included with the replacement units.

  • Page 41: Decommissioning

    2. Clean the turbopump exterior with a lint-free cloth and a little isopropanol. 3. If necessary, arrange for Pfeiffer Vacuum Service to completely clean the turbopump. 4. Observe the total running time of the turbopump and if necessary, arrange for Pfeiffer Vac- uum Service to replace the bearing.

  • Page 42: Recycling And Disposal

    9.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron –...

  • Page 43: Malfunctions

    ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. Should malfunctions occur, you can find information about potential causes and how to fix them here.
  • Page 44 ● Rotor not running 1. Check the turbopump for noise develop- smoothly, defective ment bearing 2. Contact Pfeiffer Vacuum Service. ● Run-up time set- 1. Extend the run-up time setpoint [P:700] point adjusted too via a display and control unit.

  • Page 45: Service Solutions By Pfeiffer Vacuum

    We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality.
  • Page 46 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.

  • Page 47: Spare Parts Hipace

    Spare parts HiPace 10 12 Spare parts HiPace 10 ► Fig. 17: Spare parts HiPace 10 ► 1 Electronic drive unit TC 110 Operating fluid reservoir 2 Capillary rods O-ring Position Designation Order number Remark Electronic drive unit TC according to version refer to the rating plate 2×...

  • Page 48: Accessories

    Accessories 13 Accessories ► View the range of accessories for hybrid bearing turbopumps on our website. 48/54...

  • Page 49: Technical Data And Dimensions

    14 Technical data and dimensions ► 14.1 General ► This section describes the basis for the technical data of Pfeiffer Vacuum turbopumps. Technical data ► Maximum values refer exclusively to the input as a single load. ● Specifications according to PNEUROP committee PN5 ●...

  • Page 50: Dimensions

    Permissible radial magnetic field max. 3 mT Pumping speed category 10 l/s Relative humidity of air 5 – 85 %, non-condensing Shipping and storage temperature -25 – 55 °C Weight 1.8 kg Tbl. 15: HiPace 10 ► 14.3 Dimensions ► Dimensions in mm 50/54...
  • Page 51 Technical data and dimensions DN 25 ISO-KF DN 16 ISO-KF Fig. 18: HiPace 10 | TC 110 | DN 25 ISO-K ► 51/54...

  • Page 52: Declaration Of Conformity

    DIN EN 61010-1: 2011 DIN EN 61326-1: 2013 DIN EN 62061: 2013 The authorized representative for the compilation of technical documents is Mr. Tobias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
  • Page 53 53/54...
  • Page 54 Notizen / Notes:...

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