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Manual | EN
CP32xx-1600
Panel PC
12/7/2021 | Version: 1.0

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Summary of Contents for Beckhoff CP32-1600 Series

  • Page 1 Manual | EN CP32xx-1600 Panel PC 12/7/2021 | Version: 1.0...
  • Page 3: Table Of Contents

    Grounding the Panel PC.................... 32 4.3.2 Connecting cables and power supply ................ 34 Switching the Panel PC on and off .................... 35 5 Beckhoff Device Manager ........................ 37 6 Decommissioning............................ 39 Disconnecting the power supply and cables ................... 39 Disassembly and disposal ....................... 40 7 Maintenance ............................. 42 Cleaning ............................ 42...
  • Page 4 Table of contents 9 Technical data............................ 50 10 Appendix .............................. 51 10.1 Service and support......................... 51 10.2 Approvals............................ 52 Version: 1.0 CP32xx-1600...
  • Page 5: Notes On The Documentation

    Copyright © Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
  • Page 6: For Your Safety

    Exclusion of liability Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the devices outside the documented operating conditions. Description of safety symbols The following safety symbols are used in these operating instructions.
  • Page 7: Operator's Obligation To Exercise Diligence

    For your safety • Do not carry out any work on the device while it is live. Always switch off the supply voltage for the device before mounting it, replacing device components or rectifying malfunctions. This does not apply to the replacement of hard disks in a RAID configuration. •...
  • Page 8: Notes On Information Security

    For your safety Notes on information security The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online, are equipped with security functions that support the secure operation of plants, systems, machines and networks. Despite the security functions, the creation, implementation and constant updating of a holistic security concept for the operation are necessary to protect the respective plant, system, machine and networks against cyber threats.
  • Page 9: Product Overview

    Product overview Product overview With the CP32xx-1600 series you can use multi-touch directly in the field. The devices in the robust aluminum housing are designed for mounting arm installation. Thanks to its processors, you can use the Panel PC for the following applications, among others: •...
  • Page 10: Structure

    Product overview Structure Fig. 1: CP32xx-1600_configuration Table 1: Legend for CP32xx-1600 configuration Component Description Display and touch screen glass Operation of the Panel PC Battery and storage media cover Access to battery and storage media Extension plate with USB interface Additional USB interface with up to two further optional USB interfaces Connection compartment Access to interfaces...
  • Page 11: Interface Description

    The main supply voltage is applied between pins 5 (0 V) and 6 (24 V). If the Panel PC is equipped with an integrated uninterruptible power supply (UPS), an external battery can additionally be connected to PIN 1 and PIN 2. The Beckhoff option C9900-U330 is available for this purpose. CP32xx-1600...
  • Page 12: Fig. 4 Cp32Xx-1600_Voltage Socket Pin Numbering

    Product overview X101 Fig. 4: CP32xx-1600_voltage socket pin numbering Table 2: Wiring with 8-core cable Wire Signal Description - BAT Negative pole of the battery pack + BAT Positive pole of the battery pack not used ye/gn Protective earth Negative pole Supply voltage 24 V + 24 V Positive pole Supply voltage 24 V PC ON...
  • Page 13: Fig. 5 Cp32Xx-1600_Ethernet Interface Pin Numbering

    Product overview 3.2.2 Ethernet RJ45 The basic version of the Panel PC has an Ethernet RJ45 interface (X102) in the form of a push-pull built-in socket. The 100Base-T and 1000Base-T Ethernet standards enable the connection of corresponding network components and data rates of 100/1000 Mbit/s. The required speed is selected automatically. The cable is routed through the mounting arm adapter.
  • Page 14: Fig. 6 Cp32Xx-1600_Usb Interface Pin Numbering

    Product overview 3.2.3 The Panel PC has a USB 3.0 interface according to IP65. This is used to connect peripheral devices with USB connection. The interface is located behind a screw cap. It supplies 900 mA current and is electronically fused.
  • Page 15: Ethernet Rj45

    Product overview Optional interfaces You can extend the Panel PC beyond the basic configuration by additional interfaces. On the one hand, you can expand the connection compartment. Different ordering options are available depending on the product version. Table 6: Ordering options by product version Product version Ordering option CP32xx-1600-0020...
  • Page 16: Ethernet Rj45

    Product overview 3.3.1 Ethernet RJ45 The additional, optional Ethernet RJ45 interfaces in the form of push-pull built-in sockets enable the connection of appropriate network components with data rates of 100/1000 Mbit/s in accordance with the Ethernet standards 100Base-T and 1000Base-T. The required speed is selected automatically. The RJ45 connection technology with twisted-pair cables is used.
  • Page 17: Rs232

    Product overview 3.3.2 RS232 The optional RS232 interface includes an M12 socket. The interface provides an asynchronous, serial communication method defined in the RS232 standard. Fig. 8: CP32xx-1600_RS232 interface pin numbering Table 8: RS232 pin assignment Signal Type Description Carrier recognized Signal in Receive Data Signal out Transmit Data...
  • Page 18: Rs485

    Product overview Table 10: RS422 standard configuration Function Status Echo Auto send Always send Auto receive Always receive Termination 3.3.4 RS485 The optional RS485 serial interface includes an electrically isolated M12 socket for high-speed serial data transmission. The channel features surge voltage protection. If an overvoltage occurs, the channel is switched off. 11 12 Fig. 10: CP32xx-1600_RS485 interface pin numbering Table 11: RS485 pin assignment...
  • Page 19: Usb

    Product overview 3.3.5 The additional optional USB interfaces are used to connect peripheral devices with USB ports. Depending on the ordering option, the interfaces are located either in the connection compartment or in the extension plate. It supplies 900 mA current and is electronically fused. 1 2 3 4 Fig. 11: CP32xx-1600_Optional USB interfaces –...
  • Page 20: Name Plate

    Product overview Name plate The name plate provides information about the Panel PC equipment. xxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx Fig. 12: CP32xx-1600_name plate Table 14: Legend for CP32xx-1600 name plate Description Model Serial number (BTN) Date of manufacture Mainboard Main memory Storage media Storage media MAC addresses of the Ethernet interfaces Power supply: 24 V , NEC class 2...
  • Page 21: Connection Cable

    Product overview Connection cable Optionally, ready-made connection cables for all connections are available in various lengths. You can order them using the following article descriptions: Table 15: Power supply cable Connection cable Power supply cable with IP65 plug C9900-K271 Power supply cable IP 65 for CP32xx, CP37xx or CP72xx, length 5 m, pre- assembled, M23 socket, screw-type, 8-wire, second end open C9900-K272 Power supply cable IP 65 for CP32xx, CP37xx or CP72xx, length 10 m, pre-...
  • Page 22: Table 18 Serial Interface Cable Rs232

    Product overview Table 18: Serial interface cable RS232 Connection cable Serial interface cable RS232 with IP 65 connector C9900-K295 Serial interface cable RS232 for CP32xx, CP37xx or CP72xx, length 3 m, pre- assembled, M12 plug connector IP 65, screw-type, 12-pin, second end D-Sub 9 connector C9900-K296 Serial interface cable RS232 for CP32xx, CP37xx or CP72xx, length 5 m, pre-...
  • Page 23: Commissioning

    Beckhoff protective film. The film provides short-term protection for a few days. You can either order a Beckhoff protective film individually and fit it yourself retrospectively, or you can order the film for fitting directly ex factory.
  • Page 24: Transport And Unpacking

    5. Check the contents for visible shipping damage. 6. In case of discrepancies between the package contents and the order, or in case of transport damage, please inform Beckhoff Service (see Chapter 10.1 Service and Support [} 51]). Version: 1.0 CP32xx-1600...
  • Page 25: Assembly

    For more information on the mounting arm adapter, please refer to the corresponding data sheet. Installing the mounting arm adapter If you have chosen the above-mentioned mounting arm adapter from Beckhoff, you must decide before mounting whether you want to align the device upwards or downwards (see Fig. 14).
  • Page 26: Dimensions

    Commissioning Fig. 14: CP32xx-1600_orientation of the mounting arm adapter To fasten the mounting arm adapter to the Panel PC, follow the steps below, shown in Fig. 15: 1. Remove the cover of the mounting arm adapter (section A). For the exact procedure, see chapter 3.Interface description [} 11].
  • Page 27: Fig. 16 Cp32Xx-1600_Dimensions 15.6-Inch

    Commissioning 3x M5 - 6H 405,8 4x M6 - 6H 4x M6 - 6H Fig. 16: CP32xx-1600_dimensions 15.6-inch Fig. 17 shows the dimensions of the 18.5-inch Panel PC. 3x M5 - 6H 473,3 4x M6 - 6H 4x M6 - 6H Fig. 17: CP32xx-1600_dimensions 18.5-inch Fig.
  • Page 28: Fig. 18 Cp32Xx-1600_Dimensions 19-Inch

    Commissioning 3x M5 - 6H 4x M6 - 6H 433,2 4x M6 - 6H Fig. 18: CP32xx-1600_dimensions 19-inch Fig. 19 shows the dimensions of the 21.5-inch Panel PC. 3x M5 - 6H 537,2 4x M6 - 6H 4x M6 - 6H Fig. 19: CP32xx-1600_dimensions 21.5-inch Fig.
  • Page 29: Fig. 20 Cp32Xx-1600_Dimensions 24-Inch

    Commissioning 3x M5 - 6H 592,2 4x M6 - 6H 4x M6 - 6H Fig. 20: CP32xx-1600_dimensions 24-inch CP32xx-1600 Version: 1.0...
  • Page 30: Installing The Mounting Arm Tube

    Depending on whether you have oriented the mounting arm adapter upwards or downwards, the mounting arm tube has to be installed on the adapter in the same direction. Among other tools you need a hook wrench for the installation. You can order this from your Beckhoff Sales using the following order identifier: •...
  • Page 31: Installing A Toolboard And Handle

    Commissioning 4.2.3 Installing a toolboard and handle You have the option of retrofitting mechanical extensions such as a handle or a toolboard to your Panel PC. The following ordering options are available: Table 22: Ordering options for handle and toolboard Order identifier Version C9900-M361 Handle, length = 386 mm, anodized aluminum, mounted on the underside of a...
  • Page 32: Connecting The Panel Pc

    Commissioning Connecting the Panel PC CAUTION Risk of electric shock Dangerous touch voltages can lead to electric shock. To avoid electric shock, adhere to the following points: • Never connect or disconnect the device cables during a thunderstorm. • Provide protective earthing for handling the device. To make the Panel PC ready for operation, you have to connect it.
  • Page 33: Fig. 24 Cp32Xx-1600_Mounting Arm Adapter Grounding Bolt

    Commissioning Fig. 24: CP32xx-1600_mounting arm adapter grounding bolt Protective earth Establish low-resistance protective earthing of the Panel PC via the voltage connection to avoid dangerous touch voltages. There is a pin in the voltage socket for the protective earth (PE). NOTE Hardware damage due to electromagnetic interference The use of the panel PC without a functional earth can lead to material damage due to electromagnetic in- terference.
  • Page 34: Connecting Cables And Power Supply

    If you ordered your device with an integrated UPS, then you can connect an external battery pack and install it on a DIN rail near to the PC. Use only Beckhoff battery packs for this: • C9900-U330: universal battery pack for PCs and Panel PCs in any configuration Version: 1.0...
  • Page 35: Switching The Panel Pc On And Off

    • Avoid switching off the power supply before shutting down the operating system. • Use the Beckhoff concept (see below) to shut down the operating system in a battery-friendly manner. When the system is switched off or disconnected from its own power supply, the Panel PC is also switched off.
  • Page 36 Beckhoff Service (service@beckhoff.com), which will provide you with software and drivers. The driver software comes with a detailed help function. Call up the help files either directly from the configuration register by clicking the Help button or start the file under Start > Programs > Beckhoff > UPS software components.
  • Page 37: Beckhoff Device Manager

    • User name: Administrator • Password: 1 You also have the option of using the Beckhoff Device Manager to remotely configure the Industrial PC via a web browser. More detailed information is available in the Beckhoff Device Manager manual. First start Beckhoff Device Manager When your Industrial PC is booted for the first time, the Beckhoff Device Manager also starts automatically for the first time.
  • Page 38: Fig. 26 Beckhoff Device Manager - Start Page

    Secure passwords Strong passwords are an important prerequisite for a secure system. Beckhoff supplies the device images with standard user names and standard passwords for the operating system. It is imperative that you change these. Controllers are shipped without a password in the UEFI/BIOS setup. Beckhoff recommends assigning a password here as well.
  • Page 39: Decommissioning

    Decommissioning Decommissioning NOTE Hardware damage due to power supply A connected power supply can cause damage to the Panel PC during disassembly. • Disconnect the power supply from the device before starting to disassemble it. As part of the decommissioning of the Panel PC, you must first disconnect the power supply and cables. Afterwards, you can dismount the device from the mounting arm.
  • Page 40: Disassembly And Disposal

    Disassembly mounting arm adapter If you have installed a Beckhoff mounting arm adapter on your Panel PC, follow the steps below to remove it (see Fig. 28): 1. Remove the cover of the mounting arm adapter (section A). For the exact procedure see chapter 3.2 Interface description [} 11].
  • Page 41: Fig. 28 Cp32Xx-1600_Removing The Mounting Arm Adapter

    Decommissioning Fig. 28: CP32xx-1600_removing the mounting arm adapter Disposal of the Panel PC When disposing of the Panel PC, be sure to observe the national electronic waste regulations. CP32xx-1600 Version: 1.0...
  • Page 42: Maintenance

    You can clean the front screen of the Panel PC during operation. In order to avoid inadvertent touch entries when doing this, you must first set the device to "Cleaning Mode" with the help of the Beckhoff Control Tool. The Beckhoff Control Tool does not start automatically when the PC starts up. Proceed as follows to activate the "Cleaning Mode"...
  • Page 43: Fig. 29 Cp32Xx-1600_Selection "Cleaning Mode

    NOTE Use of incorrect spare parts The use of spare parts not ordered from Beckhoff Service can lead to unsafe and faulty operation. • Only use spare parts that you have ordered from Beckhoff Service. Beckhoff Panel PCs are manufactured from components of the highest quality and robustness. They are selected and tested for best interoperability, long-term availability and reliable function under the specified environmental conditions.
  • Page 44: Table 23 Replacement Recommendations For Pc Components

    Motherboard battery 5 years Beckhoff is excluded from liability in the event of possible damage occurring during maintenance work. In order to avoid damage caused by electrostatic discharge when replacing device components, protective measures are recommended. Below are some suggestions.
  • Page 45: Replacing The Battery

    NOTE Incorrect battery type Inserting the wrong type of battery can damage the device. • Only replace the battery with a replacement battery from Beckhoff Service. • When replacing the battery, make sure that the polarity is correct. NOTE Battery damage Incorrect handling of the motherboard battery can damage it.
  • Page 46: Fig. 32 Cp32Xx-1600_Replacing The Battery

    Maintenance 1. Pull the battery out of the Panel PC with needle-nose pliers. 2. Insert the new battery into the PC by hand. Pay attention to the correct polarity. The negative pole of the battery must face the display (see Fig. 32). Fig. 32: CP32xx-1600_replacing the battery To dispose of the battery, remove it, tape off the poles and put it in the battery disposal.
  • Page 47: Replacing The Storage Media

    If you want to exchange a storage medium according to Beckhoff's recommendation, you must copy the data from the old to the new storage medium. You can use the Beckhoff Service Tool (BST) for this purpose. BST is a graphical backup and restore program for PCs with a Windows operating system. You can create an image of your operating system and use it to back up the operating system.
  • Page 48: Fan Cartridge Replacement

    The Panel PC may be damaged if the wrong type of fan cartridge is installed. • Replace the fan cartridge exclusively by a cartridge from Beckhoff. The fan cartridge ensures optimum cooling of the Panel PC. Only order a new fan cartridge from your Beckhoff Sales.
  • Page 49: Troubleshooting

    No power supply to the Panel PC Check the power supply cable Cable not connected 1. Correctly connect the cable 2. Call Beckhoff Service Panel PC boots, software starts, The cause of the error is the Call the machine or software...
  • Page 50: Technical Data

    Technical data Technical data Table 26: Technical data Product designation CP32xx-1600 Weight CP3216: 9 kg CP3218: 10,1 kg CP3219: 10,8 kg CP3221: 11,3 kg CP3224: 12,3 kg Supply voltage 20.4-30 V (24 V power supply unit, NEC class 2) Power consumption CP3216: approx.
  • Page 51: Appendix

    Telephone: + 49 (0) 5246/963-0 Fax: + 49 (0) 5246/963-198 email: info@beckhoff.de The addresses of the worldwide Beckhoff branches and agencies can be found on our website at http:// www.beckhoff.com/. You will also find further documentation for Beckhoff components there.
  • Page 52: Approvals

    Appendix 10.2 Approvals The Panel PC has the following approvals: • CE • EAC • UKCA • FCC You will find all other applicable approvals on the name plate of your device. FCC approvals for the United States of America FCC: Federal Communications Commission Radio Frequency Interference Statement This device was tested and complies with the limits for a digital device of class A, according part 15 of the FCC regulations.
  • Page 53 Fig. 24 CP32xx-1600_mounting arm adapter grounding bolt ..............Fig. 25 Beckhoff Device Manager - Change passwords................Fig. 26 Beckhoff Device Manager – Start page ..................Fig. 27 CP32xx-1600_removing the mounting arm tube ................. Fig. 28 CP32xx-1600_removing the mounting arm adapter ..............
  • Page 54 List of tables List of tables Table 1 Legend for CP32xx-1600 configuration ..................Table 2 Wiring with 8-core cable ......................Table 3 Wiring with C9900-K275/-K276/-K277..................Table 4 Ethernet interface pin assignment ....................Table 5 USB interface pin assignment ..................... Table 6 Ordering options by product version.................... Table 7 Ethernet interface pin assignment ....................
  • Page 56 More Information: www.beckhoff.com/cp32xx-1600 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...

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