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Summary of Contents for Afag CS 8 Series
- Page 1 Compact Slide CS 8 / CS 12 - Declaration of Incorporation - Module Information - Montage Instructions - Maintenance Instructions „Translation“ of the Original Montage Instructions © Copyright by Afag Automation AG...
- Page 2 These Montage instructions apply to: Type Order No. Type Order No. CS 8/10-SD 50036720 CS 12/30-SD 50048476 CS 8/30-SD 50035820 CS 12/60-SD 50050602 CS 8/60-SD 50035829 CS 12/90-SD 50050825 CS 8/10-ED 50300525 CS 12/30-ED 50300528 CS 8/30-ED 50300526 CS 12/60-ED 50300529 CS 8/60-ED 50300527...
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Page 3: Table Of Contents
Table of Contents: 1.0.0 Declaration of Incorporation Page 5 1.1.0 Declaration of Incorporation according to the Machinery Directive 2006/42/EG Page 5 2.0.0 Module Information Page 6 2.1.0 Transport and storage (packing and unpacking) Page 6 2.1.1 Possibilities of fastening Page 7 2.1.2 Centering bushings and hole matrix Page 8 2.1.3 Tightening torques for screws... - Page 4 4.0.0 Maintenance Instruction Page 31 4.1.0 Maintenance and servicing of the CS 8/ CS 12 Compact slide Page 31 4.1.1 Servicing Page 32 4.1.2 Faults during operation Page 33 4.1.3 Expendable part for elastomer shock absorber Page 34 4.1.4 Adjusting the elastomer shock absorbers Page 34 4.1.5 Disassembly and repair Page 35...
- Page 5 1.1.0 According to 2006/42/EC dated 09. June 2006, Appendix II B VI for incorporation of partly completed machinery. The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil Tel. +41 62 959 87 02, www.afag.com As manufacturer of the partly completed machine we declare that:...
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Page 6: Module Information
2.0.0 Module Information 2.1.0 Transport and storage (packing and unpacking) CAUTION The CS module is packed in the original cardboard box, if the module is not handled property it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers. NOTE Consider please! With each module security is settled a technical newspaper. -
Page 7: Possibilities Of Fastening
2.1.1 Possibilities of fastening the CS 8 / CS 12 (Mounting the Module) CS 8 CS 12 Installation of the bottom of the base Installation of base body, through body with bolted with (CS 8 Special screws M3x16/6) (CS 12 Special screws M4x25/8) CAUTION When the module is installed in a vertical position, the slide should always be moved, before the installation, into the... -
Page 8: Centering Bushings And Hole Matrix
2.1.2 Centering bushings and hole matrix Hole matrix at the CS 8 / CS 12 Compact slide CS 8 CS 12 Hole matrix 20x20 mm Hole matrix 30x30 mm Thread / bore hole Thread/bore hole. Centering 5x2.5 mm Centering 7x3 mm bushings (H7) bushings (H7) Use the centering bushings included in the scope of supply for positioning and insert... - Page 9 Safety instructions Modifications on the CS module that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability.
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Page 10: Slide Unit Load Factors Cs
2.1.4 Slide unit load factors CS 8 CS8-CS12-OI-vers.-3.6 gb. 21.07.14... -
Page 11: Preferred Combinations Cs
2.1.5 Preferred combinations CS 8 CS8-CS12-OI-vers.-3.6 gb. 21.07.14... -
Page 12: Slide Unit Load Factors Cs
2.1.6 Slide unit load factors CS 12 CS8-CS12-OI-vers.-3.6 gb. 21.07.14... -
Page 13: Preferred Combinations Cs
2.2.7 Preferred combinations CS 12 CS8-CS12-OI-vers.-3.6 gb. 21.07.14... -
Page 14: Montage Instructions
CS 12/30-SD; CS 12/60-SD; CS 12/90-SD CS 12/30-ED; CS 12/60-ED; CS 12/90-ED Consecutive Series: No. 50xxxxxx The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil Tel. +41 62 959 87 02, www.afag.com This is an incomplete machine This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive 206/42/EG, where appropriate. -
Page 15: Symbols
The CS-module can be installed in the horizontal or vertical position. Modifications on the CS-module that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag Automation AG rejects all liability. -
Page 16: Description Of The Module
3.1.3 Description of the module CS 12 CS 8 Base body Stop screw with integrated shock absorber Slide Sensor nuts Air connection The CS 8/12 consists of the base body (1) with pneumatic connections and cylinder and the moveably mounted slide (2). The stop positions are set by means of a stop screw with integrated shock absorber (3). -
Page 17: Designated Use
Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag rejects all liability. -
Page 18: Areas Of Application
3.1.7 Areas of application The CS Compact Slides are exclusively designed for the linear movement of load capacities of up to 0,3 – 0.7 – 3.0 kg (CS 8); (CS 12 to 1,2 kg), in any position on the slide and maximum 0.3-0.4 kg (CS 8); (CS 12 to 0.7 kg) at the face side of the module;... -
Page 19: Dimensions Cs
3.1.8 Dimension CS 8 CS8-CS12-OI-vers.-3.6 gb. 21.07.14... -
Page 20: Technical Data Cs
3.1.9 Technical data CS 8 CS8-CS12-OI-vers.-3.6 gb. 21.07.14... -
Page 21: Dimensions Cs
3.2.0 Dimension CS 12 CS8-CS12-OI-vers.-3.6 gb. 21.07.14... -
Page 22: Technical Data Cs
3.2.1 Technical data CS 12 CS8-CS12-OI-vers.-3.6 gb. 21.07.14... -
Page 23: Pneumatic Connection
3.2.2 Pneumatic connection The shock absorber is located at the side of the base body of the CS 8/30 / CS 8/60 /CS 12/30 / CS 12/60 / CS 12/90 Two pneumatic connections (M5), are on the rear.. The CS 8/10 only has 2 air connections on the rear. Pneumatic connections that are not used must be closed airtight with the locking screws included in the scope of supply. -
Page 24: Preparation For Start-Up
3.2.3 Preparation for start-up If they put before the introduction only shock absorber, so that slide is absorbed in position. Sensor nuts Air connection M5 Shock absorber Shock absorber Air connection Air connection M5 CAUTION The CS module must not be operated without shock absorbers installed as it may be damaged due to missing damping. - Page 25 3.2.4 Notes on elastomer shock absorbers NOTE Elastomer shock absorbers are actually a spring element, i.e. the holding force of the carriage is more or less reduced in the end position as compared with hydraulic dampers and depending on the setting of the absorber stroke.
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Page 26: Installation Of The Sensor
3.2.5 Installation of the sensors Clamping proximity switches are used to query the CS stop positions. Polling of the stop positions is monitored by an LED on the initiator. If the LED switch status does not change during inquiry of the stop positions the sensor is faulty and must be replaced. -
Page 27: Fitting The Proximity Switch In The Module Grooves
3.2.7 Fitting the proximity switch in the module grooves There are two C-grooves for the proximity switches on the right-hand side of the CS module. These proximity switches are used to query the stop positions. Proximity switch Screw for fastening the clamping piece in the groove Screw for fastening the proximity Clamping piece... -
Page 28: Start-Up Of The Cs Compact Slide
3.2.8 Start-up of the CS compact slide Aerate the total system slowly. Pay attention to the permissible values (technical data) regarding: load capacity motion frequency moment loads on the guide system CAUTION Limbs may be squeezed by moving components. ... -
Page 29: Maintenance Instruction
4.0.0 Maintenance Instruction 4.1.0 Maintenance and servicing CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts. Maintenance Service measures interval... -
Page 30: Servicing
Open guides and piston rods should be covered with a grease layer to avoid formation of rust. Recommendation: Clean and grease once a month! Afag standard: - Staburax NBU8EP (flat guides) - Blasolube 301 (piston rods) CS8-CS12-OI-vers.-3.6 gb. 21.07.14... -
Page 31: Faults During Operation
Module wrongly conected Check pneumatic connection Open one-way restrictor One-way restrictor completely closed Module defective Return module to Afag Slide moves too hard to Shock absorber faulty Replace shock absorber the final position Max. useful load Reduce useful load exceeded... -
Page 32: Expendable Part For Elastomer Shock Absorber
4.1.3 Expendable parts for elastomer shock absorbers The shock absorber elements of the elastomer shock absorbers are wearing parts. The same shock absorber element is used for the shock absorbers. Article No: 50286941 Shock absorber element for: ASED M5x0.5-1 and ASED M6x0.5-1 A used shock absorber element can be exchanged very easily. - Page 33 If the desired stroke with the shock absorber cannot be set, the insert strip must be released and rotated 180° to be mounted. Shock absorber Shock absorber Insert strip CS8-CS12-OI-vers.-3.6 gb. 21.07.14...
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Page 34: Disassembly And Repair
4.1.5 Disassembly and repair When the module is damaged it can be returned to Afag Automation AG for repair. CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts. -
Page 35: Disposal
4.1.6 Accessories / Spare parts Item Order No. Centering bushings 5x2.5 (2 Stk.) 50035831 (CS 8) Centering bushings 7x3 (2 Stk.) 11016850 (CS 12) Sensor INI c10x28.5-Em-PNP-close-M8x1 50033432 (CS 8 + CS 12) Sensor INI d3x22-Sn0.8-PNP-close-M8x1 50001023 (CS 8) Alternative Elastomer shock absorber ASED M5x0.5-1 50282683 (CS 8) - Page 36 Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Switzerland Tel.: +41 62 959 87 02 Fax.: +41 62 959 87 87 sales@afag.com www.afag.com...
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