Wacker Neuson DS70 Operator's Manual
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Wacker Neuson DS70 Operator's Manual

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Type
Document
Date
Version
Language
Operator's Manual
Vibratory Rammer
DS70
DS70
5000184604
0217
15
EN
5 0 0 0 1 8 4 6 0 4

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Summary of Contents for Wacker Neuson DS70

  • Page 1 Operator’s Manual Vibratory Rammer DS70 Type DS70 Document 5000184604 0217 Date Version Language 5 0 0 0 1 8 4 6 0 4...
  • Page 2 Copyright notice © Copyright 2017 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.

  • Page 3: Foreword

    The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice. wc_tx001483gb.fm...
  • Page 4 Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

  • Page 5: Ec Declaration Of Conformity

    2006/42/EC, 2000/14/EC, 2005/88/EC, EN 500-1, EN 500-4 Authorized Person for Technical Documents Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6, 85084 Reichertshofen, Germany Menomonee Falls, WI, USA, 01.02.17 Keith Herr...

  • Page 7: Table Of Contents

    DS 70 Table of Contents Foreword EC Declaration of Conformity Safety Information Signal Words Used in this Manual ............9 Machine Description and Intended Use ..........10 Safety Guidelines for Operating the Machine ........11 Safety Guidelines for Lifting and Transporting the Machine ....13 Service Safety ..................
  • Page 8 Table of Contents DS 70 Checking the Shoe Hardware .............37 Inspecting the Machine ...............38 Cleaning the Engine Cooling Fins ............39 Checking and Changing the Ramming System Oil ......40 5.10 Replacing the In-Line Fuel Filter ............42 5.11 Long-Term Storage ................43 5.12 Machine Disposal / Decommissioning ..........44 Basic Troubleshooting Technical Data...

  • Page 9: Safety Information

    DS 70 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol.

  • Page 10: Machine Description And Intended Use

    DS 70 Machine Description and Intended Use This machine is a vibratory rammer. The Wacker Neuson Rammer consists of a gasoline or diesel engine, a clutch, a fuel tank, a spring-loaded ramming system, a ramming shoe, and a handle. The engine transmits power through the ramming system and ramming shoe, generating percussive impact force to compact soil.

  • Page 11: Safety Guidelines For Operating The Machine

    To ensure safe operation of the machine: Do not operate the machine if any safety devices or guards are missing or inoperative. Do not modify or defeat the safety devices. Only use accessories or attachments that are approved by Wacker Neuson. wc_si000690gb.fm...
  • Page 12 Safety Information DS 70 Safe When operating this rammer: operating Remain aware of the rammer’s moving parts. Keep hands, feet, and loose practices clothing away from the rammer’s moving parts. When working near the edges of pits, slopes, trenches and platforms, always operate the rammer in such a way that there is no possibility of it tipping over or falling in.

  • Page 13: Safety Guidelines For Lifting And Transporting The Machine

    DS 70 Safety Information Safety Guidelines for Lifting and Transporting the Machine When lifting the machine: Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any other type of lifting device used is attached securely and has enough weight- bearing capacity to lift or hold the machine safely.

  • Page 14: Service Safety

    Machine When servicing or maintaining the machine: modifications Use only accessories/attachments that are approved by Wacker Neuson. When servicing or maintaining the machine: Do not defeat safety devices. Do not modify the machine without the express written approval of Wacker Neuson.
  • Page 15 DS 70 Safety Information Cleaning When cleaning and servicing the machine: Keep the machine clean and free of debris such as leaves, paper, cartons, etc. Keep the labels legible. When cleaning the machine: Do not clean the machine while it is running. Never use gasoline or other types of fuels or flammable solvents to clean the machine.

  • Page 16: Operator Safety While Using Internal Combustion Engines

    Safety Information DS 70 Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below.

  • Page 17: Labels

    DS 70 Labels Labels Label Locations wc_gr007312 Label Meanings Wacker Neuson machines use international pictorial labels where needed. These labels are described below. wc_si000493gb.fm...
  • Page 18 Labels DS 70 To start the machine: 1. Open the fuel valve. 2. Place the throttle in the SLOW / IDLE position. 3. Pull the starter rope until engine starts. To stop the machine: 1. Move the throttle lever to the OFF position. 2.
  • Page 19 DS 70 Labels WARNING WARNING WARNING Springs are compressed. Release cover slowly to avoid spring ejection. See the Repair Manual for proper disassembly instruc- The springs are compressed. In order to avoid ejection tions. of the springs, refer to Repair Manual for proper disassembly instructions.
  • Page 20 Labels DS 70 A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this name- plate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting service information, you will always be asked to specify the model number, item number, revision number, and serial number of the unit.

  • Page 21: Lifting And Transporting

    DS 70 Lifting and Transporting Lifting and Transporting Lifting the Rammer Requirements Lifting device (crane or hoist) capable of supporting the rammer’s weight (see the identification plate on the rammer) Lifting gear (hooks, slings, and/or chains) capable of supporting the rammer’s weight Engine stopped and cool to the touch Procedure...

  • Page 22: Transporting The Rammer

    Lifting and Transporting DS 70 Transporting the Rammer Overview This rammer can be transported in a vehicle, or manually, depending on job site conditions and distance to be traveled. NOTICE: Do not tow this rammer. Requirements Engine stopped and cool to the touch Lifting devices and gear Fuel tank drained (if transporting horizontally) Transporting...
  • Page 23 DS 70 Lifting and Transporting Continued from the previous page. If the rammer cannot be secured in the upright position, a. Drain the fuel tank to prevent fuel from leaking from the cap (c). b. Lay the rammer down only as shown and tie it to the vehicle at points (a) and (b). wc_gr009070 Transporting Rollers (d) enable the rammer to be rolled from one location to another.

  • Page 24: Operation

    1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance.

  • Page 25: Refueling The Machine

    DS 70 Operation Refueling the Machine Requirements Machine shut down Engine cool Machine standing upright on the ramming shoe Fresh, clean fuel supply Procedure Perform the procedure below to refuel the machine. WARNING Fire and burn hazard. Fuel and its vapors are extremely flammable. Keep all sources of ignition away from the machine while refueling.

  • Page 26: Position Of The Operator

    Operation DS 70 Position of the Operator For optimal control, performance, and minimal hand/arm vibration, follow the guidelines below when using the machine. Grasp the handle with both hands as shown. Stand behind the rammer, walking slowly and guiding the direction of travel as the machine moves forward.

  • Page 27: Starting, Operating, And Stopping The Machine

    DS 70 Operation Starting, Operating, and Stopping the Machine Requirements Rammer is in serviceable condition and has been properly maintained There is fuel in the tank Rammer has been upright for at least 45 minutes Starting the Perform the procedure below to start the machine. machine 1.
  • Page 28 Operation DS 70 Continued from the previous page. Operating the Perform the procedure below to operate the rammer. machine 1. Move the throttle to the full / fast position (c3). 2. Guide the rammer’s direction of travel. Allow the rammer to pull itself forward. Do not try to overpower the rammer.

  • Page 29: Removing Air From The Fuel Line

    DS 70 Operation Removing Air From the Fuel Line Overview On diesel rammers equipped with an additional in-line fuel filter, removing air from the fuel line may be necessary to allow easy starting. Removing air from the fuel line is required only when a new fuel line / filter is installed or when the fuel tank is run dry.

  • Page 30: Emergency Shutdown Procedure

    102 mm x 309 mm (4 in. x 12 in.). Wheel kit (b)—solid rubber tires joined to a steel axle, attached to the lifting handle by means of a slip-on retaining plate. wc_gr008992 Contact your Wacker Neuson dealer for ordering information. wc_tx003057gb.fm...

  • Page 31: Maintenance

    DS 70 Maintenance Maintenance WARNING A poorly maintained machine can malfunction, causing injuries or permanent damage to the machine. Keep the machine in safe operating condition by performing periodic mainte- nance and making repairs as needed. Periodic Maintenance Schedule The table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator.

  • Page 32: Servicing The Air Cleaner

    Maintenance DS 70 Servicing the Air Cleaner When Inspect the air filter daily. Replace filter elements as needed. Requirements Engine stopped and cool to the touch Replacement filter elements (as needed) Mild detergent Warm water Compressed air NOTICE: Do not run the engine without the main paper air filter (b). Severe engine damage will occur.
  • Page 33 DS 70 Maintenance Continued from the previous page. 4. Prefilter (c): Clean the prefilter with low-pressure compressed air. If the prefilter is extremely soiled, wash it in a solution of mild detergent and warm water. Rinse the prefilter thoroughly in clean water. Allow it to dry thoroughly before reinstalling.

  • Page 34: Checking The Engine Oil

    Maintenance DS 70 Checking the Engine Oil When Check the engine oil level daily before starting the machine. Requirements Engine stopped and cold Rammer upright Clean, dry cloth Fresh oil Note: After transporting the rammer horizontally, upright the rammer and allow the oil to drain back through the engine.

  • Page 35: Changing The Engine Oil And Filter

    DS 70 Maintenance Changing the Engine Oil and Filter When Change the engine oil and filter after the first 50 hours of operation, and then every month or after every 100 hours of operation. Requirements Engine is stopped, but still warm Machine is on a level surface Fresh engine oil (see Technical Data for quantity and type).
  • Page 36 To replace the oil filter: Discard the old oil filter in accordance with environmental regulations. Replace with a Wacker Neuson-supplied oil filter and O-ring. 4. Reinstall the oil filter, oil filter cover, and retaining screw.

  • Page 37: Checking The Fuel Lines And Fittings

    DS 70 Maintenance Checking the Fuel Lines and Fittings When Daily before starting the machine Procedure 1. Check the fuel lines (a) and fittings (b) for cracks and leaks. wc_gr009081 2. Repair or replace components as needed. Result The fuel lines and fittings have now been checked. Checking the Shoe Hardware On new machines, or after replacing shoe, check and tighten shoe hardware (a) after the first 5 hours of operation.

  • Page 38: Inspecting The Machine

    2. Tighten loose fasteners. Replace missing fasteners as needed. 3. Replace damaged or missing parts. Use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material.

  • Page 39: Cleaning The Engine Cooling Fins

    DS 70 Maintenance Cleaning the Engine Cooling Fins When Every week, or every 25 hours (whichever comes first) Background Clean engine cooling fins allow fresh air to freely circulate around the combustion chamber. Free air circulation is necessary to prevent the engine from overheating. Requirements Engine stopped and cool to the touch Compressed air...

  • Page 40: Checking And Changing The Ramming System Oil

    Maintenance DS 70 Checking and Changing the Ramming System Oil Background Lubricating oil is distributed throughout the ramming system by the vibrating action of the rammer. Holes drilled in the piston carry oil from the bottom of the rammer to the crankcase as the rammer operates.
  • Page 41 DS 70 Maintenance Continued from the previous page. 2. Remove the sightglass. Clean the threads of the sightglass, then wrap the threads with Teflon tape. 3. Add oil to the machine through the sightglass opening in the housing. 4. Re-install the sightglass, but do not torque it at this time. 5.

  • Page 42: Replacing The In-Line Fuel Filter

    Maintenance DS 70 5.10 Replacing the In-Line Fuel Filter When Every 5 months or every 500 hours (whichever comes first) Requirements Engine stopped Fuel tank empty Replacement in-line fuel filter Procedure Perform the procedure below to replace the in-line fuel filter (a). wc_gr009083 1.

  • Page 43: Long-Term Storage

    DS 70 Maintenance 5.11 Long-Term Storage Introduction This machine requires preventive maintenance before long-term storage. Performing preventive maintenance helps to preserve machine components and ensures that the machine will be ready for future use. When Prepare your machine for extended storage if it will not be operated for 30 days or more.

  • Page 44: Machine Disposal / Decommissioning

    Maintenance DS 70 5.12 Machine Disposal / Decommissioning Introduction This machine must be properly decommissioned at the end of its service life. Responsible disposal of recyclable components, such as plastic and metal, ensures that these materials can be reused—conserving landfill space and valuable natural resources.

  • Page 45: Basic Troubleshooting

    DS 70 Basic Troubleshooting Basic Troubleshooting Problem Cause Remedy Engine does not start, No fuel in tank Add fuel. or stalls. Spark plug fouled Clean or replace spark plug. Engine does not Improper fuel mix: too much oil Drain fuel and refill with proper accelerate, is hard to fuel/oil mixture.

  • Page 46: Technical Data

    Technical Data DS 70 Technical Data Engine Engine Power Rating Net power rating per SAE J1349 and ISO 3046. Actual power output may vary due to conditions of specific use. DS 70 Item Number: 0620049 0620052 0620050 0620053 0620054 Engine Engine type —...

  • Page 47: Rammer

    DS 70 Technical Data Rammer DS 70 DS 70 0620049 0620052 0620050 0620053 0620054 Rammer Operating weight kg (lb) 83 (183) Percussion rate strokes/min. Single stroke work J/mkp Stroke of ramming shoe (up) mm (in.) to 71 (2.78) Ramming system lubrication oil grade SAE 10W30 Ramming system oil capacity...

  • Page 48: Dimensions

    Technical Data DS 70 Dimensions mm (in.) wc_td000405gb.fm...
  • Page 49 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...

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