Wacker Neuson AS30e Operator's Manual
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Wacker Neuson AS30e Operator's Manual

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Machine Type
Material number
Version
Date
Language
Operator's manual
AS30e, AS50e, AS60e
5100056974
3.0
06/2020
[us]
Rammer
AS
BP
5100056974

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Summary of Contents for Wacker Neuson AS30e

  • Page 1 Operator’s manual Rammer Machine Type AS30e, AS50e, AS60e Material number 5100056974 5100056974 Version Date 06/2020 Language [us]...
  • Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu- tion. Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specifi- cations for further technical development at any time without any claim to changes to machines already delivered.

  • Page 3: Table Of Contents

    FCC Compliance Statement Preface Introduction .............................  13 Storage location of the operator's manual .................. 13 Accident prevention regulations......................  14 Wacker Neuson Contact .........................  15 Limitation of liability.........................  15 Labeling on the machine.........................  15 Use of the operator’s manual...................... 16 Usage Designated use ..........................
  • Page 4 Contents Preparations ...........................  37 Lifting the machine..........................  37 Lashing the machine........................ 37 Packing and transporting rechargeable battery ................ 38 Transporting battery charger ...................... 38 Commissioning 10.1 Tests before commissioning ...................... 39 10.2 Charge the rechargeable battery .................... 39 10.3 Install the rechargeable battery ......................  39 10.4 Safety instructions for operation .....................

  • Page 5: California Proposition

    CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

  • Page 6: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AS30e Product type Vibratory rammer Function of product Soil compaction...

  • Page 7: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AS50e Product type Vibratory rammer Function of product Soil compaction...
  • Page 8 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AS60e Product type Vibratory rammer Function of product Soil compaction...
  • Page 9 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product C48/4 Product type Battery Charger Function of product Charging the battery...
  • Page 10 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BP1000, BP1400 Product type Accumulator Function of product Power supply...

  • Page 11: Fcc Compliance Statement

    Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen Product BP1000, BP1400 Product type Accumulator Material number 5100025709, 5100048620 Modular component Panasonic PAN1762 FCC Identifier T7V1762 Responsible Party - U.S. Contact Information...
  • Page 12 Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information Copy of the Compliance Information Statement 2020-04_BP1000, BP1400_FCC_en...

  • Page 13: Preface

    This operator’s manual is not a manual for extensive maintenance or re- pair work. Such work must be carried out by Wacker Neuson Service or by technically trained personnel. The Wacker Neuson machine must be operated and maintained in accordance with the instructions in this oper- ator’s manual.

  • Page 14: Accident Prevention Regulations

    Preface 5.3 Accident prevention regulations Explanation of symbols Symbol Explanation 1., 2., 3… Indicates an activity. The sequence of the steps must be observed. ⇨ Indicates a result or an intermediate result of an action. ✓ Indicates prerequisites that must be established for the activity. ●...

  • Page 15: Wacker Neuson Contact 5.4

    Preface Wacker Neuson Contact 5.4 Wacker Neuson Contact Depending on the country, the Wacker Neuson contact is a Wacker Neu- son Service, a Wacker Neuson subsidiary or a Wacker Neuson dealer. On the Internet at - http://www.wackerneuson.com. Limitation of liability...

  • Page 16: Use Of The Operator's Manual

    Variant-dependent components that are not in- cluded in the scope of delivery can also be described. Wacker Neuson reserves the right to change the information in this oper- ator's manual without notice. It must be ensured that any changes or additions made by the manufac- turer are immediately incorporated into this operator’s manual.

  • Page 17: Usage

    Usage Designated use 6.1 Usage Designated use Designated use also includes observing all notes and safety instructions in this operator’s manual and observing the prescribed care and mainte- nance instructions. Any other use or use that goes beyond this is considered improper use. The manufacturer shall not be liable or liable for any damage resulting therefrom.

  • Page 18: Safety

    Safety 7.1 Safety symbols and signal words Safety Safety symbols and signal words The following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. DANGER DANGER identifies a situation causing death or serious injury if it is not avoided.

  • Page 19: Structual Changes 7.3

    • When opening of the machine and permanent removal of compo- nents. • Installation of spare parts that do not come from Wacker Neuson or are not equivalent in design and quality to the original parts. • Attachment of accessories of any kind that do not originate from Wacker Neuson.

  • Page 20: Obligations Of The Operator

    Safety 7.5 Obligations of the operator Obligations of the operator • Know and implement applicable health and safety regulations. • In a risk assessment, identify hazards arising from working conditions at the place of use. • Create operating instructions for the operation of this machine. •...
  • Page 21 Safety General safety instructions 7.7 7.7.1 Workplace • Before starting work, familiarize yourself with the working environ- ment, e.g. load-bearing capacity of the floor or obstacles in the envi- ronment. • Secure work area to public transport area. • Necessary protection of walls and ceilings, e.g. in trenches. •...

  • Page 22: Specific Rammer-Related Safety Instructions

    Safety 7.8 Specific rammer-related safety instructions 7.7.3 Handling and use • Handle machines with care. Do not operate machines whose compo- nents or control elements are defective. Have defective components or control elements replaced immediately. Machines with defective components or control elements entail a high risk of injury! •...

  • Page 23: Specific Rechargeable-Battery-Related Safety Instructions 7.9

    Safety Specific rechargeable-battery-related safety instructions 7.9 7.8.2 Operational safety CAUTION Risk of collapse and spillage! There is a risk of injury from falling or spilling when working on fracture, pit, dump and embankment edges, on trench edges and heels. ► Pay attention to side walls and their stability. ►...
  • Page 24 Safety 7.9 Specific rechargeable-battery-related safety instructions 7.9.2 Operational safety • To charge the rechargeable batteries, only use the battery charger approved by the manufacturer. • Rechargeable batteries may only be used in the machine specified by the manufacturer for this purpose. •...

  • Page 25: Specific Charger-Related Safety Instructions 7.10

    Safety Specific charger-related safety instructions 7.10 7.9.3 General information • Do not take apart, open or deform rechargeable batteries. • Do not short-circuit rechargeable batteries. • Do not store rechargeable batteries in a box or draw as this can pose hazards where they can short out each other or be shorted out by an- other conductive material.

  • Page 26: Specific Safety Instructions When Operating Electrical Appliances

    Safety 7.11 Specific safety instructions when operating electrical ap- pliances 7.10.2 Operational safety • Damaged battery chargers may not be used. • In case of malfunctions, disconnect the battery charger immediately from the power source. • Only charge batteries permitted by the manufacturer. •...

  • Page 27: Safety Features 7.12

    • Only use tested extension cables that are suitable for use on con- struction sites: – H05RN-F or preferably – Wacker Neuson recommends H07RN-F, a SOOW cable or a country-specific equivalent version. • Immediately replace damaged extension cables (e.g. cracks in the sheath) or loose plugs and couplings.

  • Page 28: Maintenance

    Safety 7.13 Maintenance Cover insert ▪ Do not remove the cover insert 1. Information Regulations for the transport of dangerous goods! If the cover insert is removed, the battery transport box no longer com- plies with the UN regulations for the transport of dangerous goods. 7.13 Maintenance •...
  • Page 29 Safety Maintenance 7.13 Threaded fittings All threaded fittings must comply with the specified specifications and be firmly bolted together. Observe the tightening torques! Screws and nuts must not be damaged, bent or deformed. Particular attention should be paid to the following: •...

  • Page 30: Description Of The Machine

    Description of the Machine 8.1 Safety and information labels Description of the Machine Safety and information labels AS30e Wear personal protective equipment to avoid injury and health problems. • Hearing protection. • Read the operator's manual. The falling machine can cause serious injuries.
  • Page 31 Description of the Machine Safety and information labels 8.1 AS50e/AS60e Wear personal protective equipment to avoid injury and health problems. • Hearing protection. • Read the operator's manual. The falling machine can cause serious injuries. • Only lift the machine at the central suspension with tested lifting gear and slinging gear (safety load hook).

  • Page 32: Safety And Information Labels Accumulator

    Description of the Machine 8.2 Safety and information labels Accumulator Caution! Warning! Release the cover slowly so that the spring does not pop out. Read the repair instructions. Warning of health risks WARNING! CALIFORNIA: Proposition 65 (Safe Drinking Water and Toxic Enforcement Act of 1986) For more information: www.P65Warnings.ca.gov Safety and information labels Accumulator...

  • Page 33: Safety And Information Label Battery Transport Box 8.3

    Description of the Machine Safety and information label Battery transport box 8.3 The machine complies with part 15 of the FCC regulations (valid for US market). Warning of health risks WARNING! CALIFORNIA: Proposition 65 (Safe Drinking Water and Toxic Enforcement Act of 1986) For more information: www.P65Warnings.ca.gov Safety and information label Battery transport box...

  • Page 34: Components

    Description of the Machine 8.4 Components Components AS30e 1 Rechargeable battery 2 Guide bracket 3 Vibration absorber 4 Drive motor 5 Crankcase 6 Ramming system 7 Ramming shoe 8 Type label AS50e/AS60e 1 Rechargeable battery 2 Guide bracket 3 Vibration absorber...

  • Page 35: Components And Control Elements Accumulator 8.6

    Control light Charge condition Six LEDs indicate the charge state of the rechargeable battery. Control light diagnosis LED comes on. Diagnosis required, contact Wacker Neuson Service. Control light rechargeable battery error LED comes on. There is a rechargeable battery error.

  • Page 36: Components And Operator's Controls Battery Charger

    Description of the Machine 8.7 Components and operator's controls battery charger Components and operator's controls battery charger 1 Control light Charge condition 2 Control light Operation 3 Control light Fault 4 Power cable 5 Power cable of the rechargeable battery 6 Type label Control light Charge condition LED comes on.

  • Page 37: Transportation

    Transportation Preparations 9.1 Transportation Preparations 1 Rechargeable battery 2 Lock Unlock the lock 2 manually. Take the rechargeable battery 1 out of the machine before trans- port. Lifting the machine NOTICE ► Designate a competent instructor for a safe lifting procedure. 1 Central suspension 2 Guide bracket Attach suitable sling to central suspension 1 for lifting the machine.

  • Page 38: Packing And Transporting Rechargeable Battery

    Transportation 9.4 Packing and transporting rechargeable battery Attaching tension belts After loading, lash the machine onto the means of transport in such a way that it is secured against rolling, slipping or tipping over. For this purpose, attach the tension belts 1 over the machine and tighten them.

  • Page 39: Commissioning

    Commissioning Tests before commissioning 10.1 Commissioning 10.1 Tests before commissioning Information Further information and detailed descriptions, see Maintenance on page Perform the following checks: • Check machine and components for damage. – Do not put the damaged machine into operation. Damages and defects must be repaired immediately.

  • Page 40: Safety Instructions For Operation

    Commissioning 10.4 Safety instructions for operation NOTICE Damage to the machine or the accumulator. Note the direction of installation when installing the accumulator. The connections must point in the direction of the protective cover. 1 Rechargeable battery 2 Start lever 3 Guide bracket Hold the machine with one hand on the guide bracket 3.
  • Page 41 Commissioning Safety instructions for operation 10.4 CAUTION Health hazard due to vibrations! Physical impairments due to vibration. ► Take regular breaks. CAUTION Risk of injury and material damage due to recoil! On firm, hard or unyielding floors, injuries and material damage may re- sult from strong rebounds.

  • Page 42: Operation

    Operation 11.1 Putting into operation Operation 11.1 Putting into operation 1 Start button Actuation/deactivation 2 Control light Charge condition 3 Guide bracket 4 Start lever ü Machine stands upright on suitable ground when starting. Set the start lever 4 to the OFF position. Hold the machine by the guide bracket 3.

  • Page 43: Putting Out Of Operation 11.4

    Operation Putting out of operation 11.4 Number of illuminated LEDs: Charge condition of the rechargeable battery charge condition 0 - 20 % charge condition > 20 % three charge condition > 40 % four charge condition > 60 % five charge condition > 80 % rechargeable battery is fully charged.

  • Page 44: Remove The Rechargeable Battery

    Operation 11.5 Remove the rechargeable battery 11.5 Remove the rechargeable battery 1 Rechargeable battery 2 Start lever 3 Lock 4 Guide bracket ü Allow the machine to come to a complete stop. ü Start lever 2 is in OFF position. Hold the machine with one hand on the guide bracket 4.

  • Page 45: Maintenance

    Maintenance Safety instructions for maintenance 12.1 Maintenance 12.1 Safety instructions for maintenance WARNING Improper handling may result in injury or serious material damage. ► Please read and follow all safety instructions in this operator's man- ual. WARNING Risk of injury from uncontrolled machine starting and moving parts! ►...

  • Page 46: Maintenance Plan

    Check oil level and add oil if necessary.** ● Oil change** ● ● Check screw connections. ● Change oil for the first time after 50 h. * AS30e ** AS50e / AS60e Operator’s manual | AS | 5100056974 | 06/2020 | [us]...

  • Page 47: Maintenance Work

    ► Only use dry and clean cloths. NOTICE Information on damage to the components! Contact Wacker Neuson Service if the rechargeable battery or charger is damaged. Clean machine and components after each use. Wacker Neuson recommends using compressed air to clean.
  • Page 48 Maintenance 12.3 Maintenance work 12.3.3 Grease ramming system AS30e Grease nipples ü Remove dirt in the area of the grease nipple 1. Place the filled grease gun on the grease nipple and actuate it ap- prox. 20 times (approx. 30 g).
  • Page 49 Maintenance Maintenance work 12.3 Tilt the machine forward to access the oil sight glass 1. Secure the machine in this position. Unscrew the oil sight glass. Clean the threads of the oil sight glass and wrap with Teflon tape. Pour oil into the housing through the opening in the oil sight glass. Screw the oil sight glass back on, but do not tighten.
  • Page 50 Maintenance 12.3 Maintenance work ü Dirt in the area of the oil sight glass has been removed. Unscrew the oil sight glass. Clean the threads of the oil sight glass and wrap with Teflon tape. Tilt the machine backwards until it is resting on the guide bracket. Drain the used oil into a suitable container.

  • Page 51: Malfunctions

    Malfunctions Machine 13.1 Malfunctions 13.1 Machine WARNING Danger to life due to unauthorized troubleshooting! ► If faults occur on this machine which are not described in these oper- ating instructions, contact the manufacturer. ► Do not rectify faults on your own. Fault Possible cause Remedy...

  • Page 52: Battery Charger

    Malfunctions 13.3 Battery charger Pictogram Status control light Possible cause Remedy Overtemperature/undertem- Temperature error (too high Operate the rechargeable perature control light lights or too low temperature). battery only within the per- missible temperature range. Allow the equipment to cool down if necessary.

  • Page 53: Shutdown

    Shutdown Temporary decommissioning 14.1 Shutdown 14.1 Temporary decommissioning Information Further information and detailed descriptions, see Maintenance on page 14.1.1 Machine In order to avoid possible damage, the following points must be observed: • Always store the machine, rechargeable battery and charger sepa- rately.

  • Page 54: Final Shutdown

    Batteries purchased from Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be returned per- sonally to one of the Wacker Neuson branches, please note any instruc- tions in the purchase contract or in the General Terms and Conditions of the point of sale.

  • Page 55: Accessories

    Accessories Transport roller 15.1 Accessories 15.1 Transport roller CAUTION Risk of injury and possible machine damage! Using non-original accessories or spare parts can lead to injuries or ma- chine damage. ► Use only original parts. ► In case of disregard, no liability will be accepted. Information Buy original Wacker Neuson accessories and spare parts online! Many accessories and spare parts are available for all Wacker Neuson...

  • Page 56: Technical Data

    EN ISO 3744 and EN ISO -4. Weighted vibration total value hand-arm vibration • a was determined according to EN ISO 20643 and EN 500-4. 16.3 Machine Type AS30e AS50e Material number 5100026851 5100053792 Rated current [A] 26,30...
  • Page 57 Technical Data Machine 16.3 Type AS30e AS50e Width [mm] Height [mm] 1.046 1.050 Length (Ramming shoe) [mm] Width (Ramming shoe) [mm] Operating weight [kg] 41,7 Lift at ramming shoe [mm] Engine type Asynchronous engine Asynchronmotor Insulation class Rated ouput [kW]...

  • Page 58: Rechargeable Battery

    Type of current (output) Direct current (DC) Direct current (DC) Length [mm] Width [mm] Height [mm] Weight [kg] Range per battery charge [m] AS30e Range per battery charge [m] AS50e Range per battery charge [m] AS60e Battery label 14INR19/65-8 14INR19/65-8 Battery type...

  • Page 59: Battery Charger

    Technical Data Battery charger 16.5 Type BP1000 BP1400 Operating temperature range charging [°C] 0 – +45 0 – +45 16.5 Battery charger Type C48/4 Material number 5100006221 Rated voltage [V] 230 (90 – 265) Type of current (input) Alternating current 1~ Rated current [A] <3 Rated frequency [Hz]...
  • Page 60 Technical Data 16.7 Conversion table Conversion table 1 cm³ 0.061 in³ 1 m³ 35.31 ft³ 1 ml 0.034 US fl.oz. 1 l 0.26 gal. 1 l/min 0.26 gal./min Length units 1 mm 0.039 in 1 m 3.28 ft Weights 1 kg 2.2 lbs. 1 g 0.035 oz. Pressure 1 bar 14.5 psi 1 kg/cm² 14.22 lbs/in²...
  • Page 62 Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen Tel.: +49 8453 340-0 EMail: service-LE@wackerneuson.com www.wackerneuson.com Material number: 5100056974 Language: [us]...

This manual is also suitable for:

As50eAs60eC48/4Bp1000Bp1400

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