Wacker Neuson DS70 Operator's Manual
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Wacker Neuson DS70 Operator's Manual

Vibratory rammer
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Operator's manual
Vibratory rammer
DS70
DS
5100039140
08.2020
02
en

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Summary of Contents for Wacker Neuson DS70

  • Page 1 Operator's manual Vibratory rammer DS70 Type Document 5100039140 08.2020 Issue Version Language...
  • Page 2 Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
  • Page 3 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

  • Page 5: Table Of Contents

    Storage location of the manual ....................6 Accident prevention regulations....................6 More information.......................... 6 Target group ..........................6 Explanation of symbols........................ 6 Wacker Neuson Contact partner ....................7 Disclaimer ............................ 7 Product identification of the machine................... 7 Security ..........................8 Basics ............................8 Intended use ..........................
  • Page 6 Table of contents Accessories ......................... 33 Technical data ........................34 13.1 Noise and vibration information ....................34 13.2 DS70............................34 13.3 Internal combustion engine......................35 ..................38 EC Declaration of Conformity DIN EN ISO 9001 Certificate ......... .31...

  • Page 7: Preface

    This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine.

  • Page 8: Introduction

    The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual.

  • Page 9: Wacker Neuson Contact Partner

    2 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual.

  • Page 10: Security

    A structural change is deemed specifically: Opening the machine and removing components permanently.  Installing spare parts that are not sourced from Wacker Neuson or are not equivalent in design and  quality to the original parts. Attachment of accessories of any kind that are not sourced from Wacker Neuson.

  • Page 11: Operator's Responsibility

    3 Security Operator's responsibility The operator is that person who operates this machine for commercial or economic purposes personally or transfers it to a third party for use/application and during operation bears product responsibility for protecting personnel or third parties. The operator must make the manual accessible to its personnel at all times and ensure that the user has read and understood it.

  • Page 12: Specific Safety Instructions - Ds Vibrating Rammer

    3 Security 3.9.2 Service Have the machine repaired or serviced only by qualified technicians.  Use only original spare parts and accessories. This will achieve operational safety of the machine.  3.9.3 Safety of persons Working under the influence of drugs, alcohol or medications can lead to most serious injuries. ...

  • Page 13: General Safety Instructions - Fuels And Lubricants

    This machine must not be serviced, repaired, adjusted or cleaned while it is switched on.  Observe servicing intervals.  Observe the servicing schedule. Unlisted work must be performed by the Wacker Neuson contact's  service department. Always replace worn or damaged parts of the machine immediately. Use only spare parts from ...

  • Page 14: Safety Devices

    Technical Data. When working with ear defender on, work particularly attentively and carefully, as noises, e.g. shouts or signals are perceived only to a limited degree. Wacker Neuson recommends that you always wear ear defenders. 3.15 Safety devices Safety devices protect the user of this machine in advance from being exposed to the extant risks. These are barriers (isolating protective devices) or other technical measures.

  • Page 15: Behavior In Danger Situations

    3 Security 3.16 Behavior in danger situations Preventive measures: Always be prepared for accidents.  Keep first aid equipment close at hand.  Familiarize personnel with accident reporting, first aid and rescue equipment.  Keep access routes free for ambulances. ...

  • Page 16: Safety And Information Sticker

    4 Safety and information sticker Safety and information sticker WARNING Illegible symbols Over time, stickers and plates on the machine become dirty or illegible in some other way. All safety, warning and operating instructions on the machine are to be maintained in a ...
  • Page 17 4 Safety and information sticker Item Sticker Description Start engine 1. Open fuel cock. 2. Set gas regulating lever to SLOW. 3. Pull the starter rope of the reverse starter. Stopping the machine 1. Set gas regulating lever to OFF. 2.
  • Page 18 4 Safety and information sticker Item Sticker Description Warning: Hot surface. Contact protection Warning: Hot surface.  Do not operate the machine without a guard plate.   Operate the machine only with a guard plate. Warning Release the cover slowly, so that the spring is not ejected. Read the repair manual.

  • Page 19: Set-Up And Function

    5 Set-up and function Set-up and function Deliverables The deliverables include: Vibrating rammer  Operating Manual  Uses The vibrating rammer serves to compact ground and is used in gardening and landscaping, excavations and road building. Brief description The vibrating rammer consists Wacker Neusonfundamentally of an engine, rammer system, rammer base and guidance clips.

  • Page 20: Components And Operating Elements

    6 Components and operating elements Components and operating elements Item Designation Item Designation Central suspension Air filter system Guidance clip Exhaust Fuel cock Oil sight glass Fuel tank Handle Gas regulating lever Rammer base Reversing starter Rammer system Drive motor Bellows Vibration damper Maker's plate...

  • Page 21: Transport

    7 Transport Transport WARNING Incorrect handling can lead to injury or serious damage to property. Read and follow all the safety notes in these operating instructions.  WARNING Danger from falling. The falling machine can cause serious injuries through crushing. Use only suitable and tested lifting gear and slings with adequate lifting capacity.

  • Page 22: Storage

    8 Storage 7.1.2 Lifting and lashing the machine NOTE Appoint an expert guide for a safe lifting process. Item Designation Central suspension 1. To lift the machine, hang suitable slings on the central suspension. 2. Load the machine carefully in or on a load-bearing and stable means of transport. 3.

  • Page 23: Use And Operation

    Tests prior to start-up Check the machine and components for damage. If there is visible damage, do not use the machine  and contact a Wacker Neuson dealer immediately. Check control elements for serviceability.  Ensure that loose packing material has been removed from the machine.

  • Page 24: Starting

    9 Use and operation Allow the machine to pull forwards independently. Do not use force to push or pull it forward or  backward. For best possible control output and minimum hand and arm vibration, secure the left and right ...

  • Page 25: Operation

    9 Use and operation Item Designation Item Designation Gas regulating lever Reversing starter Fuel cock 1. Hold the machine at the guidance clip. 2. Open fuel cock. 3. Set gas regulating lever to SLOW. 4. Pull the starter rope several times until the engine starts. 5.

  • Page 26: Stopping The Machine

    9 Use and operation Stopping the machine 1. Move gas regulating lever slowly to OFF. 2. Close fuel cock. 3. Wait until the machine has come to a complete standstill. CAUTION Hot surfaces Wear protective gloves.  NOTE Set the machine down so that it cannot tip over, fall over or slip. 100_0201_op_0005.fm...

  • Page 27: 10 Maintenance

    10 Maintenance 10 Maintenance WARNING Incorrect handling can lead to injury or serious damage to property. Read and follow all the safety notes in these operating instructions.  WARNING Risk of poisoning by exhaust gases. Exhaust gases contain toxic carbon monoxide, which can lead to loss of consciousness or death.

  • Page 28: Servicing Schedule

     Clean fuel filter, change if necessary. Change the oil after the first 25 hours run. Change the oil after the first 50 hours run. Have these tasks carried out by the Wacker Neuson contact. 10.2 Servicing tasks CAUTION Risk to health from fuels and lubricants.
  • Page 29 10 Maintenance 10.2.1 Clean the machine NOTE Do not use a high pressure cleaner! Water penetrating can damage the engine, electrical operating elements or components of the machine. 1. After cleaning, check cables, lines and unions for loose connections, chafing points and other damage.
  • Page 30 10 Maintenance 10.2.4 Cleaning/changing the air filter WARNING Explosion and fire risk Do not use fuels or other solvents with a low flash point to clean the air filter.  Use compressed air, a mild detergent or warm water.  NOTE Do not operate the machine without its air filter - this can lead to severe damage to the engine.

  • Page 31: Oil Sight Glass

    10 Maintenance Item Designation Oil sight glass 2. Tilt the vibrating rammer so that it forms a right angle with the ground. 3. Check the oil level through the oil sight glass. The oil must fill 1/2 to 3/4 of the oil sight glass. 4.
  • Page 32 10 Maintenance 10.If need be, top up with oil until the oil sight glass is 1/2 to 3/4 full. 11.Now tighten the oil sight glass. Tightening torque 9 Nm. 12.Wipe the area around the oil sight glass with a clean cloth. 10.2.6 Oil change 1.

  • Page 33: Din En Iso 9001 Certificate

    10 Maintenance 10.2.8 Cleaning the engine cooling fins. Clean cooling fins on the engine allow fresh air to circulate unobstructed around the combustion chamber. Unobstructed air circulation is necessary so that the engine is not overheated. Use compressed air to clean dirt and residues off the engine cooling fins. ...

  • Page 34: 11 Fault Clearance

    Broken/bad springs. Have the machine repaired.*  Rammer base extremely dirty.  Broken parts in the rammer  system or crankcase. Operating speed set too high.  Have these tasks carried out by the Wacker Neuson contact. 100_0201_ts_0005.fm...

  • Page 35: 12 Accessories

    12 Accessories 12 Accessories CAUTION Accessories and spare parts not sourced from Wacker Neuson, can increase the risk of injury and potential machine damage. Any liability is void if accessories and spare parts not sourced from Wacker Neuson  are used.

  • Page 36: 13 Technical Data

    LWA was determined in accordance with EN ISO 3744 and EN 500-4.  13.1.2 Hand-Arm-Vibration (HAV) information Weighted total vibration HAV was determined in accordance with EN ISO 20643 and EN 500-4.  13.2 DS70 Designation Unit DS70Y 13" Part no. 5100030612 Impact rate minute...

  • Page 37: Internal Combustion Engine

    13 Technical data 13.3 Internal combustion engine Designation Unit Part no. 5100032205 L48EE-DWK3YC Engine type Manufacturer Yanmar Combustion cycle four-stroke Capacity Rated output Rated speed 3,450 Standard ISO 3046-1 Fuel type Diesel Fuel consumption Fuel capacity 100_0201_td_0005.fm...

  • Page 38: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DS70 Product type Vibratory rammer Function of product Soil compaction...

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