Related Manuals for Blastrac 2-48DC
Summary of Contents for Blastrac 2-48DC
- Page 1 Original instructions in English language OPERATING INSTRUCTIONS 2-48DC VERSION 1.4...
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Page 2: Maintenance Log
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person... -
Page 3: Table Of Contents
Table of contents Maintenance log 1. Introduction 2. Machine description 3. Safety Work area safety Electrical safety Personal safety Machine safety Dust collector safety Maintenance safety Transport safety Signs on the machine 4. Before operation Checkpoints of electrical safety Checkpoints of the machine Transport Drive control Driving... -
Page 4: Introduction
Always use common sense when using machinery. 2. Machine description The Blastrac dust collector 2-48DC is a high performance machine which is exclusively designed and built to be used in combination with the Blastrac 2-48DS blast cleaning machine. It is equipped with 20 pieces of specially designed high quality Blastrac cartridge filters. - Page 5 Manometer, shows the pressure of the air Tension system filter bracket tank. The pulse to clean the filters must be given between 6 - 7 bar. Air pistol. Use this pistol regular to Safety valve remove water from the air tank. Vacuum gauge, replace filters when indicating Silencer with air flow pressure regulator.
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Page 6: Safety
Electrical cables must be rolled entirely off of the reels. c) Any damage to the electric cables and/or electrical components is not permitted. d) If the power supply cable or plug is damaged, it must be replaced immediately. Only use original Blastrac parts. -
Page 7: Personal Safety
The temperature of the machine can be above 37° C. The machine, specially the handle grips and control devices must be dry and free of fats/oils. All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. -
Page 8: Dustcollector Safety
Dustcollector safety a) The Blastrac dust collector can only be used for dry cleaning. b) It should only be used for removing noncombustible/non-explosive dust or substances. c) The machine may not be used for pathogenic or carcinogenic or asbestos substances without additional safety measures. -
Page 9: Transport Safety
Be aware of your surroundings and machine operating level. Do not side hill, do not run on steep incline, this could cause machine to tip over. h) The weight of the 2-48DC is 1107 kg. Use a crane or lift when transporting the machine, use the lifting eyes / lugs of the machine. -
Page 10: Signs On The Machine
Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP2 or DANGER Hazardous voltage in motor higher. even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. -
Page 11: Before Operation
4. Before operation Before using the machine it is essential to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints power supply Use only extension cables for extending the main cable that are sized and marked in accordance with ... -
Page 12: Drive Control
Drive handle (Hold to run) to activate the drive motor. When the lever is released the drive motor switches off. The drive control to move the 2-48DC around can be used as followed: Connect the dust collector to the power supply. -
Page 13: Driving
Use the 2 height adjustment handles (5) to crank up the 2 swivel castors wheels until the machine rests on the drive unit. Driving with connected drive motor Set the driving speed at the desired speed using the speed control knob. Place 1 hand on the handle grip and squeeze the switch lever, this will move the machine towards you, this is the normal driving direction. -
Page 14: Operation
5. Operation During operating the machine, the following additional safety instructions must be followed closely. Before switching on the machine make sure that no-one can be endangered when the machine starts up. Before operation 1. Close both silencers 2. Fasten both dusthoses 3. -
Page 15: Starting / Stopping The Machine
Slide the hoods open for more power, and close them for less power. Interrupting work This machine is built to work with continuously, leave the 2-48DC running during short interruptions. When temporarily interrupting the work (1/2 hour – 1 hour), turn off the fan unit only and close the silencers. -
Page 16: Replacing A Bigbag
Replacing a bigbag ATTENTION! Wear a dust mask of at least class FFP3! Shut down the rotating valves by pushing the red button the control box. Remove and close the funnel of the BigBag. Remove the bigbag from the dust collector. Place a new pallet and bigbag, sleeve the funnel on and secure it with the pull strap. -
Page 17: Maintenance
Pay attention to unusual noises or strong vibrations. Check for the cause of every big change. Call a technician if you have doubts about the cause or when a repair without a technician seems not possible without damages. Only use genuine Blastrac spare parts. Our specialists will be happy to assist you with more advice. - Page 18 Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when: Non original Blastrac parts have been used ...
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Page 19: When To Change The Filters
Continuing work with a broken/leaking filter can cause serious damage to the machine and is a health hazard! Never expose the filter cartridges to moisture! Blastrac Cartridge Filter IFA/BIA certificate M-class Order nr. E10600... -
Page 20: Filter Replacement
Changing the filters Read chapter 3 Safety before changing the filters. Operators should observe any safety regulations appropriate to the materials being handled. Warning! Always wear Personal Protective Equipment, the dust can be hazardous to the health! Pull out the mains plug before you start ... - Page 21 When mounting new filter cartridges pay attention that their gasket at the upper side lies firm at the sheet steel of the filter chamber. A tilt of the filter cartridge result in leakage and they suction contaminants in the clean part and consequently blow they backwards in the outer air. If the silencer blows out dust, stop the machine immediately! This means probably that a filter is damaged or not fitted properly inside the filter chamber.
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Page 22: Pulse System
This unit is at delivery of the dust collector already programmed with regard to optimal filter cleaning. If however doubts arise about settings, this unit can be checked. We advise to contact Blastrac support in order to prevent operational problems. -
Page 23: Water Separator
Water separator The water separator filters dirt particles, oil and water from the air. It is recommended to replace the filter after every 450 operating hours. NEVER remove the water separator from the pulse system. The water separator keeps the pulse system from clogging up with oil, dirt and water. -
Page 24: Compressor
Use only oil especially intended for compressors, according specification C.T. 68 (ISO 68- viscosity). Blastrac Compressor oil – Part nr. E00498 Prior to draining off the oil, the compressor unit should have operating temperature. Check oil level 2 or 3 minutes after stopping. -
Page 25: Rotating Valves
Rotating valves The rotating valves have gland seals that must be tightened by the adjusting nuts when the gland seals are leaking dust. It is important that the pressing bush is not on a angle. Tighten the nuts 180° and test the rotating valves are still leaking dust. - Page 26 4) Place the new blade and clamp strip and bolts. Apply Loctite 243 on the bolts. First tighten the two outside bolts, than tighten the two inside bolts. Make sure that the seal is in one line with the valve housing and check that the seal has a minimum clearance with the valve housing.
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Page 27: The V-Belts
The V-belts The V-belt drives are designed for the installed driving power. To force a higher output through an excessive high tension of the V-belts will result in broken belts, damage to the bearings and causes loss of the total efficiency. -
Page 28: The Chain Drive
6.10 The chain drive A chain drive needs relatively little maintenance when the correct chain is selected, when it is mounted correctly and, in this case of application, is not lubricated. The drive chain is protected by a chain guard. The chain guard prevents excessive contamination and prevents accidents. -
Page 29: Troubleshooting
Change or refill the oil. compressor Bad or no filter cleaning Pressure too low. See above. Pulse timer / PLC defective Contact Blastrac. or wrong settings. No suction power Dirty filter cartridges. Clean or replace the filter cartridges. Foreign air leaks in the Check the alignment or dust container. - Page 30 Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions. No part of this publication may be reproduced...
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Page 31: Technical Data
Noise level (at 1 mtr. distance) Up to 83 dB(A) The electrical diagrams of the electrical system are placed inside of the control panel. Design and specifications are subject to change without notice by Blastrac BV Extension cables Cross section Cable length ≤... - Page 32 IMPORTANT NOTES: The indicated values are measured on new machines. Noise level will vary in different circumstances. Area influences like open outside or closed inside space, daily use, poor maintenance, etc. will give different values at all time and could increase the exposure level over the total working period. The values may be measurements from a representative sample of technically comparable machinery.
- Page 33 BLASTRAC EUROPE WE’RE READY TO ASSIST YOU! BLASTRAC THE NETHERLANDS BLASTRAC POLAND BLASTRAC FRANCE EUROPEAN HEAD OFFICE SALES & SERVICE CENTRE SALES & SERVICE CENTRE Utrechthaven 12 Golina, ul. Dworcowa 47E ZI - 29, Av. des Temps Modernes NL - 3433 PN Nieuwegein...
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