Dormakaba ED900 Installation Instructions Manual
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Dormakaba ED900 Installation Instructions Manual

Low energy swing door operator companion door
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ED900
Low Energy Swing Door Operator
Companion door
Installation Instructions
08125340 – 09-2021
| EN |

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  • Page 1 ED900 Low Energy Swing Door Operator Companion door Installation Instructions 08125340 – 09-2021 | EN |...

  • Page 2: Table Of Contents

    ED900 Installation Instructions – Companion door Table of Contents Table of contents Table of contents ED900 door signage General information 10.1 Low energy operator General information 10.2 Door signage, low energy double swing ED900 Arm configurations door Product description 10.3...
  • Page 3 ED900 Installation Instructions – Companion door Table of Contents J/Push arm installation 16.1 Push arm installation templates 16.2 Push arm installation 16.3 Push arm installation: 8816 door closer 16.4 8816 door closer adjustments T275 pull arm installation 17.1 Installation templates 17.2...

  • Page 4: General Information

    General information 1.1.1 Installation Instructions NOTICE This manual provides installation instructions for ED900 Setup and Troubleshooting. ED900 low energy swing door operator and 8616 door Reference ED900 Setup and Troubleshooting closer with fine cover used in companion door Manual 08125380 installations.

  • Page 5: Product Description

    • Reference Chapter 6, Technical data. 2.1.2 Low energy operator. TIPS AND RECOMMENDATIONS ED900 is supplied only as a low energy operator. • The operator is supplied with a reduced power motor Insure operator door configuration is qualified and a brake (Para. 4.4 - component view).

  • Page 6: Safety Information

    Proper signs and labels, per ANSI/BHMA A156.19 Crushing hazards at door closing edges! Standard for Power Assist and Low Energy Power Operated Doors, shall be applied and maintained on the door controlled by the ED900 swing door operator. Fig. 3.1 Door closing edges •...

  • Page 7: Ed900 Product Overview

    End cap, power switch Mounting plate 115 Vac terminal block Spindle cap Spindle cap ED900 deep pull arm system Fig. 4.2.1 ED900 RH deep pull arm system example ED900 operator T275/track/arm assembly Axle extension End cap, Mode switch End cap, power...

  • Page 8: Ed900 - Companion Door Configuration Examples

    ED900 Installation Instructions – Companion door Chapter 4 ED900 – companion door configuration examples Fig. 4.3.1 Push installation with fine cover Fig. 4.3.2 LH push without fine cover Fig. 4.3.3 Deep pull installation with fine cover Fig. 4.3.4 Deep RH pull installation without fine cover...

  • Page 9: Ed900 Operator Component Views

    ED900 Installation Instructions – Companion door Chapter 4 ED900 operator component views Fig. 4.4.1 ED900 component view 1 Fig. 4.4.2 ED900 component view 2 Power switch 120 Vac cable Splined shaft spindle Operator (motor, gear, spring) Spring tension adjustment,...

  • Page 10: 8616 Closer Views

    ED900 Installation Instructions – Companion door Chapter 4 8616 closer views Fig. 4.5.1 8616 component view 1 Latch speed adjustment (L) Sweep (closing speed) adjustment Delayed action Backcheck positioning Pinion screw Fig. 4.5.2 8616 component view 2 Backcheck (BC)

  • Page 11: Hardware - Companion Door

    ED900 Installation Instructions – Companion door Chapter 5 5 Hardware – companion door ED900 operator and mounting plate Fig. 5.1.1 ED900 operator and mounting plate Fig. 5.1.3 5 mm T-handle hex key Fig. 5.1.2 Accessory terminals and guide pin...

  • Page 12: Arm Assemblies

    ED900 Installation Instructions – Companion door Chapter 5 Arm assemblies Fig. 5.3.1 J8 – Splined push arm assembly, Fig. 5.3.2 J12 – Splined push arm assembly, 225 mm, 0 - 8" reveal 500 mm, 8" - 12" reveal Drive arm...

  • Page 13: Mounting Plate Fasteners

    ED900 Installation Instructions – Companion door Chapter 5 Mounting plate fasteners Fig. 5.6.1 Two sets - Mounting plate fasteners 15,16 Mounting plate (12) 15 fastener kit (12) 16 HK4053-010 1/4-20 x 1" FH machine screw No. 14 x 2 1/2" FH wood screw Fig.

  • Page 14: Ed900 Companion Door Full Width Cover Kits

    ED900 Installation Instructions – Companion door Chapter 5 ED900 companion door full width cover kits Table 5.8.1 Fine cover kit companion door part numbers Part number and description Quantity HK3401-08X HK3401-09X HC3459-05X Fine cover companion pull HC3459-05X Fine cover companion push...

  • Page 15: Companion Door Full Width Cover Kit Hardware

    ED900 Installation Instructions – Companion door Chapter 5 Companion door full width cover kit hardware Fig. 5.9.1 8816 closer screw pack Fig. 5.9.2 Backplate connect kit HK3491-001 HK4607-001 1/4-20 x 5/8" PFHMS HF0399-00G Mounting, extr. connector HC3491-010 M6 x 10 mm SHCS and washer Fig.

  • Page 16: Conduit Box And Wiring Kit - Options

    ED900 Installation Instructions – Companion door Chapter 5 5.10 Conduit box and wiring kit – options Fig. 5.10.1 Conduit box Conduit box HX3501-001 Fig. 5.10.2 Power cord wiring kit HK3597-010 Power cord HX3500-001 Wire nut Cord grip HX3502-001 Conduit box...

  • Page 17: Optional Key Switch Panels

    ED900 Installation Instructions – Companion door Chapter 5 5.11 Optional key switch panels Fig. 5.11.1 Key switch panels Key switch panel, TIPS AND RECOMMENDATIONS RJ45, HX4604-21C Key switch panel • Wiring diagrams; reference HX4604-11C Appendix C. Fig. 5.11.2 Communication cable,...

  • Page 18: Technical Data

    ED900 Installation Instructions – Companion door Chapter 6 6 Technical data ED900 Technical data 6.1.4 Outputs Maximum wire size 6.1.1 Required operating conditions. 16 AWG Connector plug 1/16” screw size Ambient temperature 5 to 122 °F Sr parameter Suitable for dry...

  • Page 19: Ed900 Operating Specifications

    ED900 Installation Instructions – Companion door Chapter 6 ED900 Operating specifications 6.2.1 ED900 Maximum power [20] 13/16" 120 watt Axle extensions, consumption [30] 1 3/16" [mm] inches [60] 2 3/8" Opening force Minimum Maximum N (lbf) Reveal depth for pull 20 (4.5)

  • Page 20: 8616 Door Closer Data

    ED900 Installation Instructions – Companion door Chapter 6 8616 Door closer data 6.3.1 8816 adjustments. Fig. 6.3.1 8816 door closer Adjustments Spring force adjustment Adjustable From size 1 to size 6 Latch speed Adjustable Sweep speed Adjustable Door should close in 3 to 6...

  • Page 21: Operational Mode Overview

    Chapter 22; Parameters. door in closed position. Low energy product 7.2.1 ANSI/BHMA 156.19. ED900 operator is configured to meet requirements of a low energy application per ANSI/BHMA A156.19, U.S. Standard for Power Assist and Low Energy Power Operated Doors. 7.2.2 Low energy power operated door.

  • Page 22: User Interface

    ED900 Installation Instructions – Companion door Chapter 8 8 User interface Overview Fig. 8.1.1 Operator keypad and display 8.1.1 Operator user interfaces. 2 digit display 1. 4 button keypad and 2 digit display. 4 button keypad • 4 button keypad; to select, input and adjust door parameter values.

  • Page 23: Mode Switch And Exit Only Switch Panel

    ED900 Installation Instructions – Companion door Chapter 8 Mode switch and Exit Only switch panel Fig. 8.3.1 Fine cover Fig. 8.3.7 Optional key switch panels Mode switch, Exit Only switch, 3 position 2 position 8.3.1 Mode switch 8.3.2 Exit Only switch 8.3.3 Mode switch position descriptions.

  • Page 24: Operator Status Leds

    ED900 Installation Instructions – Companion door Chapter 8 Operator status LEDs Fig. 8.4.1 Operator status LEDs 8.4.1 Operator status LEDs. 1. Red LED Blinking codes are used to indicate "ln__" information (system status or operating conditions) or certain error codes "E__".

  • Page 25: System Accessories

    ED900 Installation Instructions – Companion door Chapter 9 9 System accessories System accessory electrical connections Fig. 9.1.1 Electrical connections, companion door External Mode 3 x 12 AWG switch, mechanical 115 Vac power 3 x 4.0 mm External Mode switch, electronic...

  • Page 26: Ed900 Terminal Board Interfaces

    ED900 Installation Instructions – Companion door Chapter 9 ED900 terminal board interfaces Fig. 9.3.1 Terminal board electrical connections Green LED (Para. 8.4) Night- Activation inputs Yellow LED (Para. 8.4) Interior Exterior bank Safety sensors Red LED (Para. 8.4) input...

  • Page 27: Ed900 Door Signage

    ED900 Installation Instructions – Companion door Chapter 10 10 ED900 door signage 10.1 Low energy operator 10.1.1 Overview Fig. 10.1.1 AUTOMATIC CAUTION DOOR decal Signage and warnings are specified in ANSI /BHMA A156.19, American National Standard for power assist AUTOMATIC and low energy power operated doors.

  • Page 28: Door Signage, Low Energy Double Swing Door

    ED900 Installation Instructions – Companion door Chapter 10 10.2 Door signage, low energy double swing door 10.2.1 Knowing act switch used to initiate door operation. Fig. 10.2.1 Door pull side Fig. 10.2.2 Door approach side ED900 8816 8816 ED900...

  • Page 29: Safety Information Label, Low Energy Swing Doors

    ED900 Installation Instructions – Companion door Chapter 10 10.3 Safety Information label, low Fig. 10.3.1 Safety Fig. 10.3.2 Annual information compliance energy swing doors label inspection label 10.3.1 Low energy swinging door safety information ANNUAL COMPLIANCE SAFETY INFORMATION label.

  • Page 30: Recommended Tools And Torque Chart

    ED900 Installation Instructions – Companion door Chapter 11 11 Recommended tools and torque chart 11.1 Recommended tools Fig. 11.1.1 Recommended tools T-handle hex key, 5 mm Supplied with ED900 Hex keys, 2.5 mm, 3 mm, 6 mm Screwdriver, flat...

  • Page 31: Ed900 Installation Templates

    ED900 Installation Instructions – Companion door Chapter 12 12 ED900 installation templates 12.1 Installation templates – pull arm Fig. 12.1.1 Assembly on hinge side, pull version with slide channel CPD and short pivot pin 5 7/8” [150] 4 3/16”...
  • Page 32 ED900 Installation Instructions – Companion door Chapter 12 Fig. 12.1.2 Assembly on hinge side, pull version with slide channel CPD and long pivot pin 5 7/8” [150] 4 3/16” [106] 3 15/16” 4 3/4” 4 3/4” 4 3/4” 3 3/4”...

  • Page 33: Installation Templates - Push Arm

    ED900 Installation Instructions – Companion door Chapter 12 12.2 Installation templates – push arm Fig. 12.2.1 Assembly on opposite hinge side, push version with J/arm assembly 5 7/8” [150] 4 3/16” [106] 3 3/4” 4 3/4” 4 3/4” 4 3/4”...

  • Page 34: Installation Templates - 8816 Door Closer

    ED900 Installation Instructions – Companion door Chapter 12 12.3 Installation templates – 8816 door closer Fig. 12.3.1 8816 closer with T275 pull arm/slide channel Lorem ipsum 10 3/4” [272.5] 2” [51] 20 mm axle extension 1/2” Pin 10 1/2”...
  • Page 35 ED900 Installation Instructions – Companion door Blank page This page left intentionally blank. ED900 08125340 09-2021...

  • Page 36: Ed900 Operator And Mounting Plate Preparation

    Review safety information in Chapter 3! Mounting plate installation must be orientated with 115 Vac connection towards door hinge side. WARNING 13.1.5 ED900 mounting plate extension used with full ED900 system should be installed by trained door width cover. and knowledgeable installers experienced in...

  • Page 37: Remove Mounting Plate From Ed900

    1. Remove 115 Vac plug (5) from its receptacle (6). 13.2.2 Remove mounting plate from ED900 operator. 1. Loosen all eight captive ED900 M6 socket head cap screws (SHCS) using a 115 Vac plug 5 mm hex T-handle. 115 Vac socket...

  • Page 38: Options - Customer 115 Vac Connection To Terminal Block

    ED900 Installation Instructions – Companion door Chapter 13 13.3 Options – Customer 115 Vac connection to terminal block Fig. 13.3.1 115 Vac terminal block WARNING 115 VAC terminal block Work on electrical equipment and Ground terminal 115 Vac wiring installation must...
  • Page 39 ED900 Installation Instructions – Companion door Chapter 13 Fig. 14.3.5 115 Vac terminal block mounting 14.3.3 Install conduit box (option). 115 VAC terminal block TIPS AND RECOMMENDATIONS Ground terminal 115 Vac terminal block is secured M3.5 screw to mounting plate by M3 x 25 115 Vac plug to Phillips head screw.

  • Page 40: Ed900 And 8816 Closer Installation

    ED900 Installation Instructions – Companion door Chapter 14 14 ED900 and 8816 closer installation 14.1 Install ED900 and closer backplates to jamb and/or wall 14.1.1 Select ED900 installation template. 1. Using template as a guide, prepare 1. Select applicable ED900 installation template.
  • Page 41 Reference Fig. 14.1.5. Use adapter plate pull arm or push arm mounting holes locations (Fig. 14.1.5) based 1. Place companion backplate (3) next to ED900 on arm used with closer. backplate and mark four mounting holes. 2. Install companion backplate using four fasteners 14.1.4 Mounting plate installation checks.
  • Page 42 ED900 Installation Instructions – Companion door Chapter 14 Fig. 14.1.6 Closer backplate and adapter fastener 1/4-20 x 1" Phillips FHMS undercut HF3101-01 Fig. 14.1.7 Mounting plate fasteners 15,16 Mounting plate (12) 15 fastener kit (12) 16 HK4053-010 1/4-20 x 1" FH machine screw No.

  • Page 43: Install 8816 Closer

    14.3.2 ED900 115 Vac customer connection. • Customer 115 Vac power wiring required at terminal block (2). Fig. 14.3.1 Companion door backplate installation, ED900 115 Vac terminal block ED900 backplate ED900 115 Vac terminal block ED900...

  • Page 44: Route Accessory Wiring To Ed900

    14.4 Route accessory wiring to ED900 mounting plate 14.4.1 Route accessory wiring (Chapter 9)to ED900 Fig. 14.4.1 Backplate slots for accessory wiring backplate. 1. Route wiring to ED900 115 Vac terminal block side of backplate (Fig. 14.3.1). TIPS AND RECOMMENDATIONS Accessory wiring will terminate at ED900 terminal board (Chapter 9).

  • Page 45: Remove Protective Film Strips From Ed900

    ED900 Installation Instructions – Companion door Chapter 14 14.5 Remove protective film strips from ED900 operator Fig. 14.5.1 Operator protective film strips 14.5.1 Remove protective film strips. Heat conductive 1. Remove two protective film strips from pads each operator's heat conductive pads.

  • Page 46: Install Full Cover Bracket With Mode Switch Assembly

    ED900 Installation Instructions – Companion door Chapter 14 14.7 Install full cover bracket with Mode switch assembly 14.7.1 Install full cover bracket into closer backplate. Fig. 14.7.3 Cover bracket installation 1. Insert cover bracket collar into backplate groove at an angle (Fig.14.6.3)

  • Page 47: Install Mode Switch Cable

    14.8.1 Install single Mode switch cable. 1. Insert Mode switch plug (part of HX3482-010 assembly) into connector.. 2. Route Mode switch cable to ED900 Mode switch terminals on terminal interface board. • Secure cable to mounting plate channels using wire retainers.

  • Page 48: Push Arm Installation

    ED900 Installation Instructions – Companion door Chapter 16 16 J/Push arm installation 16.1 Push arm installation templates NOTICE Reference Chapter 12 for push arm installation templates. Fig. 16.1.1 Push arm assemblies J8/Standard push arm, reveal depths 0 - 8" maximum...
  • Page 49 Fig. 16.2.5 Push arm assemblies for installation Reference Chapter 19, Operator spring tension. 2. Insert axle extension into drive arm. 3. Move arm to ED900, inserting arm into operator spindle at a 90⁰ angle (Fig. 16.2.5). 4. Insert M8 SHCS through drive arm and axle extension.
  • Page 50 ED900 Installation Instructions – Companion door Chapter 16 Fig. 16.2.7 Arm assemblies attached to door and ED900 16.2.4 Connect adjustment arm to drive arm. 1. Loosen the two adjustment M6 x 10 mm flanged button head screws (Fig. 16.2.9).

  • Page 51: Push Arm Installation: 8816 Door Closer

    ED900 Installation Instructions – Companion door Chapter 16 16.3 Push arm installation: 8816 door closer 16.3.1 Attach drive arm to operator. Fig. 16.3.1 Drive arm and adjustment arm installation CAUTION Door must be fully closed! WARNING Use caution when working in proximity of door and push arm!.

  • Page 52: 8816 Door Closer Adjustments

    ED900 Installation Instructions – Companion door Chapter 16 16.4 8816 door closer adjustments 16.4.1 8816 closer manual adjustments. CAUTION CAUTION Confirm closer spring size prior to making any Door should close in 3 to 6 seconds from 900. closer speed adjustments.

  • Page 53: T275 Pull Arm Installation

    ED900 Installation Instructions – Companion door Chapter 17 17 T275 pull arm installation 17.1 Installation templates NOTICE Reference Chapter 12 for installation templates. 17.2 T275 arm and track assemblies Fig. 17.2.1 T275/Splined arm with CPD Fig. 17.2.2 T275/Splined arm with CPD...

  • Page 54: Slide Shoe Assembly

    ED900 Installation Instructions – Companion door Chapter 17 17.4 Slide shoe assembly 17.4.1 Install pivot pin into slide shoe. Fig. 17.4.1 Slide shoe and pivot pin 1. Insert pivot pin into slide shoe. Slide shoe 1/2" pivot pin 2. Install spring clip into pivot pin slot.

  • Page 55: Arm Assembly With Cpd Lever

    ED900 Installation Instructions – Companion door Chapter 17 17.7 Arm assembly with CPD lever 17.7.1 Arm with CPD lever assembly. Fig. 17.7.1 Slotted Fig. 17.7.2 M6 x 10 spring SHCS M6 x 10 SHCS CAUTION for CPD Slotted spring pin Assemble arm and CPD lever based on RH or LH pull or push.

  • Page 56: Deep Pull Arm Installation

    ED900 Installation Instructions – Companion door Chapter 19 17.8 Deep pull arm installation 17.8.1 Mount drive arm to operator. Fig. 17.8.1 Deep pull arm parallel to door WARNING Use caution when working in proximity of door and pull arm!.
  • Page 57 ED900 Installation Instructions – Companion door Chapter 19 17.8.4 Track assembly. Fig. 17.8.5 Track assembly installed onto slide shoe 1. Insure track components and deep pull arm are assembled based on hand of door (Para. 17.5). 17.8.5 Install track assembly onto slide shoe.

  • Page 58: Deep Pull Arm Installation 8816 Door Closer

    ED900 Installation Instructions – Companion door Chapter 17 17.10 Deep pull arm installation 8816 door closer 17.10.1 Install drive arm assembly. Fig. 17.10.1 Drive arm installation 1. Push the drive arm / axle extension onto the 8816 pinion (Fig. 17.10.2).

  • Page 59: Operator Spring Tension

    ED900 Installation Instructions – Companion door Chapter 19 19 Operator spring tension 19.1 Set ED900 operator spring tension Fig. 19.1.1 Spring tension adjustment Spring tension adjustment 19.1.1 Operator spring tension function. Table 19.1.1 Spring tension setting revolutions 1. Spring tension sets closing force on door.

  • Page 60: Ansi/Bhma Standards

    ED900 Installation Instructions – Companion door Chapter 20 20 ANSI/BHMA standards 20.1 A156.19 Low energy power operated doors The following table references portions of content from ANSI/BHMA A156.19. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission.
  • Page 61 ED900 Installation Instructions – Companion door Chapter 20 20.1.2 A156.19, Table I: Minimum opening and closing times. "W" door weight, pounds [kg] "D" door width, inches [mm] 100 [45.4] 125 [56.7] 150 [68] 175 [79.4] 200 [90.7] 30 [762] 36 [914] 3.0 s...

  • Page 62: Install Door Signage

    22.1 Install cover and end caps 22.1.2 Install end caps. TIPS AND RECOMMENDATIONS 1. Install ED900 operator end cap for power switch Installation of cover and end caps can be done 2. Install end cap for Mode switch at cover bracket next after setup of ED900 operator.

  • Page 63: Install Spindle Caps, Fine Cover

    ED900 Installation Instructions – Companion door Chapter 22 22.2 Install spindle caps, fine cover 22.2.1 Install spindle caps. Fig. 22.2.1 Spindle caps 1. Install spindle caps on cover. Spindle cap Spindle cap Fig. 22.2.2 Spindle cap installation Spindle cap Spindle cap Fig.

  • Page 64: Maintenance

    ED900 Installation Instructions – Companion door Chapter 32 23 Maintenance 23.1 Safety label, low energy swing Fig. 23.1.2 Annual Fig. 23.1.1 Safety doors compliance information inspection label label 23.1.1 Low energy swinging door safety information label ANNUAL COMPLIANCE SAFETY...

  • Page 65: Ed900 Environment And Cleaning

    DD0586-010 ACTIVATE SWITC H TO OPERATE DD0758-010 DD0758-010 ED900 and 8816 cover can be cleaned with a damp cloth and commercial cleaning agents. TIPS AND RECOMMENDATIONS Abrasive (scouring) agents should not be used as they may damage cover surface. 23.2.4 Water and other liquids.

  • Page 66: Pull Arm Maintenance

    ED900 Installation Instructions – Companion door Chapter 31 23.4 Pull arm maintenance 23.4.1 Track mounting screws. Fig. 23.4.5 Mode switch 1. Set Mode switch to CLOSE. 2. Remove track end caps. 3. Check tightness of track mounting screws. 4. Replace end caps.

  • Page 67: Arm Fasteners - Torque Requirements

    ED900 Installation Instructions – Companion door Chapter 31 23.5 Arm fasteners – torque requirements Fig. 23.5.1 Arm M8 SHCS cap 23.5.1 Check drive arm M8 SHCS torque. 1. Set Mode switch to CLOSE. 2. Remove cap over M8 SHCS.

  • Page 68: Push Arm Maintenance

    ED900 Installation Instructions – Companion door Chapter 31 23.6 Push arm maintenance Fig. 23.6.1 Push arm assembly 23.6.1 Push arm maintenance. WARNING Set Mode switch to CLOSE before performing maintenance! 1. Adjustment arm. • Check for wear or damage.
  • Page 69 ED900 Installation Instructions – Companion door Blank page This page left intentionally blank. ED900 08125340 09-2021...

  • Page 70: Ed900 Brake Maintenance

    ED900 Installation Instructions – Companion door Chapter 31 23.7 ED900 brake maintenance 23.7.1 Adjustment of air gap: Fig. 23.7.1 ED900 operator brake to brake disc (Fig. 23.7.2). TIPS AND RECOMMENDATIONS Reference drawing: 254197-01-50 WARNING Brake assembly Set Mode switch to CLOSE before Fig.
  • Page 71 ED900 Installation Instructions – Companion door Chapter 31 23.7.2 Torque setting of M3 x 5 SHCS. Fig. 23.7.5 M3 x 5 SHCS • 5.3 in-lb + 0.9 in-lb [0.6 Nm +0.1 Nm] Brake assembly Brake disc assembly M3 x 5 SHCS Fig.

  • Page 72: Appendix A - Wiring Diagrams

    ED900 Installation Instructions – Companion door Appendix A Appendix A - Wiring diagrams A1.1 Key Switch Panel with RJ45 connector Fig. A1.1.1 Key switch panel Fig. A1.1.2 Key switch panel wiring diagram, active door 3 B A 1 57 57a...

  • Page 73: A2.1 Key Switch Panel

    ED900 Installation Instructions – Companion door Appendix A A2.1 Key Switch Panel Fig. A2.1.1 Key switch panel Fig. A2.1.2 Key switch panel wiring diagram, active door 3 B A 1 57 57a 15 17 13 3 Swing Approach side...
  • Page 74 USA, Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567 T: 717-336-3881 F: 717-336-2106 www.dormakaba.us...

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