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Dormakaba ED250 Installation Instructions Manual
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Dormakaba ED250 Installation Instructions Manual

Dormakaba ED250 Installation Instructions Manual

Installation in in-ground case
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ED250
Installation in In-ground Case
Installation Instructions
DL4615-007 – 11-2022
| EN |

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  • Page 1 ED250 Installation in In-ground Case Installation Instructions DL4615-007 – 11-2022 | EN |...
  • Page 2 ED250 IG Installation Instructions Blank page This page left intentionally blank. ED250 DL4615-007 11-2022...
  • Page 3 Liquidtight fittings: Opcon approved liquidtight 4.1 Technicians fittings shall be used (Ref. Chapter 15) at all 1. dormakaba USA Inc. and Opcon must certify electrical case penetrations. The liquidtight installation and service technicians. fittings may only be placed as outlined in 2.
  • Page 4 Table of contents (ANSI/BHMA A156.10) General information 12.5 Door signage, full energy double swing Product description doors (ANSI/BHMA A156.10) ED250 IG Maximum door weights and 12.6 Safety information label, full energy swing exterior door installation doors (ANSI BHMA A156.10) Product description 12.7...
  • Page 5 Spindle centering – factory setting 16.20 Blockout drain installation 30.3 Cement case spindle height adjustment ANSI/BHMA standards 16.21 Final anchoring cement pour 16.22 Remove cement case cover for ED250 31.1 Low energy power operated doors commissioning (ANSI/BHMA A156.19) Set door width parameter Tb 31.2...
  • Page 6 1.1.6 Symbols used in these instructions. This manual provides installation instructions for WARNING ED250 in ground cement case used in single door and pair door installations. This symbol warns of hazards which could result in personal injury or threat to health.
  • Page 7 Insure operator is qualified for use at the respective smoke or fire-rated door. The ED250 operator is packaged in a cement case for in-ground floor installations. For double swing doors, two cement cases are supplied. 2.2.5 Cement case enclosure.
  • Page 8 3.2 Door signage requirements. Proper signs and labels shall be applied and maintained on Crushing hazards at door closing edges! the door controlled by the ED250 in ground swing door operator as referenced in: Fig. 3.1 Door closing edges •...
  • Page 9 ED250 in-ground single swing door with offset pivot arm Fig. 4.1.1 RH door with offset pivot arm Fig. 4.1.1.1 Offset pivot arm and top pivot ED250 in-ground...
  • Page 10 ED250 IG Installation Instructions Chapter 4 ED250 in-ground single swing door with center hung arm Fig. 4.2.1 LH door with center hung arm Fig. 4.2.1.1 Center hung arm and top pivot ED250 in-ground cement case Center hung arm Top pivot - door...
  • Page 11 ED250 IG Installation Instructions Chapter 4 ED250 in-ground single swing door with arm and track Fig. 4.3.1 LH door with arm and track Fig. 4.3.1.1 Arm with track, butt hinge ED250 in-ground cement case Track4 Butt hinge (by others) Fig.
  • Page 12 ED250 IG Installation Instructions Chapter 4 ED250 in-ground double swing doors with offset pivot arms Fig. 4.4.1 Double doors with offset pivot arms Offset pivot arm Top door pivot (by others) Fig. 4.4.1.1 Offset pivot arms and top door pivots...
  • Page 13 ED250 IG Installation Instructions Chapter 4 ED250 in-ground double swing doors with center hung arms Fig. 4.5.1 Double doors with center hung arms Fig. 4.5.1.1 Center hung arms and top door pivots ED250 in-ground cement case Center hung arm...
  • Page 14 ED250 IG Installation Instructions Chapter 4 ED250 in-ground double swing doors with arm and track Fig. 4.6.1 Double doors with arm and track Butt hinge (by others) Fig. 4.6.1.1 Arm with track, butt hinges ED250 in-ground cement case Track4...
  • Page 15 ED250 IG Installation Instructions Blank page This page left intentionally blank. ED250 DL4615-007 11-2022...
  • Page 16 ED250 IG Installation Instructions Chapter 5 5 ED250 in-ground packages 5.1 Center hung single door Fig. 5.1.1 ED250 in-ground cement case Fig. 5.1.6 Grounding kit, ED250 PCB bracket assembly assembly, DK3137-010 ED250 in-ground DK4656 cement case Fig. 5.1.2 Kit, ED operator labels DK3137-110...
  • Page 17 ED250 IG Installation Instructions Chapter 5 5.2 Center hung double door Fig. 5.2.1 (2) ED250 in-ground cement case Fig. 5.2.6 (2) Grounding kit, ED250 PCB assemblies bracket assembly, DK3137-010 ED250 in-ground DK4656 cement case DD0586-010 DD0758-010 DD0762-010 Fig. 5.2.2 Kit, ED operator labels DK3137-130...
  • Page 18 ED250 IG Installation Instructions Chapter 5 5.3 Offset pivot single door Fig. 5.3.1 ED250 in-ground cement case Fig. 5.3.6 Grounding kit, ED250 PCB bracket assembly assembly, DK3137-010 ED250 in-ground DK4656 cement case Fig. 5.3.2 Kit, ED operator labels DK3137-110...
  • Page 19 ED250 IG Installation Instructions Chapter 5 5.4 Offset pivot double door Fig. 5.4.1 (2) ED250 in-ground cement case Fig. 5.4.6 (2) Grounding kit, ED250 PCB assemblies bracket assembly, DK3137-010 ED250 in-ground DK4656 cement case DD0586-010 DD0758-010 DD0762-010 Fig. 5.4.2 Kit, ED operator labels DK3137-130...
  • Page 20 ED250 IG Installation Instructions Chapter 5 5.5 Arm and track single door Fig. 5.5.1 ED250 in-ground cement case Fig. 5.5.6 Grounding kit, ED250 PCB bracket assembly assembly, DK3137-010 ED250 in-ground DK4656 cement case Fig. 5.5.2 Kit, ED operator labels DK3137-110...
  • Page 21 ED250 IG Installation Instructions Chapter 5 5.6 Arm and track double door Fig. 5.6.1 (2) ED250 in-ground cement case Fig. 5.6.6 (2) Grounding kit, ED250 PCB assemblies bracket assembly, DK3137-010 ED250 in-ground DK4656 cement case DD0586-010 DD0758-010 Fig. 5.6.2 Kit, ED operator labels DK3137-130...
  • Page 22 Cover Gasket 36” (6 1/4” REF) 4 7/8” 4 1/2” Ø 2 3/8” 5.9” Fig. 6.1.2 ED250 in-ground case cover and fasteners (28) 3 In-ground case Covers 8-32 x 3/4" PFHMS (Philips flat head machine screw) Center bearing shaft, ED250-IG Shaft seal Gasket, 1/8"...
  • Page 23 ED250 IG Installation Instructions Chapter 6 ED250 in-ground cement case internal assembly Fig. 6.2.1 ED250 in-ground case component view ED250 in-ground case Gasket, 1/8" thick 8-32 x 3/4" FHMSPH (flat head machine screw, Phillips) ED250 operator PCB bracket assembly Fig.
  • Page 24 ED250 IG Installation Instructions Chapter 7 7 Technical data ED250 Technical data 7.1.1 Required operating conditions. 7.1.4 Outputs Maximum wire size Ambient temperature 5 to 122 °F 16 AWG Connector plug 1/16” Suitable for dry Relative air humidity: screw size...
  • Page 25 ED250 IG Installation Instructions Chapters 7 and 8 Operating specifications 7.2.1 ED250 Maximum power 240 watt consumption Maximum Minimum FE: 150 N m Automatic opening 20 N m 110.6 lbf ft torque 14.8 lbf · ft LE: 67 Nm 49.4 lbf ft...
  • Page 26 ED250 IG Installation Instructions Chapter 9 9 Recommended tools and torque chart Recommended tools Fig. 9.1.1 Recommended tools T-handle hex key, 5 mm Hex keys, 2.5 mm, 3 mm, 5 mm, 5/32" Screwdriver, flat blade Door pressure gauge, 0 to 35 ft - lbf...
  • Page 27 ED250 IG Installation Instructions Chapter 10 10 User interface 10.1 Overview Fig. 10.1.1 ED250 in-ground cement case Fig. 10.1.2 Operator keypad and display 2 digit display 4 button keypad PCB assembly 10.1.1 Operator user interfaces. 4 button keypad and 2 digit display: •...
  • Page 28 ED250 IG Installation Instructions Chapter 10 10.3 Mode switch panel Fig. 10.3.1 Mode switch panel Fig. 10.3.7 Optional key switch panels Mode switch panel Mode switch, three position Exit Only switch, two position Comm port for service 10.3.1 Mode switch 10.3.2 Exit Only switch...
  • Page 29 ED250 IG Installation Instructions Chapter 10 10.4 Operator status LEDs 10.4.1 Operator status LEDs. Fig. 10.4.1 ED250 in ground case assembly In ground case cover must be opened to view LEDs. 1. Red LED Blinking codes are used to indicate "ln__" information (system status or operating conditions) or certain error codes "E__".
  • Page 30 11.2.2 Accessory electrical installation. 4. Access control systems Electrical interfaces from system accessories used with 5. Telephone systems ED250 in ground operator must be planned for. This 6. Intercoms includes routing of wiring from accessories to in-ground cement case. TIPS AND RECOMMENDATIONS 11.2.3 System accessories, other...
  • Page 31 ED250 IG Installation Instructions Chapter 11 11.3 ED250 terminal board interfaces Fig. 11.3.1 Terminal board electrical connections Green LED (Para. 10.4) Night- Activation inputs Yellow LED (Para. 10.4) Interior Exterior bank Safety sensors Red LED (Para. 10.4) input DCW bus...
  • Page 32 ED250 IG Installation Instructions Chapter 12 12 ED100/ED250 door signage 12.1 Full energy operator (ANSI/BHMA A156.10) 12.1.1 Overview Fig. 12.1.1 One decal, approach, non-approach Signage and warnings are specified in ANSI /BHMA A156.10, American National Standard for Power DO NOT Operated Pedestrian Doors, paragraph 11.
  • Page 33 ED250 IG Installation Instructions Chapter 12 12.2 Low energy operator (ANSI/BHMA 156.19) 12.2.1 Overview Fig. 12.2.1 AUTOMATIC CAUTION DOOR decal Signage and warnings are specified in ANSI /BHMA A156.19, American National Standard for power assist AUTOMATIC and low energy power operated doors.
  • Page 34 ED250 IG Installation Instructions Chapter 12 12.3 Door signage, low energy swing doors (ANSI/BHMA 156.19) 12.3.1 Single door Fig. 12.3.2 Push/Pull Fig. 12.3.1 Activate Switch To Operate Pull To Operate Push To Operate AUTOMATIC AUTOMATIC AUTOMATIC AUTOMATIC CAUTION CAUTION...
  • Page 35 ED250 IG Installation Instructions Chapter 12 12.4 Door signage, full energy single swing doors (ANSI/BHMA A156.10) Fig. 12.4.1 One way traffic Fig. 12.4.2 Two way traffic Approach side Non-approach side Non swing side Swing side DO NOT AUTOMATIC CAUTION...
  • Page 36 SAFETY INFORMATION Automatic Swinging Doors controlled by an ED250 OHC operator configured for full ANNUAL COMPLIANCE energy operation (ANSI/BHMA 156.10). These minimum safety checks, INSPECTION in addition to those in the 12.6.2 Safety information label location.
  • Page 37 This AAADM label (Fig. 12.7.1) outlines safety checks information label compliance inspection that should be performed daily on a swing door label controlled by an ED250 OHC operator configured for low SAFETY INFORMATION Low Energy Swinging energy operation (ANSI/BHMA A156.19). Doors ANNUAL COMPLIANCE 12.7.2 Safety information label location.
  • Page 38 ED250 IG Installation Instructions Chapter 13 13 ED250 in ground installation templates 13.1 Center hung door Notes 1. Refer to manufacturer's template for door leaf and bottom arm preparation. 2. Depth of excavation is 5 1/2" minimum below finished floor.
  • Page 39 ED250 IG Installation Instructions Chapter 13 Fig. 13.1.2 Single door center hung *Extra clearance may be required at liquid tight fittings. 36” minimum cement case length Jamb Jamb Larger sizes available for custom doors Floor blockout 7 1/2” Interior Exterior 2 3/4”...
  • Page 40 ED250 IG Installation Instructions Chapter 13 13.2 3/4" offset pivot door Notes 1. 3/4" offset pivot using standard bottom arms only. 2. Depth of excavation is 5 1/2" minimum below finished floor. 3. Spindle center must be plumb with top pivot.
  • Page 41 ED250 IG Installation Instructions Chapter 13 Fig. 13.2.2 Single 3/4" offset pivot door overhead view *Extra clearance may be required at liquid tight fittings. 36” minimum cement case length Larger sizes available for custom doors Jamb Jamb Spindle and pivot...
  • Page 42 ED250 IG Installation Instructions Chapter 13 13.3 Bottom arm and track Notes 1. Butt hung (hinged) and 3/4" offset pivot 4. Jamb widths vary. Placement dimensions doors using dormakaba bottom arm and are from face of jamb to centerline of slide track.
  • Page 43 ED250 IG Installation Instructions Chapter 13 Fig. 13.3.2 Arm and track single door *Extra clearance may be required at liquid tight fittings. Blockout width = width between jambs 36” minimum cement case length Larger sizes available for custom doors Jamb 1 1/4”...
  • Page 44 ED250 IG Installation Instructions Chapter 14 14 Door frame and door preparation 14.1 Install offset hung pivot in top of door frame Fig. 14.1.1 Offset pivot, LH door TIPS AND RECOMMENDATIONS LH offset pivot bracket. Refer to Chapter 13 installation templates.
  • Page 45 ED250 IG Installation Instructions Chapter 14 14.3 Install butt hinge in side of door frame, slide track door Upper butt hinge. Fig. 14.3.1 Butt hinge, slide track door TIPS AND RECOMMENDATIONS Refer to Chapter 13 installation templates. 14.3.1 Install butt hinge.
  • Page 46 1. Remove cement case cover and set terminal board aside. PCB bracket assembly 15.2 Install ED250 printed circuit board (PCB) bracket ground wire Fig. 15.2.1 ED250 Printed circuit board ground screw 15.2.1 Secure grounding wire to PCB. 1. Printed circuit board may contain a ground screw and washer assembly (Fig.
  • Page 47 ED250 IG Installation Instructions Chapter 15 15.3 System accessory wiring into cement case, single door 15.3.1 System accessory wiring. Fig. 15.3.1 ED250 cement case accessory wiring 2 3/8" hole for PVC TIPS AND RECOMMENDATIONS reducer coupling Terminal board for...
  • Page 48 ED250 IG Installation Instructions Chapter 15 15.5 Liquidtight conduit entry locations into cement case Fig. 15.5.1 Cement case sides, areas for conduit entry Main extrusion, operator mounting Angle iron Spacer, operator mounting 4 1/2” 1 3/8” 2 3/8” dia. hole 15.5.1 Determine conduit hole locations in...
  • Page 49 ED250 IG Installation Instructions Chapter 15 15.7 115 Vac wiring into cement case 15.7.1 115 Vac wiring into cement case. Fig. 15.7.1 Cement case 115 Vac entry 1. 115 Vac will terminate at 115 Vac 2 3/8" hole for terminal block inside cement case.
  • Page 50 ED250 IG Installation Instructions Chapter 15 15.9 Internal cement case checks Fig. 15.9.1 ED250 cement case, internal view PCB bracket assembly Fig. 15.9.2 PCB bracket assembly PCB bracket PCB plate PCB plate cover (7) 1/4-20 x 1/2" SHCS 15.9.1 Cement case checks.
  • Page 51 NOTICE Installation site may require modification of steps referenced in Chapter 16. 16.1 Verify concrete floor blockout 16.1.1 Verify blockout for ED250 in ground case. Fig. 16.1.1 Minimum blockout dimensions Using applicable ED250 in-ground installation template 5 1/2” min. pit...
  • Page 52 ED250 IG Installation Instructions Chapter 16 16.3 Install cement cases, double door Fig. 16.3.1 Cement cases installed in blockout 16.3.1 Set cement case into blockout NOTICE Reference applicable installation template (Chapter 13) and contractor and/or architect documentation to position cement case spindles in blockout.
  • Page 53 ED250 IG Installation Instructions Chapter 16 16.4 Locate center of cement case spindle Refer to Chapter 13, installation templates. CAUTION 16.4.1 Offset and center hung arms; align top door After centering spindle: pivot with spindle. • Level and plumb cement case in all 1.
  • Page 54 ED250 IG Installation Instructions Chapter 16 16.4.2 Slide arm and track; locate center of cement TIPS AND RECOMMENDATIONS case spindle. 1. Referencing contractor or customer drawings, 1. Para. 16.4.2 is for butt hinge and 3/4" establish location of interior door face.
  • Page 55 Concrete anchor cement, first pour Bottom of blockout Blockout drain (by customer) Fig. 16.6.2 ED250 cement case front view, first anchoring cement pour Top of final pour 1” Level of first concrete anchor pour...
  • Page 56 1. Remove the twenty one 8-32 x 3/4" PFHMS securing the cover to the cement case. the cover to each cement case. 2. Remove cover to access ED250 operator. 2. Remove covers to access ED250 operators. Fig. 16.7.1 Cement case cover removed 16.8 Single door, install and terminate 115 Vac liquidtight conduit and...
  • Page 57 Power off/on switch WARNING Socket for 115 Vac power connection 115 Vac power source for ED250 cable must be OFF! 1. Install 115 Vac conduit and wiring into selected cement case per Para. 16.8. 2. Route 115 Vac wiring into cement case and terminate per Para, 16.8.
  • Page 58 ED250 IG Installation Instructions Chapter 16 16.10 Single door, install PVC reducer fitting and PVC pipe Fig. 16.10.1 Cement case PVC reducer CAUTION fitting and PVC pipe PVC pipe (by others) PVC coupling and PVC pipe PVC reducer installation should be done by coupling qualified personnel.
  • Page 59 ED250 IG Installation Instructions Chapter 16 16.12 Double doors, install PVC reducer fittings and PVC pipe Fig. 16.12.1 Double door electrical CAUTION installation kit PVC pipe PVC couplings and PVC pipe PVC reducer installation should be done by coupling qualified personnel.
  • Page 60 ED250 IG Installation Instructions Chapter 16 16.15 Rotate cement case spindle to enable door hanging Fig. 16.15.1 Keypad and display TIPS AND RECOMMENDATIONS Partial learning cycle (Para. 16.15.3) will be used < 3s Quit > 3s Reset > 3s to rotate spindle.
  • Page 61 ED250 IG Installation Instructions Chapter 16 16.15.2 Set AS installation type parameter Fig. 16.15.2.1 Arm and track, LH (push) Interior AS = 0 Fig. 16.15.2.2 Arm and track, RH (pull) Interior AS = 1 Fig. 16.15.2.3 Offset pivot arm, RH pull...
  • Page 62 ED250 IG Installation Instructions Chapter 16 Table 16.15.2.1 AS parameter values 16.15.2.1 Set AS parameter value. Installation type, in-ground (IG) NOTICE 1. AS = 0. Parameter Parameter description value • "0" is AS factory setting. IG - Arm and track, LH push •...
  • Page 63 ED250 IG Installation Instructions Chapter 16 16.15.3 Initiate learning cycle to rotate spindle to door hanging position Fig. 16.15.3.1 Arm and cement case cover installed; 16.15.3.1 Install cement case cover and arm on center hung arm RH pull example spindle.
  • Page 64 ED250 IG Installation Instructions Chapter 16 16.16 Set operator spring tension Table 16.16.1 ED250 operator spring tension 16.16.1 Operator spring tension function. 1. Spring tension sets closing force on door. Door width 2. Required spring tension is based on door width.
  • Page 65 ED250 IG Installation Instructions Chapter 16 16.17 Install Mode switch panel – Install RJ45 plate assembly (double doors only) 16.17.1 Mode switch installation. 16.17.2 Double door Mode switch and RJ45 panel 1. Install Mode switch at customer or contractor installation.
  • Page 66 ED250 IG Installation Instructions Chapter 16 16.18 Hang door 16.18.1 Door with pivot arm or center hung arm. 1. Tools; set of pry bars recommended. WARNING 2. Spindle rotated to 70 degrees (Para. 16.15.3). Hand pinch point and crushing hazards! 3.
  • Page 67 ED250 IG Installation Instructions Chapter 16 16.18.3 Door with track, installing door. 1. Mount arm to track slide in door using M8 shoulder screw. Using torque wrench with 5 mm hex key, torque screw to 12 ft-lb. 2. Insert arm slot into spindle as door is being installed.
  • Page 68 2 Phillips screwdriver. blockout. CAUTION Do not over tighten screws! Fig. 16.19.1 ED250 cement case with cover installed. (21) 8-32 x 3/4" PFHMS (Phillips flat head machine screws) 16.20 Blockout drain installation 16.20.1 Blockout drain installation (customer).
  • Page 69 ED250 IG Installation Instructions Chapter 17 17 Set door width parameter Tb 17.1 Door width parameter Tb 17.1.1 Measure door width. Table 17.1.1 Tb parameter values 1. Measure door width in inches or mm Door width 17.1.2 Set Tb door width parameter value.
  • Page 70 ED250 IG Installation Instructions Chapter 18 18 Set reveal depth, door type 18.1 Reveal depth parameter rd 18.1.5 Set rd reveal depth parameter value. Fig. 18.1.1 Reveal depth parameter rd NOTICE Reveal depth 1. If reveal depth = 0, set rd = 0.
  • Page 71 ED250 IG Installation Instructions Chapter 18 18.2 Set door type parameter dL 18.2.1 Set dL door type parameter value. Table 18.2.1 Door type parameter dL values Door type NOTICE 1. Set dL = 0 (single door =0). Parameter •...
  • Page 72 Reference Appendix B, Troubleshooting. 19.1.2 Setting door closing speed upon power failure. 1. Turn ED250 power switch OFF. 2. Manually open door to 90° angle and let it close. 3. If door closes in less than 5 seconds, turn potentiometer 1/4 turn CW and retry test.
  • Page 73 1. Set Mode switch in CLOSE position commissioning. Reference Chapter 21. Fig. 20.1.2 Mode switch • dormakaba handheld can be used to check operator Mode switch, firmware version and to perform firmware updates. 3 position Reference Appendix C, dormakaba handheld, or dormakaba handheld manual.
  • Page 74 ED250 IG Installation Instructions Chapter 21 20.1.6 Configuration parameters. Parameter Driving parameter Description Description Installation type Cycle counter, number displayed * 10000 Reveal depth Delete error log Door width Reset service interval display (yellow LED) Door type Factory setting level (Fact Setup button) 20.1.7 Driving parameters.
  • Page 75 ED250 IG Installation Instructions Chapter 20 20.1.8 Configuration parameters, detail Parameter and value range, factory setting Parameter description = bold. Installation type 0 - 5 Reference Para. 16.15.2 for AS parameter detail. Reveal depth Reveal is set in increments of ED250 10 mm (3/8").
  • Page 76 21 Single door first commissioning 21.1 First commissioning Fig. 21.1.1 Mode switch Conditions prior to commissioning. 1. ED250-IG installation complete, through Chapter 19. Close 2. Door installation complete. 3. Key switches and other separately supplied hardware are installed and connected to operator.
  • Page 77 ED250 IG Installation Instructions Chapter 21 21.2 Perform learning cycle CAUTION Step 1 Secure motion range of door. Set MODE switch to CLOSE position, Learning cycle must be performed while Step 2 Fig. 21.2.1. motor is cold! Rotating "o" and a "0" indicates CAUTION operator learning cycle is required.
  • Page 78 ED250 IG Installation Instructions Chapter 22 22 Double door first commissioning 22.1 Separately commission active and passive doors 22.1.1 Commission active door first. 22.1.2 Commission passive door. Refer to Chapter 21, Single Door First Commissioning. Refer to Chapter 21, Single Door First Commissioning.
  • Page 79 ED250 IG Installation Instructions Chapter 22 22.2.2 Passive door, set parameter dL. 1. Set Mode switch to CLOSE. 2. Set parameter dL (door type) for passive door. Step 1 Step 5 Press and hold right button to enter Press...
  • Page 80 Reference Chapter 11, System Accessories. All accessory wiring to ED250 operator must be completed, and accessories tested, before 1. Terminate all accessory wiring at ED250 terminal cement case cover is installed (Chapter 25). board. 2. Secure all accessory wiring in cement case away from ED250 operator, gearbox, and chain.
  • Page 81 ED250 IG Installation Instructions Chapter 25 25 Install cement case cover 25.1 Install cement case cover 25.1.1 Cement case checks. 25.1.2 Clean and align gasket. 1. Clean gasket Mode switch in Open position. 1. Check spindle seal installation. 2. Align gasket with cement case mounting holes.
  • Page 82 • Threshold supplied by customer / contractor. • Customer / contractor installation responsibility. NOTICE Fig. 26.1.2 Threshold installed example for ED250 Refer to Warranty Guidelines, page 3 for in-ground threshold manufacturing and installation requirements. CAUTION • Cement case cover must be installed and sealed (Chapter 24).
  • Page 83 CAUTION Do not pressure wash door threshold or floor area adjacent to door threshold! WARNING Access to the ED250 in-ground cement case must only be done by dormakaba USA Inc. Fig. 28.1.3 Threshold installation end view example certified technicians! Spindle...
  • Page 84 Threshold not shown • Door transparent for hardware views 29.2 ED250 in-ground single swing door with center hung arm 29.2.1 Center hung door maintenance. 1. Center hung arms, check for wear and tear. Fig. 29.2.1 Door with center hung arm Fig.29.2.2 Door overhead view...
  • Page 85 ED250 IG Installation Instructions Chapter 29 29.3 ED250 in-ground single swing door with arm and track 29.3.1 Arm and track door maintenance. Fig. 29.3.2 Overhead view, door closed 1. Track, check for wear or damage. 2. Track, check for debris in track.
  • Page 86 Chain tension adjustment is accomplished (3/8" x 1 1/4" hex by adjusting chain tension nut (4) on a standoff) threaded stud. This moves ED250 operator 3/8" x 2" long toward or away from spindle drive, threaded stud loosening or tightening chain.
  • Page 87 ED250 IG Installation Instructions Chapter 30 30.2 Spindle centering – factory setting Fig. 30.2.1 Spindle centering hardware Spindle 1.1 Spindle gearbox 5/16" x 3/8" flange head cap screw Slide mounting plate 1/4" x 3/4" cap screw Gearbox top 5/16" x 1" cap screw Block, operator Fig.
  • Page 88 ED250 IG Installation Instructions Chapter 30 30.3 Cement case spindle height adjustment NOTICE TIPS AND RECOMMENDATIONS Spindle height adjustment overview. 1. Spindle should not need height adjustment Spindle shims overview. of factory setting up to a 1/2" threshold. 1. Center hung and offset pivot applications.
  • Page 89 ED250 IG Installation Instructions Chapter 30 Fig. 30.3.3 Cement case with covers installed 30.3.1 Remove door and bottom arm attached to spindle. WARNING Hand pinch point and crushing hazards! 1. Program switch to OFF. 2. Power to in-ground case OFF.
  • Page 90 ED250 IG Installation Instructions Chapter 30 30.3.4 Remove top gearbox plate cover. Fig. 30.3.5 Top gearbox plate removed NOTICE Spindle lateral adjustment required. To access three of the five top gearbox cover FHSCS (16) under in-ground case cover flange (Fig.
  • Page 91 ED250 IG Installation Instructions Chapter 30 30.3.8 Roller chain horizontal level adjustment. Fig. 30.3.7 Roller chain horizontal level adjustment NOTICE Roller chain level adjustment. After spindle height adjustment, spindle sprocket (6) height must be adjusted so that roller chain is horizontally level.
  • Page 92 The following table references portions of content from ANSI/BHMA A156.19. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission. Reference ED250 service manual for additional parameter detail. 31.1.1 Door measurements, low energy power operated door.
  • Page 93 ED250 IG Installation Instructions Chapter 31 31.1.2 A156.19, Table I: Minimum opening and closing times. "W" door weight, pounds "D" door width, inches 3.0 s 3.5 s 3.5 s 3.0 s 3.0 s 3.5 s 4.0 s 4.0 s 4.5 s...
  • Page 94 ED250 IG Installation Instructions Chapter 31 31.2 Full energy power operated pedestrian doors (ANSI/BHMA A156.10) The following table references portions of content from ANSI/BHMA A156.10. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission.
  • Page 95 ED250 IG Installation Instructions Blank page This page left intentionally blank. ED250 DL4615-007 11-2022...
  • Page 96 32.1 Upgrade cards 32.2 Container module 32.1.1 Upgrade card installation. 32.2.1 Container module. dormakaba USA Inc. upgrade cards can be used to expand the • The first upgrade card installed becomes range of functions of the ED250 operator. the container module.
  • Page 97 ED250 IG Installation Instructions Chapter 32 32.3 Installing upgrade cards 32.3.3 Installing additional upgrade cards 32.3.1 Set Mode switch to CLOSE. Upgrade card slot 1. Remove container Upgrade card module from upgrade Set Mode switch to Close. Container module card slot.
  • Page 98 ED250 IG Installation Instructions Appendix A Appendix A - Driving parameters Driving parameters – detail A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Opening speed, automatic mode 1. Opening speed refers to automatic mode, speed can be adjusted using this parameter.
  • Page 99 ED250 IG Installation Instructions Appendix A A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Safety sensor test Safety sensor parameter ST must be set to sensors used and if they are active- high or active-low. See E 04 safety sensor test error, Appendix B, Troubleshooting.
  • Page 100 ED250 IG Installation Instructions Appendix A A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Power reserve module SVP-PR 12 test Test off 1. SVP-PR 12 power reserve module test is performed once every 24 hours, or 10 minutes after AC power has been turned on.
  • Page 101 ED250 IG Installation Instructions Appendix A A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Push & Go 1. Parameter is activated. 2. Automatic opening of door is started when door is manually moved 4° out of 0 - 1 the closed position.
  • Page 102 1. Status relay activated when door is opened further than opening angle parameter OA, set during learning cycle. 2. Parameter OA value can only be changed using dormakaba handheld or by performing another learning cycle. Locking device output configuration;...
  • Page 103 ED250 IG Installation Instructions Appendix A A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Factory setting level Parameter SL is used to determine what data will be reset during factory setting process. Standard factory settings •...
  • Page 104 ED250 IG Installation Instructions Appendix A A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Power assist activation angle 1. Setting of door activation angle for Power assist function (hF). 2. Higher settings of hA result in better spring force compensation for easier manual 1 - 5 °...
  • Page 105 COM 1 configuration interface Interface programmed for communication with dormakaba handheld. 0 - 1 Interface programmed for use with dormakaba TMS Soft control software. Backcheck when door opened manually 1. Angle after which door is braked when manually opened. 2. Back check level is automatically optimized during manual door opening cycles. This...
  • Page 106 ED250 IG Installation Instructions Appendix A A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Release of hold-open system 1. Upgrade care Fire Protection installed, users may release hold-open by manually moving door in closed direction. 2. A manual release button is not required.
  • Page 107 Users can Yellow LED then access door manually. Green LED PCB assembly B.1.3 User information display. Accessory User interface display, or or dormakaba handheld terminal board displays: • Information ln codes • Error message E codes B.1.4 Viewing error messages.
  • Page 108 ED250 IG Installation Instructions Appendix B B.1.7 Error message memory. 1. There are ten error message memory locations; E 0 through E 9. 2. The latest error message is always stored in error memory location E 0: • As soon as another error occurs, the existing error stored in E 0 will be moved to E 1 and the latest error will be stored in E 0.
  • Page 109 ED250 IG Installation Instructions Appendix B Troubleshooting chart, "ln" codes B.3.1 Troubleshooting chart, information messages. Display Description Troubleshooting information messages Sustained operation on a door with an obstruction can result in damage to drive. 1. Object or person obstructing door movement.
  • Page 110 4. Check for activation of the test at the safety sensors. EEPROM error • Internal memory check could 1. Using dormakaba handheld, reload current firmware to Flashing not be completed. reinitialize system. E 12 12 x •...
  • Page 111 ED250 IG Installation Instructions Appendix B B.4.1 Troubleshooting chart, "E" codes. Display Red LED • Description Troubleshooting error codes Overcurrent detection 1. Motor is consuming too much power, check for any external • Motor is consuming more Flashing causes.
  • Page 112 (dot, comma, hash key, plus, C.1.1 Interface cable minus, asterisk and diagonal slash). Use dormakaba interface cable (Article No. 16596101170) C.1.3 Handheld startup. to connect dormakaba handheld to operator 1. Press OFF ON to turn on Handheld terminal.
  • Page 113 ED250 IG Installation Instructions Appendix C NOTICE Parameters and detail may change depending on firmware version. dormakaba handheld; configuration parameters "#" refers to reference numbers in Parameter list, Chapter 18. C.2.1 Configuration parameters Parameter and Parameter and Description / Selections...
  • Page 114 ED250 IG Installation Instructions Appendix C C.2.1 Configuration parameters Parameter and Parameter and Description / Selections Description / Selections default default Manual mode on. NO contact; night- Manual bank function mode Normal* Manual mode disabled. triggered while contact closed.
  • Page 115 ED250 IG Installation Instructions Appendix C dormakaba handheld; special functions (Upgrade cards) ED100 / ED250 C.4.1 Special functions (upgrade cards) Parameter and Parameter and Description / Selection Description / Selection default default • locked: not available locked Upgrade •...
  • Page 116 ED250 IG Installation Instructions Appendix C dormakaba handheld; diagnostics C.5.1 Diagnostics Parameter name Description Setting Parameter name Description Setting FW vers BM Displays firmware (FW) x.x y y (e.g.,0190 Wartungs x x y y (month, version of basic module v 1.9.0)
  • Page 117 ED250 IG Installation Instructions Appendix C C.5.1 Diagnostics Parameter name Description Setting Parameter name Description Setting Clamp X3, 1G and 3, 0, low active Klemme 1G 24 V out Setting code (function on) 1, function off Opening width Displays opening angle ( ..
  • Page 118 ED250 IG Installation Instructions Appendix C New dormakaba handheld; language change to English C.6.1 New dormakaba handheld; language 5. Press to select Sprachen (Fig. 26.6.6). ENTER Fig. C.6.1 change. Fig. C.6.7 Sprachauswahl (Language dormakaba handheld If German language is displayed on screen...
  • Page 119 ED250 IG Installation Instructions Blank page This page left intentionally blank. ED250 DL4615-007 11-2022...
  • Page 120 ED250 IG Installation Instructions Appendix C dormakaba handheld; firmware update C.7.1 Firmware update procedure CAUTION For all firmware changes, set program switch to CLOSE and allow door to close completely before any updates are made! Fig. C.7.1 Handheld power on sequence...
  • Page 121 ED250 IG Installation Instructions Appendix C Fig. C.7.4 Select UpDoLd Fig. C.7.5 Select Firmware upload ENTER button F2 button Up/down arrows Connected with: DOWN/UPLOAD ED250_US Download data FW-Version: 02.30 Upload file Revision: Firmware upload Again UpDoLd Door Door 4. Press F2 to select UpDoLd.
  • Page 122 ED250 IG Installation Instructions Appendix D Appendix D - Wiring diagrams D1.1 DX4604-21C Key Switch Panel with RJ45 connector Fig. D1.1 Key switch panel DX4604-21C Fig. D1.2 Key switch panel wiring diagram 15 17 13 3 3 B A 1...
  • Page 123 ED250 IG Installation Instructions Appendix D D2.1 DX4604-11C Key Switch Panel Fig. D2.1 Key switch panel DX4604-11C Fig. D2.2 Key switch panel wiring diagram 15 17 13 3 3 B A 1 57 57a Swing Approach side side Feedback...
  • Page 124 USA Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567 T: 717-336-3881 F: 717-336-2106 www.dormakaba.us...