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Dormakaba ED50 Manual

Swing door operators
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ED50/ED100/ED250
Swing Door Operators
Installation in Overhead Concealed Header
Door Installation, Setup,
Troubleshooting and Maintenance
Instructions
DL4617-003 – 09-2021
| EN |

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Summary of Contents for Dormakaba ED50

  • Page 1 ED50/ED100/ED250 Swing Door Operators Installation in Overhead Concealed Header Door Installation, Setup, Troubleshooting and Maintenance Instructions DL4617-003 – 09-2021 | EN |...

  • Page 2: Ed50/Ed100/Ed250 Operators

    ED50/ED100/ED250 OHC Header Table of Contents Setup and Troubleshooting Instructions Table of contents Table of contents Parameters General information 10.1 ED50/ED100/ED250 OHC – viewing and General information changing parameters ED50/100/ED250 OHC product 10.2 Configuration parameters description 10.3 Driving parameters...

  • Page 3: Table Of Contents

    ED50/ED100/ED250 OHC Header Table of Contents Setup and Troubleshooting Instructions ANSI/BHMA standards 19.1 Power operated pedestrian doors (ANSI/BHMA 156.10) 19.2 Low energy power operated doors (ANSI/BHMA A156.19) Upgrade cards 20.1 Upgrade cards 20.2 Container module 20.3 Installing upgrade cards Maintenance 21.1...
  • Page 4 • Observable prevailing conditions at the opening under which the operator is Fig. 2.1 ED50/ED100/ED250 OHC with overhead arm expected to perform. In some instances, this may require increased force settings to counteract these conditions. •...

  • Page 5: Supplied As A Low Energy Operator

    Reference Para. 1.1.3. 2.2 Packaging 2.5 Maximum door weights*. ED50/ED100/ED250 operators are packaged in a *Maximum door weight is based on prevailing conditions header for overhead concealed (OHC) installation. at the door opening.
  • Page 6 ED50/ED100/ED250 OHC Header Chapter 3 Setup and Troubleshooting Instructions 3 ED50/100/ED250 OHC door configurations OHC single door configurations Fig. 3.1.2 LH outswing RH outswing Fig. 3.1.1 LH inswing RH inswing OHC pair door and double egress door configurations Fig. 3.2.1 Outswing Fig.
  • Page 7 ED50/ED100/ED250 OHC Header Chapter 4 Setup and Troubleshooting Instructions 4 Technical data ED50/100/ED250 technical data 4.1.1 Required operating conditions. 4.1.4 Outputs Maximum wire size Ambient temperature 5 to 122 °F [-15 to 50⁰ C] 16 AWG Connector plug 1/16”...

  • Page 8: Ed250

    ED50/ED100/ED250 OHC Header Chapter 4 Setup and Troubleshooting Instructions Operating specifications 4.2.1 ED50 4.2.3 ED250 Maximum power Maximum power 120 watts 240 watts consumption consumption Opening force Maximum Minimum Maximum lbf - N Minimum FE: 150 N m 4.5 [20] 13.5 [60]...
  • Page 9 Setup and Troubleshooting Instructions 5 Safety information 5.1 Safety instructions. WARNING This document contains important instructions for installation of the ED50/ED100/ED250 overhead Hand pinch point and crushing hazards at door concealed swing door operator. closing edges! Review these instructions thoroughly prior to...

  • Page 10: Tips And Recommendations

    Overview Fig. 6.1.1 OHC ED100/ED250 operator 4 button keypad and 2 digit display Fig. 6.1.2 OHC ED50 operator 4 button keypad and 2 digit display 4 button keypad and display 6.2.1 4 button keypad. Fig. 6.2.1 Door hinge side on right...
  • Page 11 ED50/ED100/ED250 OHC Header Chapter 6 Setup and Troubleshooting Instructions Operator status LEDs 6.3.1 Operator status LEDs. Fig. 6.3.1 Operator status LEDs, header cover removed 1. Red LED Blinking codes are used to indicate "ln__" information (system status or operating conditions) or certain error codes "E__".
  • Page 12 ED50/ED100/ED250 OHC Header Chapter 6 Setup and Troubleshooting Instructions Mode switch and Exit Only switch panel Fig. 6.4.1 Overhead concealed header Fig. 6.4.7 Optional key switch panels Mode switch panel Exit only switch, Mode switch, two position three position...
  • Page 13 6.6.2 Power operated door (ANSI/BHMA A156.10). (ANSI/BHMA A156.19). ED100 and ED250 operators can be configured for full 1. ED50 is supplied only as a low energy operator. energy (power operated door). F2 parameter = 2. 2. ED100 and ED250 operator default is low energy.

  • Page 14: Ed50 Ed100 Ed250

    ED50/ED100/ ED250 System accessories 7.2.6 Activators 7.2.1 Overview Typical activators: ED50/ED100/ED250 operators are normally used with 1. Pushbuttons, key switches system accessories available from dormakaba USA, Inc. 2. Access control systems or other manufacturers. 3. Telephone systems 7.2.2 Accessory electrical installation.
  • Page 15 ED50/ED100/ED250 OHC Header Chapter 8 Setup and Troubleshooting Instructions 8 Terminal board connections Fig. 8.1.1 ED50/ED100/ED250 terminal board electrical connections Green LED (Para. 4.4) Activation inputs Night- Interior Exterior Yellow LED (Para. 4.4) Safety sensors bank Red LED (Para. 4.4)
  • Page 16 ED50/ED100/ED250 OHC Header Chapter 9 Setup and Troubleshooting Instructions 9 ED50/ED100/ED250 door signage Full energy operator 9.1.1 Overview Fig. 9.1.1 One decal, approach side, non-approach side Signage and warnings are specified in ANSI /BHMA A156.10, American National Standard for DO NOT Power Operated Pedestrian Doors, paragraph 11.
  • Page 17 ED50/ED100/ED250 OHC Header Chapter 9 Setup and Troubleshooting Instructions Door signage, full energy single swing doors (ANSI/BHMA A156.10) Fig. 9.3.1 One decal, one way traffic Fig. 9.3.3 One decal, two way traffic Approach Swing side Approach Swing side DO NOT...
  • Page 18 ED50/ED100/ED250 OHC Header Chapter 9 Setup and Troubleshooting Instructions Door signage, full energy pair swing doors (ANSI/BHMA A156.10) Fig. 9.5.1 One way traffic, approach side Fig. 9.5.4 One way traffic, swing side DO NOT DO NOT ENTER ENTER AUTOMATIC...
  • Page 19 ED50/ED100/ED250 OHC Header Chapter 9 Setup and Troubleshooting Instructions Door signage, low energy pair swing doors (ANSI/BHMA A156.19) Fig. 9.6.1 Knowing act device, approach side Fig. 9.6.3 Knowing act device, swing side AUTOMATIC AUTOMATIC AUTOMATIC AUTOMATIC CAUTION CAUTION CAUTION...
  • Page 20 ED50/ED100/ED250 OHC Header Chapter 9 Setup and Troubleshooting Instructions Door signage, full energy double egress swing doors (ANSI/BHMA A156.19) Fig. 9.7.1 OHC RH double egress Fig. 9.7.4 OHC LH double egress Swing side Approach side Approach side Swing side Fig.
  • Page 21 7. Have door inspected by an 6. Have door inspected by an by an ED50 operator or an ED100/ED250 operator AAADM certified inspector AAADM certified inspector configured for the low energy mode.
  • Page 22 ED50/ED100/ED250 OHC Header Chapter 10 Setup and Troubleshooting Instructions 10 Parameters 10.1 ED50/ED100/ED250 OHC – viewing and changing parameters 10.1.1 Changing parameter values. Step 1 Press right button greater than 3 s to 1. Set Mode switch to the CLOSE position.
  • Page 23 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions Table 9.3.1 Driving parameters NOTICE Driving parameter Description Opening speed, automatic mode Parameter details – Reference Appendix A. Closing speed, automatic mode Driving parameter Description Hold open time, automatic mode...
  • Page 24 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions 11 System setup for single door installation 11.1 Set operator spring tension 11.1.1 Operator spring tension function. 11.1.4 Set operator spring tension. 1. Spring tension sets closing force on door.
  • Page 25 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions 11.2 Set braking circuit plug position 11.2.1 Set braking circuit plug position. Fig. 11.2.1 ED operator control board • Operator braking circuit plug is Braking circuit plug positioned in its 3 pin socket for an Braking circuit outswing or inswing installation.
  • Page 26 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions 11.3 ED50/ED100/ED250 OHC power on Fig. 11.3.1 Mode switch, 11.3.1 Conditions prior to power on. 1. 115 Vac branch circuit to operator is energized. 2. Operator motor is cold. Close...
  • Page 27 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions 11.4 Set installation type parameter AS 11.4.1 Set AS OHC parameter value. Table 11.4.1 AS parameter values Step 1 Installation type Press PRG greater than 3 s to enter Press program mode, AS parameter displayed.
  • Page 28 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions 11.5 Set door width parameter Tb 11.5.1 Measure door width. Table 11.5.1 Tb parameter values 1. Measure door width in inches or mm Door width 11.5.2 Set Tb door width parameter value.
  • Page 29 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions 11.6 Set OHC reveal depth parameter rd = 0 Fig. 11.6.1 Reveal depth parameter rd Reveal depth rd factory setting = 0. 11.6.1 Set rd reveal depth parameter value to 0.
  • Page 30 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions 11.7 Set door type parameter dL Table 11.7.1 Door type parameter dL values. 11.7.2 Set dL door type parameter value. Door type NOTICE 1. Set dL = 0 (single door =0).
  • Page 31 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions 11.8 Perform partial learning cycle to rotate arm to door installation position 11.8.1 Initiate learning cycle to rotate arm. TIPS AND RECOMMENDATIONS Block arm at door closed position. • Arm must be blocked at door closed position...
  • Page 32 ED50/ED100/ED250 OHC Header Chapter 11 Setup and Troubleshooting Instructions Fig. 11.8.3 Overhead arm at zero degree closed position. Fig. 11.8.4 Overhead arm at 70 degree position for door installation; LH inswing example 11.8.3 Door overhead arm configurations. Fig. 11.8.6 RH outswing Fig.
  • Page 33 ED50/ED100/ED250 OHC Header Chapter 12 Setup and Troubleshooting Instructions 12 Single door installation 12.1 Customer supplied single door - installation NOTICE Fig. 12.1.1 Jambs and header, LH inswing example, plumb centerline Door and jambs by customer. Overhead arm Door installation: Floor pivot Customer responsibility.
  • Page 34 ED50/ED100/ED250 OHC Header Chapter 12 Setup and Troubleshooting Instructions 12.2 Prepare top of door for overhead arm Fig. 12.2.1 Overhead center hung arm 12.2.1 Prepare door for overhead arm. 1. Mortise top of door for overhead arm using dimensions referenced in Fig. 12.2.2 and 12.2.3.
  • Page 35 ED50/ED100/ED250 OHC Header Chapter 12 Setup and Troubleshooting Instructions 12.3 Prepare door for bottom door pivot and install pivot Fig. 12.3.1 Bottom door pivot dimensions Fig. 12.3.3 Bottom door pivot 5 5/16” R 21/32” 7/8” 7/8” 3 1/8” 1 5/16”...
  • Page 36 ED50/ED100/ED250 OHC Header Chapter 12 Setup and Troubleshooting Instructions 12.5 Hang door 12.5.1 Hang door. RH inswing example. Fig. 12.5.1 Door positioned for installation TIPS AND RECOMMENDATIONS A second person is recommended for door installation! WARNING Hand pinch point and crushing hazards during door install.
  • Page 37 ED50/ED100/ED250 OHC Header Chapter 12 Setup and Troubleshooting Instructions 12.5.4 Secure door to overhead arm. Fig. 12.5.5 Securing door to overhead arm 1. Insert 1/4" lock washer onto each 1/4" x 1" hex bolt and thread bolts into door clearance holes.
  • Page 38 ED50/ED100/ED250 OHC Header Chapter 12 Setup and Troubleshooting Instructions 12.6 Perform learning cycle 12.6.1 Perform learning cycle. CAUTION 1. Turn power switch on. Learning cycle must be performed while Step 1 Secure motion range of door. ED50/ED100/ED250 motor is cold!
  • Page 39 E 73 13.1.2 Setting door closing speed upon (System error 3, braking circuit) will power failure. be displayed. 1. Turn ED50/ED100/ED250 power switch Reference Appendix B, OFF. Troubleshooting. 2. Manually open door to 90° angle and let it close.
  • Page 40 ED50/ED100/ED250 OHC Header Chapter 14 Setup and Troubleshooting Instructions 14 Pair door installation 14.1 Customer supplied doors - pair door installation 14.1.2 Floor pivots installed by customer. NOTICE 1. Floor pivots installed by customer. Door, jambs, and finger guards by customer.
  • Page 41 ED50/ED100/ED250 OHC Header Chapter 15 Setup and Troubleshooting Instructions 15 Pair door parameters, Sync cable CAUTION Both doors must have full learning cycles completed; reference Chapter 12. 15.1 Set ED operator parameters for pair door operation NOTICE Door type...
  • Page 42 Press "00" starts flashing. Step 8 Press Exits program mode. Operator is ready for operation. 15.2 Connect Sync cable between ED50/ED100/ED250 operators Fig. 15.2.1 Pair door operators, Sync cable ED50/ED100/ ED250 operator RJ45 jack (horizontal) for Sync cable Sync cable DX3485-030 *Ribbon cables not shown.
  • Page 43 RH ED50/ED100/ ED250 controller 17.2.1 Connect accessory wiring. 1. Terminate all accessory wiring for both TIPS AND RECOMMENDATIONS LH and RH doors at ED50/ED100/ • Reference Chapter 8, Terminal ED250 low voltage terminal board Board Connections, for modules in header.
  • Page 44 ED50/ED100/ED250 OHC Header Chapter 18 Setup and Troubleshooting Instructions 18 Install door signage, header cover 18.1 Install door signage 18.1.1 Install door signage plated on type of door installation. Install applicable door signage as outlined in Chapter 9, ED50/ED100/ED250 door signage.

  • Page 45: Ansi/Bhma Standards

    ED50/ED100/ED250 OHC Header Chapter 19 Setup and Troubleshooting Instructions 19 ANSI/BHMA standards 19.1 Power operated pedestrian doors (ANSI/BHMA 156.10) The following table references portions of content from ANSI/BHMA A156.10. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission.

  • Page 46: Low Energy Power Operated Doors (Ansi/Bhma A156.19)

    ED50/ED100/ED250 OHC Header Chapter 19 Setup and Troubleshooting Instructions 19.2 Low energy power operated doors (ANSI/BHMA A156.19) The following table references portions of content from ANSI/BHMA A156.19. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission.
  • Page 47 ED50/ED100/ED250 OHC Header Chapter 19 Setup and Troubleshooting Instructions 19.2.2 A156.19, Table I: Minimum opening and closing times. "W" door weight, pounds "D" door width, inches 3.0 s 3.5 s 3.5 s 3.0 s 3.0 s 3.5 s 4.0 s 4.0 s...

  • Page 48: Upgrade Cards

    Upgrade cards 20.2 Container module 20.1.1 Upgrade card installation. 20.2.1 Container module dormakaba upgrade cards can be used to expand the range of • The first upgrade card installed becomes functions of ED100/ED250 operators. the container module. When upgrade cards are installed, information is exchanged •...

  • Page 49: Installing Upgrade Cards

    ED50/ED100/ED250 OHC Header Chapter 20 Setup and Troubleshooting Instructions 20.3 Installing upgrade cards 20.3.1 Set program switch to CLOSE. 20.3.3 Installing additional upgrade cards. Upgrade card slot Barrier free toilet 1. Remove container Set Mode switch to Close. upgrade card...

  • Page 50: Maintenance

    21.1.4 Water and other liquids. CAUTION No water or other liquids must be sprayed or spilled on ED50/ED100/ED250 OHC header! 21.2 Operator status LEDs, maintenance interval 21.2.1 Operator status LEDs, maintenance interval. Fig. 21.2.1...

  • Page 51: Overhead Arm And Bottom Door Pivot

    ED50/ED100/ED250 OHC Header Chapter 21 Setup and Troubleshooting Instructions 21.3 Overhead arm and bottom door pivot 21.3.1 Check overhead arm and Fig. 21.3.1 Axle extension and arm installation connection to drive axle. 1. Remove door(s). Arm, overhead • Door(s) must be removed to check...

  • Page 52: Ed50 Brake Maintenance

    ED50/ED100/ED250 OHC Header Chapter 21 Setup and Troubleshooting Instructions 21.4 ED50 brake maintenance Fig. 21.4.1 ED50 operator Brake assembly 21.4.1 Adjustment of air gap: Fig. 21.4.2 Brake to brake disc air gap brake to brake disc (Fig. 21.4.2). Air gap...
  • Page 53 ED50/ED100/ED250 OHC Header Chapter 21 Setup and Troubleshooting Instructions 21.4.2 Torque setting of M3 x 5 SHCS. Fig. 21.4.5 M3 x 5 SHCS • 5.3 in-lb + 0.9 in-lb [0.6 Nm +0.1 Nm] Brake assembly Brake disc assembly M3 x 5 SHCS Fig.

  • Page 54: Appendix A - Driving Parameters

    Parameter Units Description range setting Opening speed, automatic mode ED50: low energy only. *ED50 adjustable opening speed range. ED50 °/s 8- 27* ED100/ED250 Full adjustable range of opening speeds available only when configured for full energy (Parameter F2). **Maximum opening speed reduced to 27°/s in low energy mode.
  • Page 55 ED50/ED100/ED250 OHC Header Appendix A Setup and Troubleshooting Instructions A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Night-bank hold open time • Night-bank (key switch) hold open time is set using this parameter. • Night-bank Hold open time starts once contact on night-bank activator input is 0 - 30 opened and door is in an open position;...
  • Page 56 ED50/ED100/ED250 OHC Header Appendix A Setup and Troubleshooting Instructions A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Suppression of safety sensor on swing (hinge) side during initialization drive Safety sensor on swing side is active during an initialization drive after a power on reset.
  • Page 57 ED50/ED100/ED250 OHC Header Appendix A Setup and Troubleshooting Instructions A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Static force in closing direction Low Energy ANSI/BHMA A156.19 ED50: Low energy only. ED100/ED250: can be configured for full energy using Parameter F2.
  • Page 58 ED50/ED100/ED250 OHC Header Appendix A Setup and Troubleshooting Instructions A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Mode switch type Internal, operator mounted mode switch is active. External mechanical mode switch with contacts is connected to operator terminal board.
  • Page 59 Status relay activated when door is opened further than opening angle parameter OA, set during learning cycle. • Parameter OA value can only be changed using dormakaba handheld or by performing another learning cycle. Locking device output configuration; Reference Chapter 8.
  • Page 60 ED50/ED100/ED250 OHC Header Appendix A Setup and Troubleshooting Instructions A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Parameter SL is used to determine what data will be reset during factory setting Factory setting level process. Reset Standard factory settings (SL=1 default) 1.
  • Page 61 Full energy function (F2) is automatically activated (ED100/ED250). 0, 2, 3 • Plug for terminal board X9 socket included with upgrade card. ED50: low energy only (ANSI/BHMA A156.19). Full energy– upgrade card not required to enable function. • F2=0, no parameter adjustment.
  • Page 62 • I/O module DCW (max. 1) COM 1 configuration interface Interface programmed for communication with dormakaba handheld. 0 - 1 Interface programmed for use with dormakaba TMS Soft control software. Backcheck when door opened manually • Angle after which door is braked when manually opened.
  • Page 63 ED50/ED100/ED250 OHC Header Appendix A Setup and Troubleshooting Instructions A.1.1 Driving parameters detail. Value Factory Parameter Units Description range setting Release of hold-open system 1. Upgrade care Fire Protection installed. 2. Set parameter FC to 1. Users may release hold-open by manually moving door in closed direction.

  • Page 64: Appendix B - Troubleshooting

    Red LED operator will switch to emergency mode. Users can Yellow LED then access door manually. Green LED B.1.3 User information display. User interface display, or or dormakaba handheld displays: • Information ln codes • Error message E codes B.1.4 Viewing error messages.

  • Page 65: Red Led Status Codes

    ED50/ED100/ED250 OHC Header Appendix B Setup and Troubleshooting Instructions B.1.7 Error message memory. 1. There are ten error message memory locations; E 0 through E 9. 2. The latest error message is always stored in error memory location E 0: •...

  • Page 66: Troubleshooting Chart, "Ln" Codes

    ED50/ED100/ED250 OHC Header Appendix B Setup and Troubleshooting Instructions B.3 Troubleshooting chart, "ln" codes B.3.1 Troubleshooting chart, information messages. Display Description Troubleshooting information messages Sustained operation on a door with an obstruction can result in damage to drive. 1. Object or person obstructing door movement.

  • Page 67: Troubleshooting Chart, "E" Codes

    ED50/ED100/ED250 OHC Header Appendix B Setup and Troubleshooting Instructions B.3.1 Troubleshooting chart, information messages. Display Description Troubleshooting information messages Communication error, double 1. Check communication cable connection at the two operators. door system. • Cable connects to the horizontal RJ 45 connector next to the user ln 61 •...
  • Page 68 Red LED • Description Troubleshooting error codes EEPROM error. • Internal memory check could • Using dormakaba handheld, reload current firmware to not be completed. Flashing E 12 reinitialize system. 12 x • Drive unit works in door closer •...
  • Page 69 ED50/ED100/ED250 OHC Header Appendix B Setup and Troubleshooting Instructions B.4.1 Troubleshooting chart, "E" codes. Display Red LED • Description Troubleshooting error codes • For double door systems, the Upgrade card fire protection must Flashing Incompatible fire protection setting. E 63 double door system.

  • Page 70: Appendix C - Dormakaba Handheld

    (dot, comma, hash key, plus, C.1.1 Interface cable minus, asterisk and diagonal slash). Use dormakaba interface cable (Article No. 16596101170) C.1.3 Handheld startup. to connect dormakaba handheld to operator 1. Press OFF ON to turn on Handheld terminal.

  • Page 71: New Dormakaba Handheld; Language Change To English

    ED50/ED100/ED250 OHC Header Appendix C Setup and Troubleshooting Instructions C.2 New dormakaba handheld; language change to English C.2.1 New dormakaba handheld; language 5. Press to select Sprachen (Fig. C.2.8). ENTER Fig. C.2.1 change. Fig. C.2.7 Sprachauswahl (Language dormakaba handheld...

  • Page 72: Dormakaba Handheld; Firmware Update

    ED50/ED100/ED250 OHC Header Appendix C Setup and Troubleshooting Instructions C.3 dormakaba handheld; firmware update C.3.1 Firmware update procedure CAUTION For all firmware changes, set program switch to CLOSE and allow door to close completely before any updates are made! Fig.
  • Page 73 ED50/ED100/ED250 OHC Header Appendix C Setup and Troubleshooting Instructions Fig. C.3.5 Select Firmware upload Fig. C.3.4 Select UpDoLd ENTER button F2 button Up/down arrows DOWN/UPLOAD Connected with: Download data ED100_US Upload file FW-Version: 02.30 Firmware upload Revision: Door Again UpDoLd Door 4.
  • Page 74 USA, Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567 T: 717-336-3881 F: 717-336-2106 www.dormakaba.us...

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