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Vicon Andex 694 EVO Assembly Instructions Manual

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Andex 694 EVO
Assembly instructions
Original assembly instructions
Edition
Date of print
Language
Machine number
Model
Document number
04.2011
01.2013
EN
VF69650651 -
6965
16648188.EN

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Summary of Contents for Vicon Andex 694 EVO

  • Page 1 Andex 694 EVO Assembly instructions Original assembly instructions Edition 04.2011 Date of print 01.2013 Language Machine number VF69650651 - Model 6965 Document number 16648188.EN...
  • Page 2 Kverneland Group Kerteminde AS Taarupstrandvej 25 DK-5300 Kerteminde Denmark Tel: +45 65 19 19 00 Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of these assembly instructions are subject to change without notice.

  • Page 3: Table Of Contents

    Table of contents Table of contents Preliminary information ......Symbols used Safety ............Overview ............ Crate packaging Crate packaging ........Main frame Steering Gear box Hydraulics and lifting arms Hydraulics Rotor Drive Lighting equipment and electrics Attachment parts Fitting the rear swath former Fitting the front swath former Setting up work .........

  • Page 4: Preliminary Information

    Preliminary information Target group for These instructions are intended for authorised dealers, workshops Preliminary information and agents qualified in the field of agricultural mechanical enginee- these assembly ring. instructions For your safety You must familiarise yourself with the contents of these assembly ins- tructions before assembly or operating the machine.

  • Page 5: Symbols Used

    Preliminary information Symbols used In this operating manual, the following symbols and terms have been used: • A bullet point accompanies each item in a list.  A triangle indicates operating functions which must be performed.  An arrow indicates a cross-reference to other sections of this manual.

  • Page 6: Safety

    Safety For your safety Please carefully read and observe the safety information in this chap- Safety ter prior to assembly. All persons involved in assembling or setting up this machine must read and pay close attention to the assembly inst- ructions that follow.
  • Page 7 Safety General safety and • Responsibilities for the various activities on the machine must be clearly defined and maintained. There must not be any confusion accident prevention regarding responsibilities, otherwise the safety of the assembly regulations personnel is put at risk. •...
  • Page 8 Safety Screw and bolt tightening torques Note the tightening torques that are shown in the table or specified in the text. The torque specifications refer to a dry coefficient of friction (0.12). 10.9 12.9 9.9 Nm (7.3 ft.lbs) 14 Nm (10.3 ft.lbs) 17 Nm (12.5 ft.lbs) 24 Nm (17.7 ft.lbs) 34 Nm (25 ft.lbs)

  • Page 9: Overview

    Overview Designation of Overview components Lift limiter Lifting arm console Steering Rotor Rotor arm Transport chassis Tine support Steering arm T-gear box Deflector bridge Rotor chassis Rear swath former Front  Main drive Main frame Transport holder Deflector bar Attachment Sustainer swath former for tine supports...

  • Page 10: Crate Packaging

    Overview Crate packaging T-gear box Small parts Swath former Lifting arms with  hydraulic cylinder Deflector bar Auxiliary drive PTO shafts Main drive PTO shaft Rear main frame Right deflector carrier Lifting arm control rod Steering linkage Tine support Front main Transport ...
  • Page 11 Overview Crate packaging for small parts 4 flange bearings 12 pcs M 16 x 60 6 pcs M 16 x 140 23 lynch pins Cover caps for rotor chassis wheels Assembly kit for flange bearing 2 pcs M10 x 30 Fastening clamp for front hydraulic connection 9 pcs M12 x 35...
  • Page 12 Overview Overview of assembly groups crate packaging Rotor chassis Transport chassis Bearing housing Right lifting arm Lift cylinder Lift cylinder Lifting arm Left lifting arm console Transmission console Rotor gear Rotor chassis Intermediate shaft Front main frame Assembly group Page Connect front main frame with rear main frame Connect main frame with transport chassis Fit left and right lifting arms to lifting arm console...

  • Page 13: Crate Packaging

    Crate packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Crate packaging • Lifting gear with lifting accessories for at least 1,500 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm.

  • Page 14: Main Frame

    Crate packaging Main frame Use suitable lifting accessories to remove the frame elements from the crate.  Loosen all fastenings (wires, lashing straps). Fitting the transport Fit the transport chassis to the main frame. chassis  Raise the frame of the transport chassis and screw it to the rear Steering arm main frame (torsion-free).
  • Page 15 Crate packaging Spacer sleeve M 16 x 140 (10.9) M 16 (290 Nm) Dowel pins Spacer sleeve Wheel chock M 16 x 80 (10.9) Reflector (30 cm above driving surface) M 16 x 120 (8.8) M 16 (210 Nm) Drive in the dowel pins  M 18 wheel nuts x 1.5...
  • Page 16 Crate packaging Fitting the main Screw both parts of the main frame together at the flange piece. frame  Raise the rear main frame with lifting accessories and secure under the flange piece with stand. Rear main frame  Raise the front main frame with lifting accessories and secure. ...
  • Page 17 Crate packaging Fit the sustainer Raise the front main frame with lifting accessories, and fit and secure the sustainer. Front main frame  Use a brush to grease the running surfaces on the sustainer. Quantity Part Sustainer with assembly material Sustainer Fitting the hose guide ...
  • Page 18 Crate packaging Fitting the front cable  Lay the hydraulic hoses and electrical cables in the front cable duct. duct  Fit the front cable duct with hydraulic hoses and electrical cables under the main frame.  Fit the PTO shaft holder and deflector bridge. Front cable duct Hydraulic hoses and electrical cables...

  • Page 19: Steering

    Crate packaging Steering The rear steering rod is fitted to the swinging arm. The front steering rod is fitted onto the attachment carrier. Fit and attach the other stee- ring rods as follows.  Use a grease gun to grease all of the pins. ...
  • Page 20 Crate packaging Fitting the left and Connect the rear and left steering rods with the swinging arm. The steering is preset at the factory. right steering rods Right steering rod  Use a grease gun to grease all of the pins. ...
  • Page 21 Crate packaging Fit the front steering  Fit the front steering rod between the connection point on the main frame and to the 2-point attachment carrier.  Fix the front steering rod to the bearing tube and secure with dowel pins.
  • Page 22 Crate packaging Connecting up the The steering is preset at the factory. steering rods  Fit the lower part of the bearing shells to the main frame.  Place the steering rod into the bearing shells. Rear  Fit the upper part of the bearing shells. steering rod ...
  • Page 23 Crate packaging Connecting the rear The rear left track rod is connected to the swinging arm at the factory. steering rod  Connect the right track rod for the transport chassis to the swinging arm and align. Clevises Swinging arm ...
  • Page 24 Crate packaging Checking the track Contact your dealer if specifications differ. Never carry out any Steering arm work on the steering or tracking yourself. Track arm Track rod Check the length of the steering rods:  See graphic in chapter »Steering«, page 47. ...

  • Page 25: Gear Box

    Crate packaging Gear box Fitting the gear box Observe the correct direction of rotation when fitting the T-gear box. The design of the protective pots decides the installation position: • The round protective pot points forwards (in relation to the direction of travel) to the intermediate shaft support.
  • Page 26 Crate packaging  Fit the support for the front swath former to the first T-gear box. Quantity Part Support for swath former carrier M 12 x 40 bolts Washers Spacers Support for swath former carrier Spacers Bolts...

  • Page 27: Hydraulics And Lifting Arms

    Crate packaging Hydraulics and Fit the lifting arms with hydraulics and transport locking bar for both ro- tors. lifting arms Lifting arms Flange piece Lifting arm console Right lifting arm Distance ring Left lifting arm Lifting arm support Flange bearing Bearing shaft Distance ring ...
  • Page 28 Crate packaging Fitting the lift limiter  Grease the pins with a brush. and hydraulic  Insert the pin between the hydraulic cylinder and the lifting arm console. cylinders Quantity Part Hydraulic cylinder Transport locking bars and washers 31 x 45 x 2 washers 31 x 45 x 1 washers Dowel pins ...

  • Page 29: Hydraulics

    Crate packaging Hydraulics  Lay the hydraulic hoses and screw them firmly in place.  Pay attention to the numbering of the hydraulic hoses.
  • Page 30 Crate packaging Control cable  For both lifting arms, hitch the control cable to the transport locking bar and guide through the ceramic eyelets. Control Ceramic eyelet cable Quantity Part Control cable 9 m (left lifting arm) Control cable 6 m (right lifting arm) Transport locking bar ...

  • Page 31: Rotor

    Crate packaging Rotor The rotor gears are pre-fitted on the rotor chassis. Bearing housing Rotor gear Wheel 20 Nm wheel nut Quantity Part Pre-assembled rotor chassis with rotor gear and bearing housing 16 x 6.5 wheels Cover caps Fitting the wheels ...
  • Page 32 Crate packaging Fitting the rotor arms  Use a brush to grease the fixing points of the bearing tubes.  Fit the bearing tubes to both rotor gears. Rotor gear M 12 x 60 bolt M 12 x 75 bolt Shim M 12 washer Rotor arm...
  • Page 33 Crate packaging Bearing housing Fit bearing housing onto  Use a brush to grease the bearing shaft. left lifting arm  Push the bearing housing onto the bearing shaft.  Push the washer and ring onto the bearing shaft.  Secure the ring with a dowel pin. Drive in the dowel pins at 90° to each other.
  • Page 34 Crate packaging Fitting bearing housing  Use a brush to grease the PTO stub shaft. to right rotor  Fit the bearing housing onto the right rotor gear using Ripp screws. Quantity Part Right bearing housing M 14 x 70 Verbus Plus bolts Spacer sleeves Rotor gear Bearing housing...
  • Page 35 Crate packaging Fitting the pendulum support Fitting the pendulum support to the frame on each side of the Adjusting screw machine:  Push the pin through the pendulum support and bracket.  Place a washer on each side of the pin. ...
  • Page 36 Crate packaging Fitting the rotors onto the lifting arms Fitting the right  Use a brush to grease the bearing shaft. rotor onto the right  Push the right rotor and bearing housing onto the bearing shaft. lifting arm  Push the washer and ring onto the bearing shaft. ...
  • Page 37 Crate packaging Fitting the left  Use a brush to grease the PTO stub shaft. rotor onto the left  Fit the left rotor onto the bearing housing of the left lifting arm with lifting arm Ripp screws. Quantity Part Left rotor Left lifting arm with bearing housing M 14 x 70 Verbus Plus bolts...

  • Page 38: Drive

    Crate packaging Drive Fitting the PTO  Fit the PTO shafts for the machine. shafts  Secure the PTO shaft guards with chains. Quantity Part Greasing interval 100  WWE 2280 drive shaft Wide angle joint daily ZW 2300 intermediate shaft Auxiliary drive shaft W 2200 auxiliary drive shaft for the right Intermediate shaft...

  • Page 39: Lighting Equipment And Electrics

    Crate packaging Lighting equipment and electrics Lighting equipment  Fit illuminated warning plates. and warning signs Quantity Part Warning plates Warning sign and lighting equipment Laying the cables  Lay and connect up the rear light cables as illustrated.  Connect both of the short cables to the rear lights. Guide the plugs through the opening in the transport chassis on the frame.

  • Page 40: Attachment Parts

    Crate packaging Attachment parts Fitting the attachment parts to the machine. Deflector carrier  Fit the deflector carriers to the bearing housing on both rotors. Insert the bolts for the deflector carrier from the inside to the Crank locking outside, and connect with washers and self-locking nuts. device ...
  • Page 41 Crate packaging Fitting the deflector Fit the deflector bars onto the deflector carriers on both sides. bars  Remove the spring, washers and split pin from the deflector bar. Spring  Push the deflector bar into the front opening on the deflector carrier.

  • Page 42: Fitting The Rear Swath Former

    Crate packaging Fitting the rear Fit the rear swath former onto the left rotor. swath former Fitting the swath  Fit the swath former carrier to the rear rotor. former carrier  Push through the screw facing the direction of travel and tighten it. Quantity Part M 12 x 35...

  • Page 43: Fitting The Front Swath Former

    Crate packaging Fitting the front Fit the front swath former, at the height of the right rotor, to the left side of the main frame. swath former Deflector bridge Square tube First swath former carrier Second swath former carrier Front swath former >...
  • Page 44 Crate packaging > Fit the second swath former carrier onto the main frame. Quantity Part Main frame Second swath former carrier, prefitted M 10 x 30 bolts M 10 self-locking nuts M 10 washers Second swath former carrier > Fit the front swath former to the swath former carrier. Quantity Part Front swath former...

  • Page 45: Setting Up Work

    Setting up work PTO shaft length The length of the PTO shaft was selected at the factory to suit almost Setting up work all types of tractor. Only in exceptional cases is a correction of the PTO shaft length required on individual tractors. Check the length of the PTO shaft on each tractor prior to first use.
  • Page 46 Setting up work Shortening the PTO  Pull the PTO shaft apart and connect one half to the tractor PTO shaft drive and one to the machine and secure them. shaft  Place the two shaft halves next to each other and: •...

  • Page 47: Steering

    Setting up work Steering The steering is preset at the factory. If the factory setting needs to be modified, the lock nut must be used to secure the steering rod from being twisted. Never carry out work on the steering Contact your dealer if specifications differ.

  • Page 48: Fitting The Tine Supports

    Setting up work Fitting the tine  Remove the tine supports from the transport holder. supports  Attach the tine supports to the tine arm and secure with lynch pins. Lynch pin Tines Tine support Rotor arm Adjusting the rotor pitch Close the ball valve Close the ball valve before adjustment.
  • Page 49 Setting up work Overview of adjusting the rotor pitch 0 mm 20 mm 20 mm 0 mm Collecting the crop increases the distance between the tines and the Tines...

  • Page 50: Accessories

    Accessories Fitting the Hydraulic single lift [+] makes it possible to deposit the crop while the Accessories forward rotor is in operation. hydraulic single > Fit the cable-controlled ball valve on the transmission console. lift [+] > Remove the hydraulic hose from the main frame. >...

  • Page 51: Circuit Diagrams

    Circuit diagrams Hydraulics circuit Circuit diagrams diagram Hydraulic cylinder, front Option Hydraulic  single lift [+] Hydraulic cylinder, rear Ball valve Double-acting control device with return flow Tank line Tractor Pressure line...

  • Page 52: Lighting Equipment Circuit Diagram

    Circuit diagrams Lighting equipment circuit diagram 2/54g 3/31 5/58R 6/54 7/58L Connector 7-pin in accordance with ISO 1724 Yellow Green White Brown Black Connector and socket 7-pin in accordance with ISO 1724 Yellow Black Right indicator Right brake light Earth Left indicator Right rear light White...

  • Page 53: Final Operations

    Final operations Environment • Dispose of packaging according to the current local waste disposal Final operations guidelines. • Ensure that lubricants are handled and disposed of correctly. Checking Check the assembled implement. Check the following after the as- sembly process. ...

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