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Summary of Contents for Vicon Andex 424 T
- Page 1 Andex 424 T Assembly instructions Original assembly instructions Edition 09.2013 Date of print 08.2013 Language Machine number VF65982451 – Model VF6598 Document number VF16661104.EN...
- Page 2 Kverneland Group Kerteminde AS Taarupstrandvej 25 DK-5300 Kerteminde Denmark Tel: +45 65 19 19 00 Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subject to change without notice.
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Page 3: Table Of Contents
Table of contents Table of contents Preliminary information ......Target group for these assembly instructions Meaning of the symbols Safety ............For your safety Screw and bolt tightening torques Direction and rotary direction Overview ............ Designation of components Crate packaging Crate packaging ........ -
Page 4: Preliminary Information
Preliminary information Target group for These instructions are intended for authorised dealers, workshops Preliminary information and agents qualified in the field of agricultural mechanical engi- these assembly neering. instructions For your safety You must familiarise yourself with the contents of these assembly instructions before assembly or operating the machine. -
Page 5: For Your Safety
Safety For your safety Please carefully read and observe the safety information in this Safety chapter prior to assembly. All persons involved in assembling or setting up this machine must read and pay close attention to the assembly instructions that follow. Danger indicators signify the risk of serious injury or death. - Page 6 Safety General safety and Observe the following rules and regulations: accident prevention • The locally applicable accident prevention regulations, regulations • The recognised safety regulations, occupational health require- ments and road traffic regulations • The functional limits and safety regulations as set out in the technical operating instructions.
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Page 7: Screw And Bolt Tightening Torques
Safety Screw and bolt tightening torques Use the correct screw and bolt tightening torque Securely tighten screws, nuts and bolts to the specified torques. Otherwise, damage to the machine and serious or fatal injury may be caused as a result. Note the strength class specification for screws, nuts and bolts. -
Page 8: Direction And Rotary Direction
Safety Direction and All directions ("right", "left", "front", "back") are always as viewed in the direction of travel. rotary direction Rotary direction is defined as follows: • Rotary direction right = clockwise. • Rotary direction left = anticlockwise. • Rotation about a vertical axis, viewed from top to bottom. •... -
Page 9: Overview
Overview Designation of Overview components Guard bar Tine support Rotor gear Tines Rotor chassis Main frame Drawbar Parking stand [+] Drive Swath former Transport holder for tine supports... -
Page 10: Crate Packaging
Overview Crate packaging Overview of assembly groups Guard bar Transverse carrier Bushed bearing tube 11 x tine support Front transverse carrier Rotor Main frame Guard rod Hose retainer Link protective pot Chassis cylinder Axle swinging arms Swath former holder Safety chain Swath former Tandem axle, left Drawbar... -
Page 11: Crate Packaging
Crate packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Crate packaging • Lifting gear with lifting accessories for at least 1,500 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm. -
Page 12: Rotor And Chassis
Crate packaging Rotor and chassis Use suitable lifting accessories to remove the parts from the crate. Loosen all fastenings (wires, lashing straps). Assembling the The chassis is partly preassembled. The rotor and axle carrier are already connected. chassis Raise the axle swinging arm, prop it up and support it securely underneath. - Page 13 Crate packaging Fitting the chassis Hook the hydraulic cylinder (chassis cylinder) on the axle carrier and secure with the preassembled washers and split pins. cylinder Hook the chassis cylinder on the chassis frame and secure with the preassembled washers and split pins. ...
- Page 14 Crate packaging Fitting the flange To fit the flange plate for transverse adjustment to the rotor chassis: plate Position the flange plate on the rotor chassis (on the right in relation to the direction of travel). Insert the bolts through the elongated holes. ...
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Page 15: Connecting The Main Frame
Crate packaging Connecting the main frame Transverse carrier Drive shaft Grease: 50 cl Gear box Main frame Undersupport 210 Nm material Bush Support the rotor underneath. (1) Bring the main frame close to the gear box. (2) Grease the drive shaft. Fill the hub with approx. 50 cl of grease and couple to the PTO stub shaft. -
Page 16: Fitting The Wheels
Crate packaging Fitting the wheels To fit the wheels onto the tandem axle: Fit the wheels as illustrated. Plastic washer 20 Nm Lubricating nipple Quantity Part 18" wheels Tandem axles Assembly material Mounting the Check the positioning of the axles tandem axles The narrower track is at the front in relation to the direction of travel. -
Page 17: Fitting The Drawbar
Crate packaging Fitting the Fasten the drawbar to the main frame with the preassembled bear- ing shells. drawbar Fit the plates of the bearing shell from underneath and screw tight. Hose retainer Main frame Split pin Washer Drawbar spring Drawbar cylinder Bearing shells Plates... - Page 18 Crate packaging Fitting the parking Fit the parking stand to the main frame. stand Set the drawbar down onto the parking stand. Parking stand Inserting the drawbar cylinder The drawbar cylinder is fastened to the main frame and is screwed into the drawbar.
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Page 19: Protective Equipment
Crate packaging Protective equipment Right-hand guard bar Front transverse carrier Left-hand guard Guard rod Front transverse carrier At the front of the main frame there are two holders for the front transverse carrier. Place the front transverse carrier in position on the main frame and fasten in place with two Allen bolts. - Page 20 Crate packaging Fitting the guard bar Check the position The plate must be bolted onto the bearing shells from underneath. The foldable guard bars are fitted into the front transverse carrier via bearing shells, secured on the rear transverse carrier by means of a pressure spring and held in position with the safety splint fastened to the transverse carrier.
- Page 21 Crate packaging Fitting the guard rod Slide the guard rod as far as its centre through the main frame. Slide the washers onto both sides of the guard rod to ensure torsion-free fixing by the split pins. Fasten the guard rod to the main frame on both sides with split pins.
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Page 22: Tine Support
Crate packaging Tine support Fitting the tine arms Grease the PTO stub shaft. Push the washer onto the PTO stub shaft. Fit the tine arm onto the PTO stub shaft. Be aware of the position of the connecting plate. ... - Page 23 Crate packaging Fitting the tine supports to the tine arms Grease the shaft ends of the tine arms. Lynch pin Push the tine support onto the tine arm. Secure the tine support with a lynch pin. Tine support Tine arm Tine saver [+] For a good swath deposit, both tine legs must run parallel to one...
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Page 24: Swath Former Holder
Crate packaging Swath former The swath former consists of a board and a holder. holder Fastening the swath former T-bolt Swath former holder Bolts Bolts Swath former Insert the swath former into the left-hand guard bar. Swath former holder ... -
Page 25: Fitting The Pto Shaft Holder
Crate packaging Fitting the PTO The PTO shaft holder has already been fitted to the drawbar. shaft holder Fold out the preassembled PTO shaft holder and tighten the bolt. PTO shaft holder Bolt Fitting the Fit the protective pot for the PTO shaft. protective pot ... -
Page 26: Routing The Hydraulic Hose
Crate packaging Routing the Route the hydraulic hose with ball valve as illustrated, fix with cable ties and connect to the drawbar cylinder and chassis cylinder. hydraulic hose Hydraulic hose with Cable tie ball valve Chassis cylinder Drawbar cylinder Drawbar Quantity Part... -
Page 27: Fitting The Safety Chain
Crate packaging Fitting the safety In the USA and Canada, it is obligatory to secure the rotary rake to the tractor with a safety chain. chain Observe national regulations concerning the length and fitting of the safety chain. Thread the safety chain together with the large washer onto the bolt and fit to the bracket. -
Page 28: Circuit Diagrams
Circuit diagrams Hydraulic system Circuit diagrams connection diagram Ball valve Drawbar cylinder Chassis cylinder... -
Page 29: Lighting Equipment Circuit Diagram [+]
Circuit diagrams Lighting equipment circuit diagram [+] 2/54g 3/31 5/58R 6/54 7/58L Connecting plug 7-pin in accordance with ISO 1724 Yellow Green White Brown Black Connectors and sockets 7-pin in accordance with ISO 1724 Yellow Black Right indicator Right brake light Earth Left indicator Right rear light... -
Page 30: Final Tasks
Final tasks Trial run Final tasks No persons within the slewing range There is an extreme risk of injury within the slewing range from slewing or folding machine parts. With the aid of the operating manual, check the following after assembly is complete.
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