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Summary of Contents for Vicon RV 1601
- Page 1 Operation manual RV 1601 RV 1901 G0201WAD3EN...
- Page 3 © Kverneland All rights reserved. No part of this book may be reproduced, stored in a data base or retrieval system, or published, in any form or in any way, electronically, mechanically, optically, by print, photoprint, microfilm (including micro and macro fiche), or any other means, including all video and CD systems, without prior written permission from the publisher.
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Page 5: Table Of Contents
Table of contents TABLE OF CONTENTS Calibration of the bale diameter sensor....26 Alarm warnings............26 PREFACE ........... 5 Electrical connections..........26 CE certificate of conformity......... 5 ELECTRONIC CONTROL SYSTEM AUTOFORM HOW TO USE THE OPERATION MANUAL ... 7 Destination and intended use of round balers ..7 Electronic control box .......... - Page 6 Table of contents Spring compensation ..........44 Loading a net roll into the baler - INFOBALE.... 68 Overload protection ..........45 Loading a net roll into the baler - AUTOFORM..69 Routing the net.............. 71 Open throat pick-up (no rotor intake) ..... 45 Electronic settings of the net wrap - INFOBALE..
- Page 7 Table of contents BALE RAMP (OPTION) ......95 Main components of the bale ramp......95 Adjustment of the ejection force ......95 Ejection force ............... 95 GENERAL MAINTENANCE......96 Lubrication diagram..........96 Torque values for international metric thread joints 97 Conversion table for units of measurement ....
- Page 8 Preface G0201WAD3EN...
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Page 9: Preface
Preface PREFACE CE CERTIFICATE OF CONFORMITY This operation manual contains all date required for a safe in accordance with the EU-Directive 89/392/EEC and efficient working with your round baler. You will find all data and procedures concerning adjustment, maintenance, Kverneland Geldrop BV, lubrication as well as a short view and explication of Nuenenseweg 165, optionals. -
Page 10: How To Use The Operation Manual
how to use this operation manual Chapter 1 HOW TO USE THE OPERATION 1.2 Used terms MANUAL Directional indications such as "right", "left", "front" and "rear", etc. are to be interpreted when facing in direction of The operation manual is meant for those concerned with the travel;... -
Page 11: Safety And Liability
how to use this operation manual Chapter 1 1.3 Safety and liability mounting instructions and only to the appropriate attaching points! Special care shall be taken when (un)hitching the Avoid accidents! Don"t learn safety the hard way! Stay baler on/off the tractor. Hitch and unhitch the unit from the alert! Think SAFETY! Work SAFELY! tractor on a firm, dry and level area. - Page 12 how to use this operation manual Chapter 1 the pick-up and the belts have stopped all rotation, shut maintain shaft guard tube so it does not bind on the inner down the engine and remove the ingition key! Machine rotating shaft! Place the uncoupled pto drive shaft on the continues rotation due to inertia: wait until pick-up and belts retaining device provided! After removal of pto drive shaft really stand still!
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Page 13: Safety Decals
how to use this operation manual Chapter 1 1.3.2 Safety decals TR2035 The pick-up tines may grap clothes, etc. if you Good safety practice requires that you become familiar come close to it and pull you inside the baler: with the various safety decals, the type of warning and the stay at a safe distance of a rotating pick-up! area, or particular function related to that area, requiring your SAFETY AWARENESS! A safety decal does in no way... -
Page 14: Liability And Warranty
how to use this operation manual Chapter 1 1.3.3 Liability and warranty In order to ensure safety, all persons working at and/or with this machine must read and understand this operation manual. Furthermore this machine shall always be used, handled and stored in accordance with the design and construction destination (intended use) which also means: Exclusively work in accordance with the instructions given in... -
Page 15: Description Of The Machine
description of the machine Chapter 2 DESCRIPTION OF THE MACHINE The round baler will be attached onto a tractor. The baler is powered by the tractor through a pto drive shaft. Furthermore there is a hydraulic and an electric connection to the tractor. -
Page 16: Product Identification
description of the machine Chapter 2 2.2 Product identification Kverneland Geldrop BV Nuenenseweg 165 Geldrop-Holland The type identification plates of the baler (14) and of the net Machine type Machine type Mass kg Mass kg wrap (15) contain the following information: Name of the manufacturer Prod. -
Page 17: Preparation For Use
preparation for use Chapter 3 PREPARATION FOR USE Carefully read and understand the operation manual of the baler prior to starting any work with it. Ensure both tractor and baler are in perfect condition. Check tire pressure and condition. Control and handle the bale with care and take into account the correct adjustments and service periods. -
Page 18: Turning Drawbar And Hitch Eye
preparation for use Chapter 3 3.3 Turning drawbar and hitch eye Both drawbar and hitch eye can be turned upside down. Doing this the drawbar can be set for high and low attachment. This figure shows the possibility of fitting the hitch eye into six and the drawbar into two positions: this provides a total of 12 possible settings. -
Page 19: Hydraulic Connections
preparation for use Chapter 3 3.4 Hydraulic connections Plug in the quick-disconnect plugs of the hydraulic hoses into the hydraulic receptacles of the tractor. Attention: Ensure quick-disconnect plugs are clean and avoid entering of dirt into the hydraulic system! 3.5 Opening and closing the lateral doors For filling the twine rolls, for maintenance and adjustments the lateral doors can be opened. -
Page 20: Pto Drive Shaft
preparation for use Chapter 3 3.6 Pto drive shaft Length of the pto drive shaft Prior to coupling the pto drive shaft check the length. min 5 cm min 37 cm Correctly line-up tractor and baler. Ensure the tractor pto is clean and greased. Fit both pto drive shaft halves (not connected!) and hold them together, ensure the protection tube shall be at least 50 mm (1") -
Page 21: Installation Of The Infobale Control Box
baling Chapter 4 3.7 Installation of the INFOBALE control Install the control box by using the velcro-type tape in the tractor cab: Take care of the following: Ensure the control box is installed in good manual and visible reach of the driver. Do not mount the control box onto a part that is subject to strong vibrations. -
Page 22: Baling
baling Chapter 4 BALING 200 cm 4.1 Windrowing Do not make the windrow higher than 40 cm (16") in order to prevent the hitch and the jack stand from pulling through the windrow. Maximum windrow width is the pick-up width. The best result provides a 120 cm (4 ft) wide windrow. -
Page 23: Tailgate
baling Chapter 4 4.4 Tailgate DANGER: Prior to going under an open tailgate always lock the tailgate safety valve with handle (1): handle to the right: Valve closed (= safe under the tailgate) handle downward: Valve open (baling position = not safe under tailgate) 4.5 After the first bale After the first bale check the following and readjust as... -
Page 24: Daily Checks
baling Chapter 4 4.7 Daily checks 4.7.1 Rollers Daily check the (tension) roller bearing sealings for crop accumulation. Clean the bearing area as required. Check the rollers for easy and smooth (no sounds) rotation. Find the cause of a trouble, replace roller or bearing as required. 4.7.2 Tyre pressure Tyre size... -
Page 25: Electronic Control System Infobale
electronic control system INFOBALE Chapter 5 ELECTRONIC CONTROL SYSTEM Sensors The baler is equipped with a lot of sensors (proximity INFOBALE switches and rotational sensors). The proximity switches "feel" metal and function best within a range of 3 - 5 mm The baler can be equipped with an INFOBALE electronic (1/8"... -
Page 26: Electronic Control Box
electronic control system INFOBALE Chapter 5 5.1 Electronic control box Attention: Always protect the control box against humidity and mechanical damages! When the control box is switched on a beep sounds and the control LED (5) illuminates! 5.1.1 Control elements and their function Main switch with the positions: 0 = OFF I = ON... -
Page 27: Machine Control Unit
Position 2: twine end distance = 13.5 cm resp. Position 3: twine end distance = 15.5 cm resp. PROG Position 1: setting calibration to RV 1601 (WD) resp. 000000 Position 3: setting calibration to RV 1901 (WA). Rotatable knob (3) to set the amount of twine or the amount of net. -
Page 28: Reset
electronic control system INFOBALE Chapter 5 5.2.4 Reset It is ossibile to retract the actuators (recalibrate) to their idle position through pushing the reset button (5) on the machine control unit. DANGER: Upon activating the reset function both net and twine knives are activated! Stay clear of the respective ar- eas! The baler shall not run since this will cause the net to be pulled into the machine! -
Page 29: Calibration Of The Bale Diameter Sensor
This is the basic position for calibration. Set toggle switch (2) to WD (= RV 1601) or WA (= RV 1901) Push reset button (5) on the machine control box while starting the system. -
Page 30: Electrical Connections
electronic control system INFOBALE Chapter 5 5.6 Electrical connections 9 6 14 11 8 16 6. orange 13. lila 7. red 14. green 8. black 16. blue 9. white 17. yellow+green 10. yellow 11. brown 12. grey G0201WAD3EN... -
Page 31: Electronic Control System Autoform
electronic control system AUTOFORM Chapter 6 ELECTRONIC CONTROL SYSTEM Bale counters (4 day counters, 1 total counter) Knife position indication of the OPTICUT system AUTOFORM Soft core control The baler can be equipped with an AUTOFORM electronic control system. This control system controls and monitors the All dimensions are given in metric values: see conver- growing bale, the wrapping and clearing out of the bale. -
Page 32: Electronic Control Box
electronic control system AUTOFORM Chapter 6 6.1 Electronic control box 12 13 14 6.2 Controls Selection pick-up or knives (RE)START button Clear button A. To (re)start the control system B. To restart the wrapping Confirm / save button STOP button In some functions used to move to next function in series To stop, interrupt a procedure, return to the starting position. -
Page 33: Working With The Baler Using Autoform Electronic Control
electronic control system AUTOFORM Chapter 6 6.3 Working with the baler using AUTOFORM electronic control 6.3.1 Starting Set the main switch (16) to 1. The screen displays the load display d1and then automatically switches to the basic display (d2) . The basic display is the starting dis- play which also shows when a function is interrupted by means of the -button. - Page 34 electronic control system AUTOFORM Chapter 6 As soon as the twine tie tubes have reached the beginning position display d5b shows. The twine tie procedure is shows through displays d5b, d6 and d7. When twine tie has been finished display d8 shows, now the tailgate can be opened.
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Page 35: Bale Counters
electronic control system AUTOFORM Chapter 6 6.3.2 Bale counters The number of produced bales can be shown on the display as follows: When in working display d4 or in the basic display d2 push button At the left four day counters show (can be cleared to zero). -
Page 36: User Functions
electronic control system AUTOFORM Chapter 6 6.4 User functions 6.4.1 Bale diameter, standard d15c Push button , the display bale diameter shows: 6.4.2 Bale diameter + mixed chamber option Push button , the display bale diameter shows: d15a lh dimension: outer diameter of the bale 2nd lh dimension: diameter soft core (option) -
Page 37: Changing Number Of Net Wraps Around The Bale
electronic control system AUTOFORM Chapter 6 Confirm pushing button (the value stops blinking). Pushing button you leave this function. Attention: The number of wraps does not depend upon the bale diameter. At the start of wrapping the control system automatically calculates the quantity taking into ac- count the actual bale diameter. -
Page 38: Clearing Total Net Quantity
electronic control system AUTOFORM Chapter 6 6.4.9 Clearing total net quantity During net wrapping the number of metres net used is shown in the display. Select net wrap by button if still required. Push button to go to wrapping programme P5. The value below the right picture indicates the total number metres (1 m = 3’3") of net used since the last clearance. -
Page 39: Battery Voltage Check
electronic control system AUTOFORM Chapter 6 6.4.13 Battery voltage check Push button to get the basic display d2. Four times push button Push button to get back to the basic display d2. Push button to get back to the working display. Battery tension (voltage) shall not be less than 11.5 V 6.5 Error indications... -
Page 40: Net Run
electronic control system AUTOFORM Chapter 6 6.5.4 Net run The net is running although it should not (e3): How to proceed: Check if net has been cut. Check whether net is pulled by belt(s) and/or bale. The net is not running although it should do so (this is indicated some seconds after initiation of the wrapping procedure) (e4). -
Page 41: Manual Override Of Wrapping
electronic control system AUTOFORM Chapter 6 6.6 Manual override of wrapping In the odd case of electronic failure (AUTOFORM malfunction) the manual override offers the possibility to control the twine tie actuator (M1) and/or net wrap actuator (M2) manually, this in order to enable the operator to finish the field. -
Page 42: Baler Shape Sensor Calibration
electronic control system AUTOFORM Chapter 6 6.7.3 Baler shape sensor calibration Ensure the chamber is empty. Three times push button Twice push button , the shown actual value (e.g. 128) is then entered and confirmed. The rotational sensors are positioned at the lh and rh side inside the baler. -
Page 43: Mixed Chamber Option (Proportional Pressure Control)
electronic control system AUTOFORM Chapter 6 6.7.7 Mixed chamber option (proportional pressure control) Seven times push button Set the value to 0 or 1 pushing the buttons Confirm new setting by pushing function not activated function activated 6.7.8 Battery check The battery tension (voltage) shall be not less than 11.5 V when not under load. -
Page 44: Electrical Connections
electronic control system AUTOFORM Chapter 6 6.9 Electrical connections 9 6 14 11 8 16 11. brown 6. orange 12. grey 7. red 13. lila 8. black 14. green 9. white 16. blue 10. yellow 17. yellow+green G0201WAD3EN... -
Page 45: Pick-Up (Open Throat And Opticut/Rotorsystem)
Pick-up (open throat and Opticut/rotor system) Chapter 7 PICK-UP (OPEN THROAT AND OPTICUT/ROTORSYSTEM) The crop is picked up from the ground by means of the pick-up tines and then fed into the starting chamber via an intake roller or an intake rotor. DANGER: Stay clear of a rotating pick-up! When the pick-up is blocked, then stop the tractor... -
Page 46: Adjustments
Pick-up (open throat and Opticut/rotor system) Chapter 7 7.2 Adjustments 7.2.1 Height The pick-up must be set to ensure the pick-up tines just run clear of the ground. This can be achieved by means of the pick-up support wheels. Procedure: Place the baler horizontally behind the tractor. -
Page 47: Spring Compensation
Pick-up (open throat and Opticut/rotor system) Chapter 7 7.2.2 Spring compensation In order to have not the full weight on the wheels, the pick-up weight is compensated by springs. These two springs are positioned around the pick-up cylinders at either side. -
Page 48: Overload Protection
Pick-up (open throat and Opticut/rotor system) Chapter 7 7.3 Overload protection OC+R The pick-up is provided with an overload protection in order to prevent damages. In case of overload a safety clutch is activated and the pick-up stops. 7.4 Open throat pick-up (no rotor in- take) Attention: When starting a bale in very short and dry crop or... -
Page 49: Crop Guard
Pick-up (open throat and Opticut/rotor system) Chapter 7 In case of extraordinary windrow height the stop (3) can be moved in order the enlarge the distance between wind guard and pick-up. 7.4.2 Crop guard The crop guard favors a good crop feed. The adjustment is of special importance in short crop and windy weather. -
Page 50: Trouble Shooting
Pick-up (open throat and Opticut/rotor system) Chapter 7 7.6 Maintenance Except regular lubrication the pick-up does not require special maintenance. Check at the beginning of the season: Nylon chain tensioners (1): replace at excessive wear. Bearing blocks (2) at the rh pick-up side: play shall not be more than 1 mm (5/128"). -
Page 51: Opticut Cutting Unit And Rotor System
Opticut cutting unit and rotor system Chapter 8 OPTICUT CUTTING UNIT AND ROTOR SYSTEM The characteristical feature of both OPTICUT and Rotor system is the dosed and forced intake of the crop. Both systems have the same construction except the cutting device that is not installed in the rotor system machines. -
Page 52: Control Of The Knife Frame (Autoform Only)
Opticut cutting unit and rotor system Chapter 8 8.2 Control of the knife frame (Autoform only) (RE) AUTO START Open the cock (1) in the hydraulic hose. STOP PROG Open cock (2). Switch on electrical control box and select knife con- trol. -
Page 53: Exchange Of Knives / Filler Plates
Opticut cutting unit and rotor system Chapter 8 8.3.2 Exchange of knives / filler plates In order to provide the necessary lateral stability of the bale in extraordinary circumstances we recommend installing filler plates (1) in the lh and rh outer knife positions. Knife removal procedure Hydraulically lower cutting unit. -
Page 54: Maintenance
Opticut cutting unit and rotor system Chapter 8 Reversing the OPTICUT drive Disengage the coupling dog (1) using lever (2). Engage the special wrench (4) onto the hexagonal shaft (3). Rotate that shaft ccw using the wrench. Remove the crop (blockage) from the intake area. Place the wrench back into its stowing position. -
Page 55: Chain Tensioner
Opticut cutting unit and rotor system Chapter 8 8.5.3 Chain tensioner 140 mm The drive chains are tensioned through spring loaded tensioners. In order to ensure minimum wear at chains and sprockets the spring of the chain tensioner must be adjusted to keep the distance 140 mm (5 "). -
Page 56: Twine Tie
twine tie Chapter 9 TWINE TIE The baler can be equipped with twine tie and net wrap systems; both systems are fully independent. The wrapping systems are required to prevent the ejected bale from desintegrating. 9.1 INFOBALE You can select the system on the control box. Setting the toggle switches (2 on the control box). -
Page 57: How The Twine Tie Works
twine tie Chapter 9 9.4 How the twine tie works 6 mm During baling the twine tie system remains stand by. Upon activation of the tying system the tying tubes move to the borders of the bale. =10 cm In order to ensure a good twine tie starting it is nec- essary that the twine ends protrude about 10 cm (4") out of the tying tubes! The twine brake is released momentarily in order to allow... -
Page 58: Choice Of The Twine
twine tie Chapter 9 9.5 Choice of the twine Choose a good quality twine in order to ensure a satisfactory wrapping function. The system is suitable for sisal twine (200 through START 330 m/kg; 100 - 164 yd/lb) and for synthetic twine (400 through 700 m/kg;... -
Page 59: Routing The Twine - Autoform
twine tie Chapter 9 9.5.3 Routing the twine - AUTOFORM Set the main switch of the control box to 1 (ON). Push button to go to manual mode. Push button until arms are pointing straight back- STOP START ward into bale chamber. Push button to shut down the system. -
Page 60: Electronic Settings For Twine Tie - Infobale
twine tie Chapter 9 9.6 Electronic settings for twine tie - IN- FOBALE The distance of twine end wraps is pre-set with the toggle switch (2) on the machine control box (positions 1, 2 and 3). These programmes can be selected and set on the control box, they work independent of the bale diameter. -
Page 61: Electronic Settings For Twine Tie - Autoform
twine tie Chapter 9 9.7 Electronic settings for twine tie - AUTOFORM The electronic control provides four twine tie programme selections (P1 through P4). These programmes can be selected and set on the control box, they work independent of the bale diameter. 9.7.1 Changing the wrapping programmes The standard twine tie programmes P1/P2/P3 can be... -
Page 62: Changing The Flax Wrapping Programme
twine tie Chapter 9 9.7.2 Changing the flax wrapping pro- gramme Attention: Flax twine tie programme only can work when elec- tronic twine running sensors are installed and con- nected! The twine tie programme P4 (flax programme) can be set as desired as well. All dimension settings on the control box are metric (length in cm: 1 cm = 10 mm = 25/64”, 1”... -
Page 63: Mechanical Twine Tie Adjustments
twine tie Chapter 9 9.8 Mechanical twine tie adjustments 9.8.1 Twine brake on the spool box Adjust this twine brake to such an extend that the spring (1) just stay without pressure when there is no twine in the brake. Do not use the twine brake on the spool box to increase twine tension. -
Page 64: Position Of The Tying Tubes - Infobale
twine tie Chapter 9 9.8.4 Position of the tying tubes - INFOBALE The position of the tying tubes with respect to the bale chamber roller is important. The distance between belts and bale chamber roller is small. A correct adjustment prevents the tying tubes from touching the belts or the bale chamber roller. -
Page 65: Rubber Stripper
twine tie Chapter 9 Set the main switch (16) on the control box to 1 (ON). Switch the system to manual mode by pushing button Push button till the arms be in the longitudinal direc- tion of the baler. Shut down the system by pushing the - button. -
Page 66: Maintenance
twine tie Chapter 9 9.9 Maintenance Regularly check the twine tie system for dirt and excessive wear. Tension of the steel cable: The steel cable shall be tensioned to ensure a play of 1 cm (25/64") at the nylon guide when a force of 55 N (5.6 kgf; 12.4 lbf) is applied onto the cable. -
Page 67: Net Wrap
net wrap Chapter 10 NET WRAP 10.1 INFOBALE The baler can be equipped with a twine tie or a net wrap system or both; both systems function completely independent from each other. You can select the system on the control box. Setting the toggle switches (2 on the control box). -
Page 68: Autoform
net wrap Chapter 10 10.3 AUTOFORM The baler can be equipped with a twine tie or a net wrap system or both; both systems function completely independent from each other. You can select the system on (RE) the control box. Pushing the button you select the net START AUTO... -
Page 69: Function Of The Net Wrap
net wrap Chapter 10 10.5 Function of the net wrap During baling the net wrap system remains in the hold position. The cutting plate (4) is in the bottom position shielding net and pressure plate (5). The net brake is applied and the net guide (9) free from the belts. -
Page 70: Loading The Net Roll
net wrap Chapter 10 10.6 Loading the net roll Attention: Choose a good quality of net in order to ensure trou- blefree functioning of the net wrap system. We rec- ommend e.g. Polydress Rondotex MX1000 or TAMA edge to edge (2000 or 3000 m; 2190 or 3280 yd rolls). -
Page 71: Loading A Net Roll Into The Baler - Autoform
net wrap Chapter 10 Move lever (1) down, now the net roll holder rotates outward at the lh side (release by ring bolt). Rotate the disc of the holder a couple of turns ccw. Now a present net roll lies free in the holder. Take holder (2) with roll out of the machine. - Page 72 net wrap Chapter 10 Open net roll compartiment cover using an open-ended wrench (size of jaw 13 mm; 1/2"). Move lever (1) down, now the net roll holder rotates outward at the lh side (release by ring bolt). Rotate the disc of the holder a couple of turns ccw. Now a present net roll lies free in the holder.
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Page 73: Routing The Net
net wrap Chapter 10 10.6.3 Routing the net Route the net in accordance with the diagram. This dia- gram can be found inside the net roll compartiment cover as well. Move lever up again and centre the net roll with respect to the bale chamber. -
Page 74: Electronic Settings Of The Net Wrap - Autoform
net wrap Chapter 10 10.8 Electronic settings of the net wrap - AUTOFORM 10.8.1 Changing the number of wraps Select net wrap push button (if still required). With button select wrapping programme P5. The number below the lh picture gives the number of net wraps. -
Page 75: Net Roll Diameter Setting
net wrap Chapter 10 10.9.3 Net roll diameter setting 20 mm An incorrect adjustment of the net roll diameter tension characteristics may cause net rupture. The type of net used also must be taken into account. Adjacent figure shows standard setting The tension character of the net can be adjusted through spring. -
Page 76: Net Guide
net wrap Chapter 10 10.9.6 Net guide Spring tension setting of the net guide:170 mm (6-11/16") 170 mm 10.9.7 Net guide release unit Ensure the actuator spindle is fully retracted. Fill up net guide with 8 mm (5/16"). 8 mm Move stop (2) against the stop tube. -
Page 77: Maintenance
net wrap Chapter 10 10.11Maintenance In order to ensure good functioning of the net wrap observe the following maintenance schedule: Part / Assy Check Adjust Clean After no. of bales Net brake tension as required Net roll diameter as required Sensors 3,000 Net guide... -
Page 78: Bale Chamber Hydraulic System
bale chamber hydraulic system Chapter 11 BALE CHAMBER HYDRAULIC SYSTEM The baler is hydraulically connected to the double acting hydraulic valve of the tractor. The hydraulic system ensures the pressure in the bale chamber and the pressure for opening and closing of the tailgate. 11.1 Main components of the hydraulic system A through G Connection codes on control unit N. -
Page 79: Function Of The Hydraulic System
bale chamber hydraulic system Chapter 11 11.2 Function of the hydraulic system The hydraulic control unit is the central control part of the hydraulic system. Via this control unit the hydr. pressure is directed through lines to activate functions. The bale growth in the bale chamber extends the tension cylinder (H). -
Page 80: Adjustments
bale chamber hydraulic system Chapter 11 11.3 Adjustments The set pressure can be controlled by closing the tailgate via the control valve of the tractor. When the tailgate has been closed completely the set pressure can be read on the pressure gauge. -
Page 81: Maintenance
bale chamber hydraulic system Chapter 11 11.4 Maintenance Take care the hydraulic system stays clean. Cautiously (dis)connect the quick disconnect couplungs. Dust, sand, metallic particles and other contamination destroy a hydraulic system; trapped air disables the control. Renew worn, cut, abrased, squeezed or otherwise damaged/defective hydraulic lines as well as aged hoses! Attention: Clean the screen (1) every 10,000 bales or once... -
Page 82: Bale Chamber
bale chamber Chapter 12 BALE CHAMBER The bale chamber is build up by rollers, belts, tension arm and the lateral walls, this assembly ensures a controllable growth of the bale. 12.1 Belts and belt alignment In this round baler one set of belt takes care of the forming of the bales. -
Page 83: Endless Belts (Depending Upon Machine Version)
bale chamber Chapter 12 12.1.2 Endless belts (depending upon machine version) Belts without lacings provide an excepcional long life span in heavy conditions. When exchanging these belts some rollers must be removed (ask your dealer). Attention: Install endless belts in such a way that the side with the most profile will be at the bale. -
Page 84: Renewing /Exchanging Of A Lacing
bale chamber Chapter 12 Fit stop pins into the lateral wall of the bale chamber. Lower the tailgate pressureless, the tension arm will rest on that stop bolt and slacken the belts. Attention: Do not lower the tailgate too far: the bale chamber must stay accessible! DANGER: Always safety the tailgate hydraulically when you go... - Page 85 bale chamber Chapter 12 Procedure: Cut the belts square as close as possible to the lacing. Position the lacing tool into a vice: the holes pointing to you, the tool must be fully opened. Position a lacing strip into the tool. G0201WAD3EN...
- Page 86 bale chamber Chapter 12 Every hole shall contain two rivets. Close the vice just to allow the belt fit between the lac- ings. Slide the belt end between the lacings paying attention to the correct position of the belt: see picture. G0201WAD3EN...
- Page 87 bale chamber Chapter 12 Force the belt down onto the stop, then close the vice till the lacings sit against the belt. Using a hammer and a punch drive the first and the last and thereafter all the other rivets through the belt till the punch hits the stop.
- Page 88 bale chamber Chapter 12 Put the belt with the lacing on a solid surface then flat- ten the rivet heads ensuring the lacing ayes are not damaged. Repeat the procedure at the other end of the belt. The belt must be positioned into the vice with same side for- ward.
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Page 89: Tension Arm
bale chamber Chapter 12 12.2 Tension arm The tension arm provides the following functions in the bale chamber: builds up the starting chamber; determines the belt tension. The set-up ensures the most effective build up of the bale pressure with help of the hydraulic tension cylinder and a spring. -
Page 90: Rollers And Scrapers
bale chamber Chapter 12 12.3 Rollers and scrapers 12.3.1 List of rollers and scrapers 3/2b 4 (5) Roller Qty. Denomination Function Rubber roller - Drive. - Corrects the belt alignment through a concave roller section per belt. Tension roller - Transmits hydr. pressure onto belts. Starting chamber roller - Build up starting chamber;... -
Page 91: Maintenance Of The Rollers
bale chamber Chapter 12 12.3.2 Maintenance of the rollers Daily check bearing sealing areas of the tension rollers for crop residues, clean as required. Also check light running of the rollers, pay attention to poor running sound. In case of finding: find cause, renew bearings, seals or roller as required. -
Page 92: Scrapers
bale chamber Chapter 12 12.3.4 Scrapers In order to ensure the crop does not stick onto the rollers the baler has been equipped with scrapers. The positions a, b and c indicate scrapers. The following types of scrapers have been installed: standard scrapers (for dry crop) silage scrapers: sharp scrapers... -
Page 93: Tailgate
bale chamber Chapter 12 12.4 Tailgate 12.4.1 Tailgate locks The tailgate is locked by locks that are controlled by the tailgate cylinders. The locking is indicated electronically on the control box display. Attention: INFOBALE Never bale when the indication light (9) on the con- trol box is extinguished! Immediately disengage the pto and find the cause! This may indicate an un- locked tailgate. -
Page 94: Bale Chamber Drive
bale chamber Chapter 12 12.5 Bale chamber drive The baler is powered by the tractor through pto and pto drive shaft. There are two types of pto drive shafts used: Immediately behind the pto drive shaft with the slip clutch with slip clutch: only on open throat intake i.e. -
Page 95: Drive Schematic
bale chamber Chapter 12 12.5.1 Drive schematic Immediately behind the pto drive shaft with the slip clutch the drive is via an angle drive gear box (1), at the rh side of the machine, to the main chain (2). This main chain passes over two sprockets and through that it powers the drive roller (4) on top of the machine as well as the roller at the bottom of the machine. -
Page 96: Lubrication
bale chamber Chapter 12 Setting of spring (1) (starter roller drive): 55 mm ") 5/32 45 mm 55 mm The chain on the lh side is tensioned as well by a spring load but it can not be retensioned. 12.6 Lubrication DANGER: Never lubricate a running chain! When the optional automatic chain lubrication system is... -
Page 97: Bale Ramp (Option)
bale ramp (option) Chapter 13 BALE RAMP (OPTION) A bale ramp on the rear of the baler ensures the ejected bale rolls far enough to enable closing the tailgate. 13.1 Main components of the bale ramp Ramp Spring Adjustment bracket Spring clip Bolt 13.2 Adjustment of the ejection force... -
Page 98: General Maintenance
general maintenance Chapter 14 GENERAL MAINTENANCE 14.1 Lubrication diagram Tension arm Pressure plate hinge Hinge of tailgate lock Tailgate hinges Tailgate locking pin Top tailgate cylinder Attachment tailgate cylinder Rotor/cutting unit Top of actuator spindle Coupling cutting unit Bottom of actuator Drive roller Cutting plate hinge Bottom end of tensioning cylinder... -
Page 99: Torque Values For International Metric Thread Joints
general maintenance Chapter 14 14.2 Torque values for international metric thread joints All bolted joints on this machine must be torqued in accordance with the values given in this table below unless indicated otherwise (e.g. in Parts List or Installation Instruction, etc.) On all Kverneland Geldrop machines 8.8 is both standard and minimum quality used. -
Page 100: Conversion Table For Units Of Measurement
general maintenance Chapter 14 14.3 Conversion table for units of measurement SI-units have been printed in italic characters Length 1000 mm 39 3/8 in 3.2809 ft 1 mm 0.03937 in 5/128 in 1 km 3280.9 ft 0.6214 mi 0.5396 NM 1 mi 1.6093 km 1609.3 m... -
Page 101: End Of Season Storage
general maintenance Chapter 14 14.4 End of season storage Store the baler at the end of the season in a dry space. Take care that the machine can not be damaged by rodents or martens (martens like rubber parts). 14.5 Prior to storing the machine per- form the following: Thoroughly clean the baler, remove all crop residues. -
Page 102: Technical Specification
general maintenance Chapter 14 14.7 Technical specification Model Type RV1601 RV1601R RV1601OC RV1901 RV1901R RV1901OC Length 4.02 m (13'3") 4.12 m (13'6") Length (with 4.26 m 4.38 m net wrap) Width 2.56 m (8'5") 2.56 m (8'5") Heigth 2.67 m (8'9") 2.87 m (9'5") Heigth (tail- 3.74 m (12'4") -
Page 103: Tractor Requirements
general maintenance Chapter 14 Max. roll diam- 32 cm (12 ") (3000 m; 3280 yd) 32 cm (12 ") (3000 m; 3280 yd) eter Width 123 - 130 cm (4' - 4'3") 123 - 130 cm (4' - 4'3") Pto drive shaft: Shearbolt Infobale only Infobale only... -
Page 104: Optional Equipment
optional equipment Chapter 15 OPTIONAL EQUIPMENT 15.1 INFOBALE ITEM WITH PN WD1601 WD1601R WD1601OC WA1901 WA1901R WA1901OC Draw bar swivel hitch 25265014 Draw bar clevis 2527645 Wheel chocks, set BR00502 1 wheel with extra wide tyre (19.0/45x17) 1661526800 Bale kicker WA00501 Lubrication system WA00725... -
Page 105: Autoform
optional equipment Chapter 15 15.2 AUTOFORM ITEM WITH PN WD1601 WD1601R WD1601OC WA1901 WA1901R WA1901OC Draw bar swivel hitch 25265014 Draw bar clevis 2527645 Wheel chocks, set BR00502 1 wheel with extra wide tyre (19.0/45x17) 1661526800 Electric twine run control WA00384 Bale kicker WA00501... - Page 106 G0201WAD3EN...
- Page 108 KVERNELAND GELDROP BV Nuenenseweg 165 Postbus 9 NL-5660AA Geldrop The Netherlands Tel. +31 40 289 33 00 Fax +31 40 285 32 15 Production series number (PSN): 04WA02 / 04WD02 / 04WN01 Product Identification Number (PIN): WA000778 WD001069 WN000959 printed 2002-01-25 Kverneland ©...
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Questions and answers
Какой ширины ремни на 1601
The width of the belts for the Vicon RV 1601 is 8.46 inches.
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what volume of oil is needed to run RV 1601 Comby unit baler
Здравствуйте у вас есть схема размеров ремней пресс подборщик викон 187 и 1601