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Vicon Andex 714 T Vario Assembly Instructions Manual

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Andex 714 T Vario
Andex 714 T Evo
Assembly instructions
Original assembly instructions
Edition
Date of print
Language
Machine number
Model
Document number
06.2012
04.2013
EN
VF69621551 – / VF69626651 –
VF6962
VF16648691.EN

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  • Page 1 Andex 714 T Vario Andex 714 T Evo Assembly instructions Original assembly instructions Edition 06.2012 Date of print 04.2013 Language Machine number VF69621551 – / VF69626651 – Model VF6962 Document number VF16648691.EN...
  • Page 2 Kverneland Group Kerteminde AS Taarupstrandvej 25 DK-5300 Kerteminde Denmark Tel: +45 65 19 19 00 Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subject to change without notice.

  • Page 3: Table Of Contents

    Table of contents Table of contents Preliminary information ......Target group for these assembly instructions Symbols used Safety ............For your safety Screwed connections Overview ............ Designation of components Crate packaging Pallet packaging Quick Set packing Crate packaging ........Requirements Fitting the rear rotary assembly Fitting the central beam Fitting the front rotary assembly...

  • Page 4: Preliminary Information

    Preliminary information Target group for These instructions are intended for authorised dealers, workshops Preliminary information and agents qualified in the field of agricultural mechanical engi- these assembly neering. instructions For your safety You must familiarise yourself with the contents of these assembly instructions before assembly or operating the machine.

  • Page 5: Symbols Used

    Preliminary information Symbols used In this operating manual, the following symbols and terms have been used: • A bullet point accompanies each item in a list.  A triangle indicates operating functions which must be performed.  An arrow indicates a cross-reference to other sections of this manual.

  • Page 6: Safety

    Safety For your safety Please carefully read and observe the safety information in this Safety chapter prior to assembly. All persons involved in assembling or setting up this machine must read and pay close attention to the assembly instructions that follow. Caution Danger indicators signify the risk of serious injury or death.
  • Page 7 Safety General safety and Requirements • accident prevention Responsibilities for the various activities on the machine must be clearly defined and maintained. There must not be any confusion regulations regarding responsibilities, otherwise the safety of the assembly personnel is put at risk. •...

  • Page 8: Screwed Connections

    Safety Screwed Use original parts Machine components have special properties that are essential for the connections stability and correct operation of the machine. Only spare parts and accessories supplied by the manufacturer have been tested and approved. Other products may adversely affect the correct operation of the machine and safety.
  • Page 9 Safety Special tightening Observe the special tightening torques for the following screwed con- nections: torques • 90 Nm spring tine. 90 Nm Spring tines • 20 Nm rotor chassis wheel nuts. 20 Nm  wheel nut M12...
  • Page 10 Safety Direction information Direction information (right, left, front, rear) is given in relation to the direction of travel. Rotary direction is defined as follows: • Rotary direction right = clockwise. • Rotary direction left = anticlockwise. • Rotation about a vertical axis, viewed from top to bottom. •...

  • Page 11: Overview

    Overview Designation of Overview components Swath former Rear frame Steering cylinder Spare wheel [+] Centre frame Articulated arm PTO shaft Front frame Slewing gear Support wheel Tine arm Tine supports Rotor Guard bar Tandem axle Drawbar cylinder Drawbar Chassis cylinder...

  • Page 12: Crate Packaging

    Overview Crate packaging Overview of assembly groups Centre frame Rear rotary assembly PTO shaft with overload clutch Swath former Additional swath former [+] Front rotary assembly Assembly group Page »Fitting the rear rotary assembly« »Fitting the central beam« »Fitting the front rotary assembly« »Fitting the tine arm«...

  • Page 13: Pallet Packaging

    Overview Pallet packaging When packaging pallets, the transport locking devices are removed and the rear rotary assembly is lifted using suitable lifting accessories and set down for further assembly. The drawbar is swivelled into the correct position on the front rotary assembly and fitted. The two rotary assemblies are then connected to one another.

  • Page 14: Crate Packaging

    Crate packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Crate packaging • Lifting gear with lifting accessories for at least 1,500 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm.

  • Page 15: Fitting The Rear Rotary Assembly

    Crate packaging Fitting the rear rotary assembly  Release the fastenings (wires, lashing straps) and take the rear rotary assembly out of the crate.  Note the attachment points. See adjacent illustration and stickers on the machine.  Place the rear rotary assembly securely on stands. Attachment points Attachment points...
  • Page 16 Crate packaging Fitting the rear wheels Observe the torque setting Observe the specified torque of 20 Nm when tightening the wheel nut. Higher tightening torques will damage the plastic washer.  Tighten wheel nut only to 20 Nm.  Fit the running wheels to the single axle. Quantity Part Wheels...
  • Page 17 Crate packaging Fitting the tandem axles Observe the torque setting Observe the specified torque of 20 Nm when tightening the wheel nut. Higher tightening torques will damage the plastic washer.  Tighten wheel nut only to 20 Nm.  Fit the running wheels to the tandem axle. Plastic washer Quantity Part...

  • Page 18: Fitting The Central Beam

    Crate packaging Fitting the central beam Fit the central beam to the rear rotary assembly as follows:  Push the universal joint onto the stub and lock in place. Rear rotary assembly Quantity Part Universal joint Universal joint  Use suitable lifting gear to lift the central beam out of the crate and Shaft place it securely on stands.

  • Page 19: Fitting The Front Rotary Assembly

    Crate packaging Fitting the front To connect the front rotary assembly to the rear rotary assembly, proceed as follows: rotary assembly  Use suitable lifting gear to lift the front rotary assembly out of the crate and place it securely on stands. ...
  • Page 20 Crate packaging Fitting the support wheel The support wheel can be fitted on the right or on the left. Please observe the respective method of assembly. On leaving the factory, the support wheel is preassembled for fitting on the left. Fit the support wheel as follows: Ensure it is fitted correctly.
  • Page 21 Crate packaging Fitting the parking stand The parking stand is attached on the left. Fit the parking stand as follows:  Fit the preassembled parking stand on the left of the front rotary assembly.  Secure the preassembled support wheel with a pin and safety splint.

  • Page 22: Connecting The Hydraulics

    Crate packaging Connecting the hydraulics EVO hydraulic diagram  with 3-way ball valve Rear steering cylinder Hose labelling Front chassis cylinder Swath former cylinder Rear chassis cylinder 3-way ball valve Drawbar cylinder Control cable...
  • Page 23 Crate packaging Hydraulic diagram for the VARIO with pilotbox Rear steering cylinder Pilotbox Front chassis cylinder Swath former cylinder Rear chassis cylinder Drawbar cylinder Front steering cylinder...

  • Page 24: Pilotbox Hydraulic Diagram

    Crate packaging Pilotbox hydraulic diagram Hydraulic block Plug for the  power supply Pilotbox...

  • Page 25: Fitting The Tine Arm

    Crate packaging Fitting the tine  Push the washer disc onto the PTO stub shaft.  Fit the tine arm onto the PTO stub shaft.  Observe the position of the tag plate.  Tighten the tine arm clamping bolt to 90 Nm. ...

  • Page 26: Fitting The Rear Guard Bars

    Crate packaging Fitting the rear guard bars Fit the guard bars correctly Make sure that you fit the guard bars correctly. If fitted incorrectly, guard bars may cause damage to the machine. Fit the rear guard bars. In doing so, please observe the illustrations in the spare part manual.

  • Page 27: Fitting The Front Guard Bars

    Crate packaging Fitting the front guard bars Fit the guard bars correctly Make sure that you fit the guard bars correctly. If fitted incorrectly, guard bars may cause damage to the machine.  Fit the guard bar carrier. In doing so, please observe the illustra- tions in the spare part manual.

  • Page 28: Fitting The Swath Former

    Crate packaging Fitting the swath former  Insert the preassembled swath former into the swath former carrier and secure with both T-bolts. Fit the swath former into the front hole pattern. Swath former Swath former carrier T-bolt T-bolt...

  • Page 29: Fitting The Pto Shaft

    Crate packaging Fitting the PTO shaft To connect the PTO shafts, the PTO shaft guard is released as follows:  Remove the locking screw (c) between the guard tube (b) and the guard cone (a).  Turn the guard cone (a) and tube (b) until the "noses" of the slide ring (d) are above the slots in the guard cone (arrows).

  • Page 30: Pallet Packaging

    Pallet packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Pallet packaging • Lifting gear with lifting accessories for at least 1,500 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm.

  • Page 31: Preparing The Rear Rotary Assembly

    Pallet packaging Preparing the rear When packaging pallets, the transport locking devices are removed and the rear rotary assembly is lifted using suitable lifting accessories rotary assembly and set down for further assembly. Note the relevant chapter under the heading »Crate packaging«. ...

  • Page 32: Preparing The Front Rotary Assembly

    Pallet packaging Preparing the front To carry out further assembly steps, the drawbar must be swivelled into the correct position on the front rotary assembly. Proceed as rotary assembly follows.  Lift the front rotary assembly at least 1.50 m using suitable lifting accessories.

  • Page 33: Additional Equipment

    Additional equipment Contact rollers Additional equipment Fitting the contact rollers For fitting, proceed as follows:  Fit the contact roller holder onto the chassis.  See page 17.  Fit the contact roller axle to the contact roller holder using retainers.

  • Page 34: Additional Swath Former

    Additional equipment Additional swath The parts illustrated are included in the scope of delivery for the optional additional swath former. former A = Transport holder for the additional swath former D = T-bolt C = Support for the additional swath former...
  • Page 35 Additional equipment Fitting the additional The additional swath former is to be fitted onto the front guard bar, as illustrated. swath former Guard bar T-bolt Support Hole pattern Additional swath former Front rotary assembly  Fold the machine into its work position. ...
  • Page 36 Additional equipment Fitting the transport Fit the transport holder for the additional swath former behind the flange plate on the rear rotor. holder for the  See »Fitting the central beam«, page 18. additional swath former Flange plate (B) T-bolt Transport holder Direction of travel Transport holder for the additional swath former...

  • Page 37: Final Tasks

    Final tasks Environment • Dispose of packaging according to the current local waste disposal Final tasks guidelines. • Ensure that lubricants are handled and disposed of correctly. Checking When fitting is completed, check the following:  Check all the bolts with a torque wrench (see table). ...

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Andex 714 t evo

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