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Summary of Contents for Vicon Andex 1104
- Page 1 Andex 1104 Assembly instructions Original assembly instructions Edition 01.2013 Date of print 01.2013 Language Machine number VF69640350 – Model VF6964 Document number VF16660292.EN...
- Page 2 Kverneland Group Kerteminde AS Taarupstrandvej 25 DK-5300 Kerteminde Denmark Tel: +45 65 19 19 00 Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subject to change without notice.
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Page 3: Table Of Contents
Table of contents Table of contents Preliminary information ......Target group for these assembly instructions Meaning of the symbols Safety ............For your safety Screw and bolt tightening torques Direction and rotary direction Overview ............ Designation of components Crate packaging Quick Set Pilotbox Quick Set assembly ........ - Page 4 Table of contents...
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Page 5: Preliminary Information
Preliminary information Target group for These instructions are intended for authorised dealers, workshops Preliminary information and agents qualified in the field of agricultural mechanical engi- these assembly neering. instructions For your safety You must familiarise yourself with the contents of these assembly instructions before assembly or operating the machine. -
Page 6: For Your Safety
Safety For your safety Please carefully read and observe the safety information in this Safety chapter prior to assembly. All persons involved in assembling or setting up this machine must read and pay close attention to the assembly instructions that follow. Danger indicators signify the risk of serious injury or death. - Page 7 Safety General safety and • Responsibilities for the various activities on the machine must be clearly defined and maintained. There must not be any confusion accident prevention regarding responsibilities, otherwise the safety of the assembly regulations personnel is put at risk. •...
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Page 8: Screw And Bolt Tightening Torques
Safety Screw and bolt Note the tightening torques that are shown in the table or specified in the text. The torque specifications refer to a dry coefficient of friction tightening torques (0.12). 10.9 12.9 9.9 Nm (7.3 ft.lbs) 14 Nm (10.3 ft.lbs) 17 Nm (12.5 ft.lbs) 24 Nm (17.7 ft.lbs) 34 Nm (25 ft.lbs) -
Page 9: Overview
Overview Designation of Overview components Deflector bar Tine support Rotor gear Tines Transport chassis Steering Transport holder for tine supports Lift arm Telescopic arm Rotor arm shaft Main frame Attachment Parking Drive Swath former Deflector bar Rotor chassis carrier stand Tine cover stowage area... -
Page 10: Crate Packaging
Overview Crate packaging See crate packaging assembly instructions: Document number VF16645346... -
Page 11: Quick Set
Overview Quick Set With Quick Set assembly, the machine is largely preassembled: • Main frame, complete. • Rotor chassis All connecting components are fitted on the machine. Main frame Rotor chassis... - Page 12 Overview Quick Set packing for small parts Deflector bar assembly material Deflector bar assembly material...
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Page 13: Pilotbox
Overview Pilotbox Protect electrical parts against moisture The electronic control system, pilotbox and electrical plug connec- tions must be protected against damp and penetrating moisture. Dampness in electronic devices can lead to leakage current, which results in malfunction. Using the electro-hydraulic operator control device, the pilotbox, the following functions can be selected and controlled using a single-act- ing hydraulic control device: Component overview... - Page 14 Overview Switch positions Overview of the switching positions of the pilotbox. The symbols show the functions in relation to the direction of travel: Example • Switch position [1], left = Machine on the left in relation to the direction of travel. •...
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Page 15: Quick Set Assembly
Quick Set assembly Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Quick Set assembly • Lifting gear with lifting accessories for at least 1,500 kg • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm. -
Page 16: Coupling The Lower Link
Quick Set assembly Coupling the lower link Follow the instructions for the quick-release coupling Follow the instructions below for tractors with quick-release couplings. Also note the instructions and warnings in the operating manual of the tractor manufacturer. If this requirement is ignored, the consequence may be damage to the machine and even life-threatening injuries. -
Page 17: Connections
Quick Set assembly Connections Electrical connections Inspect the electrical cables Check the electrical cables. The electrical cables must not chafe or hang loose. Electrical cables that have been torn away or worn through must be replaced. Otherwise, damage to the machine may be caused as a result. - Page 18 Quick Set assembly Connecting the Ensure the connection is correct hydraulic couplings Ensure that the hydraulic system is connected correctly. Otherwise, injuries and damage to the machine may be caused as a result. Close the ball valve. Set the tractor hydraulics to “free float”. ...
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Page 19: Main Frame
Quick Set assembly Main frame Use appropriate lifting accessories to remove the machine elements. Loosen all fastenings (wires, lashing straps). Turn axles The main frame is preassembled. The wheels of the transport chassis point inwards and turn outwards. Dowel pins ... - Page 20 Quick Set assembly Transport chassis assembly drawing Wheel chock Dowel pins Drive in the dowel pins at 90° to each other.
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Page 21: Folding The Machine Into The Work Position
Quick Set assembly Folding the machine into the work position Switch on the pilotbox and tractor. Select switch position [5] on the pilotbox. Using the tractor's hydraulic control device, extend the lift arms halfway until the scale stickers on each lift arm are visible. ... - Page 22 Quick Set assembly Aligning the lift arms and rotor chassis Using the tractor's hydraulic control device, lower the lift arms until they are level with the bore of the rotor chassis. Bore Pivot shaft Align the bore of the rotor chassis at the pivot shaft. ...
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Page 23: Final Assembly
Final assembly Attaching parts Final assembly Assemble protective equipment Fitting the deflector bar Attach the deflector bar to the main frame using screws. Quantity Part Deflector bar Bolt Washer Deflector bar Install the U-profile of the deflector bar facing away from the direction of travel. - Page 24 Final assembly Fitting the deflector bar Use the assembly material »Quick Set packing for small parts«, page Screw the deflector bar carrier to the rotor chassis. Fit the deflector bar to the guard support on both sides. Slide the washer, spring and washer onto the deflector bar. ...
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Page 25: Hydraulics
Final assembly Hydraulics The hydraulic system is connected as far as the lift arms ex-factory. The hydraulic lines for the working depth of the rotors are only to be connected after the rotor chassis have been connected to the lift arms. ... -
Page 26: Fitting The Pto Shaft
Final assembly Fitting the PTO The main drive PTO shaft is preassembled ex-factory. shaft Install one side of the PTO shaft for the rotor to the gear box. Connect the PTO shaft to the rotor. Secure the PTO shaft's guard tube with chains. ... -
Page 27: Adjustment Work
Adjustment work Length of the PTO The length of the PTO shaft was selected at the factory to suit almost Adjustment work all types of tractor. Only in exceptional cases is a correction of the PTO shaft shaft length required on individual tractors. Check the length of the PTO shaft on each tractor prior to first use. - Page 28 Adjustment work Shortening the PTO shaft Pull the PTO shaft apart and connect one half to the tractor PTO stub shaft drive and the other half to the machine and secure them. Place the two shaft halves next to each other and: •...
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Page 29: Steering
Adjustment work Steering The steering is preset at the factory. If the factory setting needs to be modified, the lock nut must be used to secure the steering rod from being twisted. Checking the track If the machine rolls at an offset angle to the tractor when driving a straight line, the directional stability is set incorrectly. -
Page 30: Rotor Pitch
Adjustment work Rotor pitch The rotors are inclined transversely to the chassis. The rotor is already inclined transversely ex-factory. If the crop is not picked up cleanly, the raking quality can be improved by adjusting the rotor pitch. Optimum raking quality is achieved when the tines in the front working area and in front of the crop discharge have the lowest possible ground clearance (see illustration). -
Page 31: Tine Lifting
Adjustment work Tine lifting The time for lifting the tines can be adapted to the crop (early or late Early Late lifting). The control cam (cam disc) can be infinitely adjusted. To do lifting lifting this, the following steps are required. ... -
Page 32: Working Depth
Adjustment work Working depth Adjust the working depth as follows: Using the tractor's hydraulic control device, fully move the machine into the work position and advance approximately 2 metres. Switch off the tractor and secure it. Check the working depth to the ground. Parking stand Working depth Rotor tines... - Page 33 Adjustment work Fitting the tine supports Remove the tine supports for both rotors from the transport holder and fit them (see illustration). Lynch pins Rear hole Secure the tine supports with lynch pins. Tine support Move the deflector bar to the work position until the latch engages. •...
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Page 34: Spare Wheel [+]
Adjustment work Spare wheel [+] Fitting the spare wheel Fit the spare wheel to the machine. Spare wheel Tine saver [+] For a good swath deposit, both tine legs must run parallel to one another after fitting the tine saver. ... -
Page 35: Checking The Sliding Elements
Adjustment work Checking the sliding elements The sliding elements on the two lift arms ensure smooth and even Lock nut running of the telescopic arms. Check the sliding elements and readjust, if necessary. Lubricate the sliding surfaces. Check that the telescopic arms retract and extend correctly in the headland position. -
Page 36: Specification Dimensions
Adjustment work Specification dimensions Specification dimensions make it simple to check that the machine is functioning correctly. Check the following dimensions. In the event of Tine support discrepancies, consult your dealer, in order that a compensation plate can be fitted. ... - Page 37 Adjustment work Checking the hydraulic system...
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Page 38: Introducing Air To The Hydraulic Cylinder
Adjustment work Introducing air to The lift arm hydraulic cylinders need a cushion of air to enable them to function properly, such as folding out on a slope. Proceed as the hydraulic follows: cylinder Couple the machine to the tractor. ... -
Page 39: Circuit Diagrams
Circuit diagrams Hydraulics circuit Circuit diagrams diagram Tractor hydraulics Pressure line Tank line Double-acting hydraulic control device 6-fold valve block Cylinder for right working depth Cylinder for left working depth Cylinder for swath width Cylinder for headland Cylinder for single lift, right Cylinder for... -
Page 40: Lighting Equipment Circuit Diagram
Circuit diagrams Lighting equipment circuit diagram 2/54g 3/31 5/58R 6/54 7/58L Connecting plug 7-pin in accordance with ISO 1724 Yellow Green White Brown Black Connectors and sockets 7-pin in accordance with ISO 1724 Yellow Black Right indicator Right brake light Earth Left indicator Right rear light... -
Page 41: Overview Of Solenoid Valve
Circuit diagrams Overview of The LEDs on the solenoid valves light up when a solenoid valve is open. The following overview can be used to check individual solenoid valve switching statuses. switching status Overview of the switching statuses... -
Page 42: Terminal Diagram Control Box
Circuit diagrams Terminal diagram control box... - Page 43 Circuit diagrams...
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