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Andex 1104 Operating manual Original operating manual Edition 01.2013 Date of print 01.2013 Language Machine number VF69640350 – Model VF6964 Document number VF16660286.EN...
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Machine identification In order for your dealer to assist you as efficiently as possible, you will need to provide some information about your machine. Please enter the details here. Designation Andex 1104 Working width 11 m Weight 2865 kg Machine...
Table of contents Table of contents Preface ............Operation ........... Target group for this operating manual Safety Symbols used General Swathing Safety ............Swath deposit For your safety Dual rotor operation Who is allowed to Single rotor operation operate the machine? Adjusting the swath width General safety information Driving on headlands...
Preface Target group for This operating manual is intended for trained agriculturists and Preface persons who are otherwise qualified for agricultural activities and have this operating received instruction in working with this machine. manual For your safety You must familiarise yourself with the contents of this operating manual before assembly or initial operation of the machine.
Preface Symbols used In this operating manual, the following symbols and terms have been used: • A bullet point accompanies each item in a list. A triangle indicates operating functions which must be performed. An arrow indicates a cross-reference to other sections of this manual.
Safety For your safety This chapter contains general safety instructions. Each chapter of the Safety operating manual contains additional specific safety information which is not described here. Observe the safety information: • in the interest of your own safety. • in the interest of the safety of others.
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Safety Warning signs Safety-related stickers attached to the machine indicate potential hazards. The stickers must not be removed. Illegible or missing stickers should be replaced. You can obtain new stickers as replacement parts from your dealer. Warning signs on the machine...
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Safety Meaning of the warning signs Read the operating manual Read and follow the operating and safety instructions before using the machine for the first time. The machine must not be used for the first time until the operating manual has been read and understood. This applies in particular to the safety information.
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Safety No persons within the slewing range There is an acute risk of injury within the slewing range from machine parts which are slewing or folding. Serious or fatal injury may be caused as a result. Caution, high voltage Maintain a sufficiently safe distance from high-voltage lines. Otherwise, serious or fatal injury may be caused as a result.
Safety Who is allowed to Only qualified personnel Only qualified persons who have been informed of the dangers operate the associated with handling the machine are permitted to operate, machine? service or repair the machine. The necessary knowledge can be gained in the course of agricultural vocational training, professional training or intensive instruction.
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Safety Switch off the PTO shaft drive when raising the machine Switch off the PTO shaft drive on the tractor if people could enter the working area of the machine when you • raise the machine, • raise the side devices or •...
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Safety Never work on the machine while it is running No operations may be performed on the machine while it is running. Objects or persons can be caught, drawn in or crushed. Serious or fatal injury may be caused as a result. Safe distance from raised and unsecured loads Never work under suspended loads.
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Safety PTO shaft speed 540 rpm The specified maximum PTO shaft speed of 540 rpm must not be exceeded. A higher PTO shaft speed will damage the machine. Only use the PTO shaft specified Only use PTO shafts which have been specified by the manufacturer. Other PTO shafts with disconnect couplings may allow higher disconnect torques.
Safety Coupling Increased risk of injury When the machine is being coupled to the tractor, there is an increased risk of injury. Therefore: • Secure the tractor against rolling away, shut off the engine and remove the ignition key. • Never stand between the tractor and machine.
Safety Hydraulics Hydraulic connection at zero pressure only Only connect hydraulic hoses to the tractor hydraulic system if the tractor and machine hydraulic system is at zero pressure. A pressurised hydraulic system can trigger unpredictable movements of the machine and can cause serious machine damage and personal injury.
Safety Road transport Ensuring road safety The machine must conform to current national traffic regulations if you intend to drive with it on public roads. Ensure the following: • Lighting, warning and protective equipment must be fitted. • The permissible transport widths and weights, axle loads, tyre load-bearing capacities, laden weights and national speed restric- tions must be complied with.
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Safety Speed adjustment In poor road conditions and at high speeds, significant forces can be generated which subject the tractor and machine material to high or excessive stresses. Adjust your driving speed to the road conditions. A driving style which is not adapted to conditions can cause accidents. Accidents with serious or fatal injuries may be caused as a result.
Safety Operation Operate for the first time only after proper training The machine may only be put into operation after proper training has been provided by an employee from a dealership or the manufacturer, or by a factory representative. Operation without training can lead to damage to the machine due to incorrect operation, or cause accidents.
Safety Uncoupling Increased risk of injury There is an increased risk of injury when uncoupling the machine from the tractor. Therefore: • Set the machine down on firm, secure and level ground. • Never stand between the tractor and the machine during manoeu- vring.
Safety No aggressive washing additives Do not use any aggressive washing additives for cleaning. Uncoated metal surfaces can be damaged. Before carrying out welding work Disconnect all electrical connections from the tractor when carrying out welding on the hitched machine. Damage may otherwise be caused to the electrical system.
Familiarising yourself with the machine Range of This product is classified as replaceable equipment in accordance Familiarising yourself with the machine with EC directive 2006/42/EC. application The machine is a two-wheel rake, which is suitable only for the raking together of mown, stalked material (for example, hay or straw). Proper use Any use other than the use described above - such as silo spreading, any type of soil preparation, sweeping, or transmitting power to other...
Familiarising yourself with the machine Designation of components Deflector bar Tine support Rotor gear Tines Transport chassis Steering Transport holder for tine supports Lift arm Telescopic arm Tine arm shaft Main frame Attachment Parking Drive Swath former Deflector bar Rotor chassis carrier stand Tine cover stowage...
Familiarising yourself with the machine Technical specifications Dimensions* Transport position [m] 7,38 Length 5,00 Height with mounted tine supports 3,96** Height without the upper tine supports for transport position Width without the upper tine supports for transport position when using 2,98 380/55-17 tyres.
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Familiarising yourself with the machine Dimensions Work position [m] 7,38 Length 1,82 Height in work position 9,20 - 11,00 Working width Distance between the rotors 0,26 - 1,80...
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Familiarising yourself with the machine Weights Work position [kg] Transport position [kg] Total weight 2865 Supported load on lower link 1140 Transport chassis axle load 1725 Tractor equipment required Output / connections Minimum output of the tractor 60 kW (82 hp) Power supply to lighting equipment and 12 V, 7-pin plug socket ISO 1724 pilotbox...
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Familiarising yourself with the machine Machine equipment Swath deposit Swath former with auto-swivel Standard Rotors / tine supports / tines Number of rotors 15 swaths on the left Number of tine supports per rotor 15 swaths on the right Number of tines per tine support Removable tine arms Standard Rotor height adjustment...
Familiarising yourself with the machine Pilotbox Protect electrical parts against moisture The electronic control system, pilotbox and electrical plug connec- tions must be protected against damp and penetrating moisture. Dampness in electronic devices can lead to leakage current, which results in malfunction. Using the electro-hydraulic operator control device, the pilotbox, the following functions can be selected and controlled using a single-act- ing hydraulic control device:...
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Familiarising yourself with the machine Switch positions Overview of the switching positions of the pilotbox. The symbols show the functions in the direction of travel: Example • Switch position [1], left = Machine on the left in relation to the direction of travel.
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Familiarising yourself with the machine Function The table below provides a summary of the functions. Be sure to follow the other instructions and note the safety information in the overview operating manual. Steering Machine position Function Transport Always switch off the pilotbox for road travel and transportation.
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Familiarising yourself with the machine Steering Machine position Function Transport/work position • Switch off the drive. • Switch the pilotbox on. • Select switch position [4] on the pilot- box. • Using the tractor's hydraulic control device, fold the rotors in or back. Swath width and transport height •...
Delivery and assembly Checking the Delivery is in the fully assembled state Delivery and assembly The machine is delivered fully assembled. Using the check list, check scope of delivery the loose parts on delivery. If any parts of the machine have not been fitted or are missing, please contact your dealer.
Delivery and assembly Checking the The length of the PTO shaft was selected at the factory to suit almost all types of tractor. Only in exceptional cases is a correction of the PTO length of the PTO shaft length required on individual tractors. Check the length of the shaft PTO shaft on each tractor prior to first use.
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Delivery and assembly Shortening the PTO shaft Pull the PTO shaft apart and connect one half to the tractor PTO shaft drive and one to the machine and secure them. Place the two shaft halves next to each other and: •...
Delivery and assembly Checking the steering Never carry out work on the steering Steering arm Track arm Contact your dealer if specifications differ. Never carry out any work on the steering or track yourself. There is otherwise the risk of traffic Track rod accidents and accidents with fatal consequences.
Coupling the machine Safety Coupling the machine Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Increased risk of injury When the machine is being coupled to the tractor, there is an increased risk of injury.
Coupling the machine Tractors without quick-release coupling The following applies to all tractors - with or without quick- release couplings: Couple the machine to the lower link - in accordance with the operating manual of the tractor manufacturer - lift slightly and secure.
Coupling the machine Coupling the PTO shaft When coupling the PTO shaft, make sure it is in the correct position. PTO shaft Check whether the PTO shaft must be shortened before coupling. Shorten the PTO shaft if necessary. ...
Coupling the machine Wheel chocks Secure the tractor against rolling away Never remove the wheel chocks if the tractor is not otherwise Wheel chock secured against rolling away. Persons could be run over by the machine or the tractor. Serious or fatal injury may be caused as a result.
Coupling the machine Connections Electrical connections Checking the electrical cables Check the electrical cables. The electrical cables must not chafe or hang loose. Electrical cables that have been torn away or worn through must be replaced. Otherwise, damage to the machine may be caused as a result.
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Coupling the machine Hydraulic Check hoses and couplings connections Check all hydraulic hoses for damage before connecting them. Check all hydraulic couplings for firm seating after connecting them. Defective hydraulic hoses and poorly fitting hydraulic connections can trigger unpredictable movements of the machine, causing severe damage to the machine as well as personal injury.
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Coupling the machine Connecting the Ensure the connection is correct hydraulic couplings Ensure that the hydraulic system is connected correctly. Otherwise, injuries and damage to the machine may be caused as a result. Close the ball valve. Set the tractor hydraulics to “free float”. ...
Preparing for use Safety The following applies to all preparations for operation: Preparing for use Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Secure the machine Secure the machine against accidental starting and rolling away.
Preparing for use General The following applies when performing all adjustment work: Check the tyre pressure. Secure the machine. Lower the machine to the work position. Undo the appropriate bolts. Make the required adjustment. Retighten the bolts. ...
Preparing for use Rotor pitch The rotors are inclined transversely to the chassis. The rotor is already inclined transversely ex-factory. If the crop is not picked up cleanly, the raking quality can be improved by adjusting the rotor pitch. Optimum raking quality is achieved when the tines in the front working area and in front of the crop discharge have the lowest possible ground clearance (see illustration).
Preparing for use Lifting the tines The time for lifting the tines can be adapted to the crop (early or late Early Late lifting). The control cam (cam disk) can be infinitely adjusted. To do lifting lifting this, the following steps are required. ...
Preparing for use Working depth Adjust the working depth as follows: Fully lower the machine using the tractor's hydraulic control device and advance approximately 2 metres. Switch off the tractor and secure it. Check the working depth to the ground. Parking stand Working depth Rotor tines...
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Preparing for use Tine saver [+] If the tines are broken, the tine saver can prevent the broken-off part from getting lost. Broken-off tine parts in the crop may damage machines that are following behind. Observe the separate assembly instructions. For a good swath deposit, both tine legs must run parallel to one another after fitting the tine saver.
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Road transport Safety Before transporting the machine on public roads, please read the Road transport following safety information. Compliance is mandatory and will help you to avoid accidents. Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury.
Road transport Observe transport width Observe the permissible transport widths. Fold the machine into the transport position and attach lights, warning signs and protective equipment. The driver and keeper of the vehicle are liable for any non-compliance with national traffic regulations. Clean lighting equipment before travelling on the road All lighting equipment must be cleaned before road transport.
Road transport Prior to road transport When driving on public roads, the machine must be in the transport position. To prepare the machine for road transport, carry out the following steps: »Setting the lowest transport height« »Folding in the deflector bar« ...
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Road transport Removing the outer Remove any crops and coarse dirt. tine supports Select switch position [4] on the pilotbox. Raise the rotors approx. 30 cm using the tractor's hydraulic control device. Switch off the pilotbox. ...
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Road transport Placing outer tine supports in the transport holder Loosen and remove the lynch pin from the tine support. Secure the lynch pin in the rear hole of the tine support. Lynch pin Rear hole Pull off the tine support. Tine support ...
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Road transport Fold the machine into Make sure the machine is standing level the transport Before changing from the transport to the work position (and vice position versa), make sure the machine is standing level. The machine could tip over, particularly on hillside locations. Damage to the machine and serious or fatal injury may be caused as a result.
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Road transport Attaching the tine Exercise caution when close to unprotected tines cover Maintain a sufficiently safe distance from exposed tines. When working in the vicinity of the tines, ensure that you have a firm footing (risk of slipping on wet ground). Otherwise, serious or fatal injury may be caused as a result.
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Road transport The tine covers are placed over the exposed tines and are attached to the tine support via an elastic rope: Take the first tine cover from the holder. Place the tine cover over the tines of the upper tine support, and attach the elastic rope hooks to the tine support.
Road transport Checking the Prior to driving on the road, check the machine against the check list: machine PTO shaft drive off? Rotor in transport position? Deflector bar folded in? Tine supports in transport holder and secured? ...
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Preparations on the field Safety The following applies for all preparations on the field: Preparations on the field Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Switch off the tractor and secure it Before you dismount: ...
Preparations on the field General The following worksteps are described in this section: • »Removing the tine covers« • »Lowering the machine« • »Wheel carriers in work position« • »Fitting the outer tine supports« • »Folding out deflector bar« • »Adjusting the swath former«...
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Preparations on the field Lowering the machine Place the machine onto ground that is as flat as possible. Switch on the tractor. Switch the pilotbox on. Select switch position [5] on the pilotbox. Use the single-acting hydraulic control device on the tractor to release the lift arm locking mechanism.
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Preparations on the field Wheel carriers in work position The outer wheel carriers of the rotor chassis can be swivelled. When switching from transport to work position, the wheel carriers must be Clamping bolt swivelled into the work position and secured. ...
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Preparations on the field Fitting the outer tine supports Remove the tine supports for both rotors from the transport holder and fit them (see illustration). Lynch pin Rear hole See »Fitting the outer tine supports«, page 61. Secure the tine supports with lynch pins. Tine support ...
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Preparations on the field Folding out deflector After the tine supports have been attached, all protective devices must be moved from transport to work position. Latch for transport position Fold out the deflector bar as follows: Release the deflector bar by pulling it out of the lock for the transport position.
Operation Safety Operation Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. No riding on the machine Persons or objects must never be transported on the machine. Carrying passengers on the machine is life-threatening and prohibited.
Operation General The following worksteps are described in this section: • »Swathing« • »Dual rotor operation« • »Single rotor operation« • »Adjusting the swath width« • »Driving on headlands« Suitable working speeds Select a driving speed (approx. 4 to 12 km/h) at which the crop is picked up cleanly and completely.
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Operation Requirements After setting the machine as described in chapter »Preparations on the field« page 57, you can start swathing. The machine is set correctly as follows: • Swath former adjusted. • Tine supports attached and secured. • Rotor securing device on the rotor released. •...
Operation Swath deposit The following basic types of swath deposit are possible: • »Dual rotor operation«, page 67. • »Single rotor operation«, page 67. Hydraulic fine adjustment of working depth The hydraulic fine adjustment of the working depth allows optimum accommodation to the terrain and to the crop.
Operation Dual rotor operation Distance from the rotor Maintain a safe distance from the rotor when it is rotating. Nobody may remain in close proximity to the machine when tedders and rakes are running. Otherwise, serious or fatal injury may be caused as a result.
Operation Adjusting the swath width By extending the rotors, the swath width can be adjusted via the pilotbox according to crop volume and swath type. Machine in the headland position. Select switch position [5] on the pilotbox for the swath width. ...
Cleaning and care Safety The following applies to all cleaning and care work: Cleaning and care Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Secure the machine •...
Parking and storage Setting down the When setting down and parking the machine, special safety Parking and storage precautions have to be observed: machine in a secure position Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury.
Parking and storage After the end of After the end of the season and if the machine is to be stored for a long period of time, perform the following work: the season Clean the machine thoroughly. Check all the screwed connections and tighten the bolts. ...
Maintenance For your safety The following applies to all maintenance work: Maintenance Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Requirements for maintenance work Only perform the maintenance work if you have the required expert knowledge and suitable tools.
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Maintenance Protective measures Additives in oils and lubricants may have adverse effects on health. As marking in accordance with the hazardous goods regulation is not when handling oils or necessary, please always ensure the following: lubricants Avoid skin contact Avoid skin contact with these materials. Protect your skin by means of protective skin cream or oil-resistant gloves.
Maintenance General This information relates to general maintenance work. For all maintenance work, the machine must be locked in the work position. If the transport position is required for maintenance work, refer to the relevant instructions for the work. Lower the machine to the work position. ...
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Maintenance Maintenance terms Listed in this table are short explanations of the most important maintenance terms. Task Explanation Greasing Apply grease to the slide surfaces using a brush. Lubrication One or two presses of the grease gun, unless specified otherwise. Unless specified otherwise, use only plant-based oils, such as rapeseed oils.
Maintenance Screwed connections Tightening bolts All bolts must be retightened: • After the first 5 hours of operation. • According to the frequency of use. • At least once a season. Special tightening Observe the special tightening torques for the following screwed con- nections: torques •...
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Maintenance Tightening torques All screwed connections must be tightened in accordance with the table below, if no other torques are specified. On this machine, bolts for screwed with a minimum quality of "8.8" (can be seen on the bolt head) are connections used.
Maintenance Lubrication points for grease Working with a Before applying the grease gun grease gun clean lubricating nipples and grease gun attachment fitting. Lubricate the bearings with one or two presses of the grease gun. If you feel resistance at the second press, do not press a second time. Too much grease will force the bearings apart.
Maintenance Lubricating the The manufacturer's own operating manual is included with each PTO shaft. This includes detailed information on the relevant version of the PTO shafts PTO shaft. Check the guard components Check all guard components of the PTO shafts for wear or damage (visual inspection).
Maintenance Lubricate rotors Check the oil level with the machine horizontal only if there is visible loss of oil. Check the oil level at both rotor gears using the bleed valve. If there is a visible loss of oil, top up to the required volume. Bleed valve View from above ...
Maintenance Filling quantities Check the oil level with the machine horizontal only if there is visible loss of oil. Filling screw Gear box Max. oil capacity [litres] SAE 90 API-GL-4 Angular gear box Rotor gear, left Rotor gear, right Drain screw Tyres Do not drive with worn or damaged tyres Replace worn or damaged tyres immediately.
Maintenance Hydraulics Hydraulic system at zero pressure Work must only be performed on the hydraulic system if the tractor and machine hydraulic system is at zero pressure. A pressurised hydraulic system can trigger unpredictable movements of the machine and can cause serious machine damage and personal injury.
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Maintenance Hydraulic hoses Replace hydraulic hoses every six years Hydraulic hoses age without showing externally visible signs. Replace hydraulic hoses every six years. Defective hydraulic lines can cause serious or fatal injuries. Lower the machine to the work position. ...
Maintenance Checking sliding elements The sliding elements on the two lift arms ensure smooth and even Lock nut running of the telescopic arms. The sliding elements must be checked on a regular basis, and readjusted and the sliding surfaces lubricated if necessary.
Maintenance Checking the Never carry out work on the steering track Contact your dealer if specifications differ. Never carry out any work on the steering or tracking yourself. There is otherwise the risk of traffic accidents and accidents with fatal consequences. If the machine rolls at an offset angle to the tractor when driving a Steering arm straight line, the directional stability is set incorrectly.
Maintenance Specification dimensions Specification dimensions make it simple to check that the machine is functioning correctly. Check the following dimensions annually, at Tine support least once per season. In the event of discrepancies, consult your dealer. Distance from the locking mechanism to the tine support in transport position: approx.
Additional equipment Additional The following additional equipment is available for this machine. All Additional equipment items of additional equipment are original parts, and are available from equipment your dealer. Additional equipment which is not part of the standard scope of delivery is indicated by a plus symbol [+] in this manual.
Fault elimination Faults Faults can often be eliminated quickly and easily. Before contacting Fault elimination Customer Service, refer to the table to check whether you can remedy the fault yourself. In case of a fault, proceed as follows: Immediately stop operation. ...
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Fault elimination Problem Cause Solution Telescopic arms not running Sliding elements wrongly Adjust sliding elements correctly. See smoothly. adjusted. Not enough play set. »Checking sliding elements«, page 84. Attach tine supports to the frame in Sliding elements wrongly Adjust sliding elements correctly. See the headland position.
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Fault elimination Diagnostic via pressure gauge The machine is equipped with two pressure gauges on the hydraulic block, enabling your dealer to carry out diagnostics for the hydraulic function. Each of the pressure gauges monitors one lift arm. When in a horizontal work position, check the following settings: Pressure gauge reading Setting...
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Fault elimination Emergency function By manual intervention, a defective solenoid valve can be switched to manual operation. The fault must be repaired before work can be resumed. Closing the solenoid Switch off the pilotbox. valve Switch off the tractor and secure it. ...
Circuit diagrams Hydraulic circuit Circuit diagrams diagram Tractor hydraulics Pressure line Tank line Double-acting hydraulic control device 6-fold valve block Cylinder for right working depth Cylinder for left working depth Cylinder for swath width Cylinder for headland Cylinder for single lift, right Cylinder for...
Circuit diagrams Lighting circuit diagram 2/54g 3/31 5/58R 6/54 7/58L Connecting plug 7-pin in accordance with ISO 1724 Yellow Green White Brown Black Connector and socket 7-pin in accordance with ISO 1724 Yellow Black Right indicator Right brake light Earth Left indicator Right rear light White...
Circuit diagrams Overview of The LEDs on the solenoid valves light up when a solenoid valve is open. The following overview can be used to check individual solenoid valve switching statuses. switching status Overview of the switching statuses...
Decommissioning Environment During decommissioning, the individual parts must be disposed of Decommissioning properly and in an environmentally friendly manner. Please observe the waste disposal guidelines that are currently in force. Plastic parts Plastic parts can be disposed of in normal household waste (residual waste), depending on the laws specific to your country.
2006/42/EC Taarupstrandvej 25 DK-5300 Kerteminde Denmark declare with sole responsibility that the product SwatMaster 11042 Andex 1104 91110 C and its accessories Model: VF6964 Type plate and CE marking Valid from machine number: VF69640350 to which this declaration relates, comply with the relevant basic health and safety requirements of EC Directive ...
Index Index Adjusting Lifting the tines Chassis Lower link Rotor pitch Coupling Single swath Lubrication points Working depth General PTO shafts Cam disk Care Machine Check list Putting away after the season Headlands Setting down Road transport Uncoupling Work position Maintenance Circuit diagram Lubrication points...
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Index Safety Care and maintenance Hitching Operation Pictorial symbols Road transport Unhitching Scope of delivery Checking Single swath Speed Swath deposit Dual rotor operation Swath former Adjusting the direction of travel Adjusting the height Target group Technical specifications Dimensions in transport position Dimensions in work position Implement equipment Machine equipment...
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