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RETRO WASHING MACHINE 9.6..................................46 ATER EVEL ENSOR 9.7....................................46 AFETY WITCH 9.8......................................47 OTOR 9.9..................................... 47 APACITOR 9.10....................................48 RAIN 9.11.................................... 48 RACTION OTOR SERVICE FUNCTION TEST ............................49 10.1. UI M (T1) ............................49 ECONFIGURATION ODEL 10.2.
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RETRO WASHING MACHINE LIST OF COMPONENTS ..............................91 FIGURE AND PICTURE LIST ............................92 TABLE LIST ..................................94...
RETRO WASHING MACHINE 3. Safety Warnings This section contains safety instructions that will help protect from risk of personal injury or property damage. Failure to follow these instructions shall void any warranty. 3.1 General safety • This washing machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning the use of the washing machine by a person responsible for their safety.
RETRO WASHING MACHINE 3.2 Intended Use This product has been designed for domestic use. It is not suitable for commercial use and • it must not be used out of its intended use. • The product should only be used to wash and rinse the textile products bearing the eligible sign.
RETRO WASHING MACHINE 3.5 Packaging Information Packaging materials of the product are manufactured from recyclable materials in accordance with our National Environment Regulations. Do not dispose of the packaging materials together with the domestic or other wastes. Take them to the packaging material collection points designated by the local authorities. 3.6 Disposing of the waste product This product has been manufactured with high quality parts and materials which can be reused and are suitable for recycling.
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RETRO WASHING MACHINE Check the mains cable and the plug of the serviceable product. If the power cord or the • plug is damaged, replace the entire mains cable group. Please take special importance not to use shortened, snapped, stripped or hardened cables and the broken, cracked, oxidized and loosened plug terminals.
RETRO WASHING MACHINE 5. Product Installation / Installation Rules / Settings Refer to the nearest Authorized Service Agent for installation of the product. To make the product ready for use, review the information in the user manual and make sure that the electricity, tap water supply and water drainage systems are appropriate before calling the Authorized Service Agent.
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RETRO WASHING MACHINE 5.2. Removing Packaging Reinforcement Tilt the machine backwards to remove the packaging reinforcement. Figure 5.1...
RETRO WASHING MACHINE Keep the transportation safety bolts in a safe place to reuse when the washing machine needs to be moved again in the future. Never move the product without the transportation safety bolts properly fixed in place! 5.3. Connecting water supply The water supply pressure required to run the product is between 1 to 10 bars...
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RETRO WASHING MACHINE 1. Connect the special hoses supplied with the product to the water inlets on the product. “Hot” label (left) (max. 90 ºC) is for hot water inlet, “Cool” label hose (right) (max. 25 ºC) is for cold Figure 5.2 water inlet.
RETRO WASHING MACHINE Retighten the nut carefully after checking the seal. To prevent Turn off the tap and remove the nut. water leakages and damages caused by them, keep the taps closed when the machine is not in use. 5.4. Connecting to the drain •...
RETRO WASHING MACHINE 5.5. Adjusting the feet WARNING: In order to ensure that the product operates more silently and vibration-free, it must stand level and balanced on its feet. Balance the machine by adjusting the feet. Otherwise, the product may move from its place and cause crushing and vibration problems.
RETRO WASHING MACHINE 5.6. Electrical connection Connect the product to a grounded outlet protected by over 6 A fuse. Our company will not be liable for any damages that will arise when the product is used without grounding in accordance with the local regulations.
RETRO WASHING MACHINE 5.7. Transportation of the product 1. Unplug the product before transporting it. 2. Remove water drain and water supply connections. 3. Drain all water that has remained in the product. 4. Install transportation safety parts in the reverse order of removal procedure. Never move the product without the transportation safety parts properly fixed in place!
RETRO WASHING MACHINE Use of Product and By-Products 6.1. Preparation 6.1.1. Sorting the laundry • Sort laundry according to type of fabric, color, and degree of soiling and allowable water temperature. • Always obey the instructions given on the garment tags.
RETRO WASHING MACHINE Figure 6.1 Laundry Wash Symbols 6.1.2. Preparing laundry for washing • Laundry items with metal attachments such as, underwired bras, belt buckles or metal buttons will damage the machine. Remove the metal pieces or wash the clothes by putting them in a laundry bag or pillow case.
RETRO WASHING MACHINE 6.1.3. Things to be done for energy saving • Following information will help you use the product in an ecological and energy-efficient manner. • Operate the product in the highest capacity allowed by the programme you have selected, but do not overload;...
RETRO WASHING MACHINE 6.1.5. Loading the laundry 1. Open the loading door. 2. Place laundry items loosely into the machine. Push the loading door to close. Ensure that no items are caught in the door. You can check the status while washing, but the machine will stop while you open the door in spin phase.
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RETRO WASHING MACHINE DETERGENT DRAWER TYPE2 The detergent drawer is composed of one compartment: (1) For laundry detergent (2) For softener (3) For bleach Figure 6.4 Detergent drawer compartments DETERGENT DRAWER TYPE3 The detergent drawer is composed of one compartment: (1) Put detergent into drum directly (2) For softener (3) For bleach...
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RETRO WASHING MACHINE CHOOSING THE DETERGENT TYPE The type of detergent to be used depends on the type and colour of the fabric. • Use different detergents for coloured and white laundry. • Wash your delicate clothes only with special detergents (liquid detergent, wool shampoo, etc.) used solely for delicate clothes.
RETRO WASHING MACHINE Using starch • Add liquid starch, powder starch or the fabric dye into the softener compartment. • Do not use softener and starch together in a washing cycle. • Wipe the inside of the machine with a damp and clean cloth after using starch. Using bleaches Select a programme with soaking and add the bleaching agent at the beginning of the •...
RETRO WASHING MACHINE 4.1.8. Tips for efficient washing Light colour and Colors Dark colour Delicate/Woolens/Silks whites Heavily Soiled (difficult (Recommended (Recommended (Recommended (Recommended stains such as grass, temperature range temperature range temperature range temperature range based coffee, fruits and blood.) based on soiling level: based on soiling based on soiling...
RETRO WASHING MACHINE 6.3. Preparing the machine 1. Make sure that the hoses are connected tightly. 2. Plug in your machine. 3. Turn the tap on completely. 4. Place the laundry in the machine. 5. Add detergent and fabric softener. 6.4.
RETRO WASHING MACHINE 6.5. Main programmes Depending on the type of fabric, use the following main programmes. • Blanket This programme is suitable for washing bulky laundry items such as blankets and bed sheets. Fold bulky items in a suitable manner before placing them in the washing machine. Do not overload.
RETRO WASHING MACHINE 6.6. Special programmes For specific applications, select any of the following programmes. •Soaking Select this function if you like to wash your laundry by soaking. Soaking is recommended for heavily soiled laundry items. You can add your normal amount of detergent and start the wash programme by selecting this function.
RETRO WASHING MACHINE If you are not going to unload your laundry immediately after the programme completes, you can deselect any spin function in order to prevent them from getting wrinkled when there is spin. This function pumps the water in the machine and then holding there. 6.9.
RETRO WASHING MACHINE 6.11. Time display Remaining time for the completion of the programme while it is running is displayed as “:32” in hours and minutes format. Programme time may differ from the values in the "Programme and consumption table" depending on the water pressure, amount and the type of laundry, auxiliary functions selected and the changes at the mains voltage.
RETRO WASHING MACHINE 6.13. Starting the programme 1. Press Start/Pause button to start the programme. The LEDs of function which was flashing starts to illuminate steadily now, indicating that the programme has started. Figure 6.11 Stand-by 6.14. Changing the selections after programme has started Adding laundry after the programme has started: You can add laundry directly if the water level in the machine is suitable.
RETRO WASHING MACHINE 6.15. Child Lock Use Child Lock function to prevent children from tampering with the machine. Thus you can avoid any changes in a running programme. You can switch on and off the machine with On/Off button when the Child Lock is active.
RETRO WASHING MACHINE 6.16. End of programme “:00” appears on the display when the programme is completed. If you do not press any button for 10 minutes, the machine will switch to off mode. Display and all indicators are turned off. 6.17.
RETRO WASHING MACHINE 7. Maintenance and cleaning Service life of the product extends and frequently faced problems decrease if cleaned at regular intervals. 7.1. Cleaning the detergent drawer Clean the detergent drawer at regular intervals (every 4-5 washing cycles) as shown below in order to prevent accumulation of powder detergent in time.
RETRO WASHING MACHINE 7.2. Cleaning the fluff filter Clean the fluff filter at regular intervals (every 4-5 washing cycles) Figure 7.2 Clean the Fluff Filter-1 Figure 7.3 Clean the Fluff Filter-2 Press the rib and take the fluff group out of the drum. Put the filter bag out of the fluff group and clean the bags.
RETRO WASHING MACHINE 7.3. Cleaning the body and control panel Wipe the body of the machine with soapy water or non-corrosive mild gel detergents as necessary, and dry with a soft cloth. Use only a soft and damp cloth to clean the control panel. 7.4.
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RETRO WASHING MACHINE WARNING: Foreign substances left in the pump filter may damage your machine or may cause noise problem. WARNING: For all kinds of freezing possibility in the region where the product is located, if it is not in use, the valve should be closed and the mains hose should be removed and the water in the machine should be drained.
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RETRO WASHING MACHINE 3. Discharging the water follow the steps below to discharge the water. Figure 7.6 Filter cleaning - 2 Figure 7.7 Filter cleaning - 3 a. Place a large container in front of the filter to catch water from the filter. b.
RETRO WASHING MACHINE 8.2. Balanced-Unbalanced Load Detection Algorithm In the classis unbalanced load algorithm, only the unbalanced load in the machine is measured and the decision to perform spin or not is taken according to this result. Error risk is high in the results of the unbalance measurement results which occurred in the load which is distributed to the inside of the machine in a balanced manner.
RETRO WASHING MACHINE 9. Component Operation Principles 9.1. Electronic Card Group Electronic card group is composed of main board, card holder parts. There are tack switch used for program selection the main board. Wash programs, wash and spin engine profiles which are written on the microprocessor built onto the main board and components (motor, pump, valves, safety switch, pressure sensor, spin time...
RETRO WASHING MACHINE 9.4. Water Level Sensor An analog water level sensor which is fed by 5V power is used. This sensor ensures that the water level is determined instantly with the frequency values it generates against the pressure created. There are frequency values corresponding to these pressure values.
RETRO WASHING MACHINE 9.6. Motor Operating Voltage : 220V - 50Hz Rated Power : 300W Rated Speed : 1350±50rpm Matching Capacitor : 11uF Motor controlled by main board according to procedure fixed in microcontroller. Picture 9.6 Motor Induction motor is used. Stator of the motor is composed of magnets in the rotor. The stator windings are energized by main board.
RETRO WASHING MACHINE 9.8. Drain Pump In the draining stage, it is released by a triac which is mounted onto the electronic card. It is impedance-protected against the situations when it operates uninterruptedly and the rotor is blocked. The draining pump discharges the water in the drum. Rated Voltage : 220-240 V 50Hz Resistance...
RETRO WASHING MACHINE 10. Service Function Test Enter service mode: pressing and holding K8 and K6 buttons for 3 sec. Description Program Temperature Delay Water Level Function Spin Time (Air turbo) Start/Pause Power on/off Service mode shall be able to run each component (or subsystem) at a time to test the subsystem without taking apart the system.
RETRO WASHING MACHINE 10.1 Reconfiguration of UI model (t1) This is distributing the different modes with digital number (01-02-03…) on the display, this feature is just for future project, current project don’t have model configure. On entry, the control shall display “UI”. Press [Start] key, the control will show current UI model.
RETRO WASHING MACHINE For Pre-production or test version code the first digit will contain an alpha-character. For production code the numbering will start at 10 and move up from there. Once the key “K4” is pressed, the control will display “EE” (i.e. EEPROM Version) will be displayed for one second, then a 2.5 digit code version will be displayed for 2 sec.
RETRO WASHING MACHINE Then will be back to display t5. 10.6 Valve3 hot valve Test (t6) Press [Start] key, the control shall display “hu”. Press [Start] key again, the control shall check the water level in all procedure. If the water level below the overflow level test will be continue.
RETRO WASHING MACHINE When drum is full, press [Start] button to turn on the pump for max 10 min with 30 minutes on and 30 minutes off profile, then back to display ta; if water level is empty or pump water to empty, it will pump for max 20 seconds, then back to display ta.
RETRO WASHING MACHINE 11. Failure/Error Codes Service ERROR mode error DEFINITION code *Valve triac short circuit or * Valve triac diode error * Pump triac open circuit or *Pump blocked or *Pump triac diode or *Pump rotor locked and does not rotate error *Unbalance error *Over flow error * Water level sensor reading error...
RETRO WASHING MACHINE 12.3. Error Codes and Possible Customer Complaints Probable * My machine can *My machine can’t *Machine can’t *Water pull over *Machine can’t *Machine can’t not takes in spin. spin. from the tub. work. spin. costomer water. *There are some *Machine take in * E5 showing on complaint...
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RETRO WASHING MACHINE 12.3.1. E1 * My machine can not takes in water. Is there any E1? * There is no washing movement. Press the start button, if there Finished *Valve triac any water intake from valves? short circuit * Valve triac diode error Solved the water intake and Check the water tap, if there...
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RETRO WASHING MACHINE 12.3.2. *My machine can’t spin. *There are some water in the drum. Is there any E2 error? Check the pump filter accord to steps on right side. If the pump been blocked. *Pump triac open circuit or *Pump blocked *Pump triac diode or...
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RETRO WASHING MACHINE 12.3.4. *Water pull over from the tub. *Machine take in water always. *Machine can’t start to spin. Is there any E4 error? 是 *Over flow If there any water inlet into your error Change the valve directly. machine with out power on your machine? Power on you machine and press...
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RETRO WASHING MACHINE 12.3.5. Picture 12.3.5.01 *Machine can’t Check the resistance of pressure sensor work. from electrical board side. * E5 showing on the screen always. Is there any E5 error? * Water level sensor reading error Check the capacitor of the Check the cable connect from pressure sensor pins from the electrical board side.
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RETRO WASHING MACHINE 12.3.6. *Machine can’t spin. Is there any E6 error? *Safety switch broken. *Safety switch Close door. cable broken. If the E6 error still there? *Electrical board broken. Picture 12.3.6.01 Check if the connection well while door open. Please un-plug the power while checking.
RETRO WASHING MACHINE 2.3.7. Water Intake from Wrong Compartment Important Note: Water intake from wrong component just suit for those Takes in water from the wrong machine with additional valves. For example, softener detergent compartment valve, hot valve. Valves, CN4.1- Cold Valve (Blue cable) CN3.1- Soften Valve (Yellow cable) Correct the connections.
RETRO WASHING MACHINE 12.3.8. The machine is blowing the fuse Make sure that water is not Is the machine continuously coming upon the control card, blowing the fuse and is there motor, pump, safety switch, not an error code? traction motor and valves of the machine.
RETRO WASHING MACHINE 14. Component Installation/Removal Front view of the machine is given in Picture 14.1. Picture 14.1 Overview 14.1. Rear Panel Installation / Removal 14.1.1. Installation As illustrated in the Picture 14.2, rear panel is downward to install the rear of the machine to make sure that rear panel surface are aligned with the top cover and all hooks are really.
RETRO WASHING MACHINE 14.2. Top Cover Installation/Removal 14.2.1. Installation Picture 14.6 Top cover installation - 1 As illustrated in the Picture 14.6, top cover group is downward to install the machine to make sure that top cover hooks are fixed to the front corner on the cabinet as illustrated in the Picture 14.7.
RETRO WASHING MACHINE 14.3. Lid Group Installation/Removal 14.3.1. Installation Take the torque-spring to the top lid group as illustrated in Picture 14.11. Picture 14.11 Lid group installation a - 1 Then, take it to top cover group as illustrated in Picture 14.12. Picture 14.12 Lid group installation a- 2 Install the Pin follow the arrow into the place of the top cover as illustrated in Picture 14.13.
RETRO WASHING MACHINE Assemble the locking pin along the arrow direction into the place of the top cover illustrated as showed in picture 14.16. notice that the left locking pin is to the left , the right one is to the right . Picture 14.16 Lid group installation b - 2 Right Install the screws as showed in picture 14.17.
RETRO WASHING MACHINE Use the tool to remove the hook of the pin as illustrated in Picture 14.20. Picture 14.20 Lid group removal a - 2 Fellow arrow to remove the pin as illustrated in Picture 14.21, and lid group will be taken out of the machine.
RETRO WASHING MACHINE Picture 14.25 Control board installation - 2 Then, Control board screws (5pcs) are installed as illustrated in Picture 14.26. Picture 14.26 Control board installation – 3 14.4.2. Removal Before removal the control board, top cover removal must be completed. Control board screws (5pcs) are removed as illustrated in Picture 14.27.
RETRO WASHING MACHINE 14.5. Detergent Box Installation/Removal 14.5.1. Installation Follow the arrow to install detergent box until the hooks in the right position as illustrated in Picture 14.30 and Picture 14.31. Picture 14.30 Detergent box installation - 1 Picture 14.31 Detergent box installation - 2 Then, Take the drawer into the detergent box as illustrated in Picture 14.32.
RETRO WASHING MACHINE Picture 14.34 Detergent box removal - 2 Press the hooks backward and take the detergent box out of the top cover as illustrated in Picture 14.34 and Picture 14.35. Picture 14.35 Detergent box removal - 3 14.6. Single Valve Installation/Removal Downward to install the single valve make sure it in the ribs as illustrated in Picture 14.36.
RETRO WASHING MACHINE Then, Insert the plugs into the single valve as illustrated in Picture 14.38. Remove the single valve as the reverse sequence. Picture 14.38 Single valve installation - 3 14.7. Double- Valve Installation/Removal Downward to install the double-valve make sure it in the ribs as illustrated in Picture 14.39.
RETRO WASHING MACHINE Safety switch is downward to install the top cover as illustrated in the Picture 14.42. Picture 14.42 Safety switch installation - 1 Safety switch screws (2pcs) are installed as illustrated in Picture 14.43. Picture 14.43 Safety switch installation - 2 Then, Insert the plugs into the safety switch as illustrated in Picture 14.44.
RETRO WASHING MACHINE Insert the water sensor to the top cover as illustrated in Picture 14.46. Remove the water sensor as the reverse sequence. Picture 14.46 Water sensor installation – 2 14.10. Rear Cover Installation/Removal Rear cover screws (8pcs) are installed as illustrated in Picture 14.47.
RETRO WASHING MACHINE Insert the plugs to the connector as illustrated in Picture 14.50. Picture 14.50 Power Cable installation - 3 Insert the ground wire plug to the cord as illustrated in Picture 14.51. Picture 14.51 Power Cable installation - 4 Pack the Cable joint with two insulative bags as showed in picture 14.52 Picture 14.52 Power Cable installation - 5...
RETRO WASHING MACHINE Rotate the capacitor to the right side into the capacitor card as illustrated in Picture 14.54. Picture 14.54 Capacitance installation – 1 Then,thak them downward to install to the body as illustrated in Picture 14.55. Remove the capacitor as the reverse sequence.
RETRO WASHING MACHINE Before remove tub cover, please make sure the top cover have removed . Tub cover screws (4pcs) are removed as illustrated in Picture 14.58. Picture 14.58 Tub cover removal – 1 Take the tub cover upward out of the tub as illustrated in Picture 14.59.
RETRO WASHING MACHINE Take the impeller into the drum and tighten it by screw as illustrated in Picture 14.62 and Picture 14.63. Picture 14.62 Drum group installation – 3 Picture 14.63 Drum group installation – 4 Impeller cover is downward to install on the impeller as illustrated in Picture 14.64.
RETRO WASHING MACHINE Picture 14.66 Drum group removal – 2 Remove the screw and take the impeller out of the drum as illustrated in Picture 14.66and Picture 14.67. Picture 14.67 Drum group removal – 3 Loosen the nut and take the drum out of the tub as illustrated in Picture Picture 14.68 Drum group removal –...
RETRO WASHING MACHINE Before install the drum group, motor clutch bracket group and traction motor are all installed. Picture 14.70 Tub group installation – 1 For some certain machines ,a hole holder should be put where the joint lies as showed in picyure 14.71. Picture 14.71 Tub group installation –...
RETRO WASHING MACHINE Take the tub group upward out of the cabinet as illustrated in Pictur14.74. Picture 14.74 Tub group removal – 2 For some certain machines ,a hole holder should be removed from the place where the joint lies as showed in picyure 14.75.
RETRO WASHING MACHINE Take the motor clutch group to the right position and tighten screws (5pcs) to fix it with the tub as illustrated in Picture 14.78. Before remove the group, top cover, drum group, tub group and traction motor must be removed.
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RETRO WASHING MACHINE 14.25 D - 2 .....................73 PICTURE ETERGENT BOX INSTALLATION 14.26 D - 3 .....................73 ETERGENT BOX INSTALLATION PICTURE 14.27 D - 1 ....................73 PICTURE ETERGENT BOX REMOVAL 14.28 D - 2 ....................74 PICTURE ETERGENT BOX REMOVAL 14.29 D - 3 ....................74 PICTURE ETERGENT BOX REMOVAL...
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RETRO WASHING MACHINE 19. LIST OF TABLES 6.1 T ....................26 ABLE IPS FOR EFFICIENT WASHING 6.2 P ................32 ABLE ROGRAMME AND CONSUMPTION TABLE 8.1 ..........................44 ABLE 11.1 E ........................54 ABLE RROR DEFINITION...
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