BUSCH Mink MV 0500 B Manual
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Summary of Contents for BUSCH Mink MV 0500 B
- Page 1 Instruction Manual Mink Claw Vacuum Pumps MV 0500 B, MV 0600 B Busch Produktions GmbH Schauinslandstraße 1, 79689 Maulburg Germany 0870168621/-0001_en / Original instructions / Modifications reserved 21/10/2019...
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Page 2: Table Of Contents
Table of Contents Table of Contents 1 Safety........................... 3 2 Product Description ..................... 4 2.1 Operating Principle....................5 2.2 Application ......................6 2.3 Standard Features....................6 2.3.1 Vacuum Relief Valve..................6 2.4 Optional Accessories..................... 6 2.4.1 Inlet Filter ....................6 3 Transport ........................7 4 Storage......................... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description Version: Speed Control Suction connection Oil drain plug Discharge connection Cooling air inlet Oil fill plug (=Venting valve) Cooling air outlet Oil sight glass Variable-frequency drive Eye bolt Nameplate Motor terminal box 4 / 32 0870168621_MV0500-0600B_-0001_IM_en... - Page 5 Product Description | 2 Version: Pressure Control PSA2 Suction connection Oil drain plug Discharge connection Cooling air inlet Oil fill plug (=Venting valve) Cooling air outlet Oil sight glass Variable-frequency drive Eye bolt Nameplate PSA2 Pressure transmitter 2 Motor terminal box PSA1 Pressure transmitter 1 (not shown) delivered loosely NOTE...
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Page 6: Operating Principle
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is not capable of maintaining ultimate pressure. -
Page 7: Transport
Transport | 3 Transport WARNING Suspended load. Risk of severe injury! • Do not walk, stand or work under suspended loads. WARNING Lifting the machine using the motor eye bolt. Risk of severe injury! • Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown. -
Page 8: Installation
• Make sure that all provided covers, guards, hoods, etc. are mounted. If the machine is installed at an altitude greater than 1000 meters above sea level: • Contact your Busch representative, the motor should be derated or the ambient temperature limited. -
Page 9: Connecting Lines / Pipes
In case of very long connection lines it is advisable to use larger line sizes in order to avoid a loss of efficiency. Seek advice from your Busch representative. 5.2.1 Suction Connection Connection size(s): –... -
Page 10: Filling Oil
Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [► 29] and Oil [► 29]. Check oil level The oil level should stay constant over the lifetime of the oil. If the level does fall, this in- dicates a leak and the machine requires repair. -
Page 11: Electrical Connection (For Variable-Frequency Drive)
• Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains; if necessary seek advice from Busch. • Make sure that the EMC-class of the machine confirms with the requirements of your supply network system, if necessary provide further interference suppression (EMC- Class of the machine see Technical Data [► 29]). -
Page 12: Wiring Diagram Variable-Frequency Drive
5 | Installation Double star connection, multi-voltage Star connection, multi-voltage motor motor with 9 pins (low voltage): with 9 pins (high voltage): 5.4.2 Wiring Diagram Variable-Frequency Drive CAUTION The machine can start immediately when power is supplied. Risk of inadvertent start-up! •... -
Page 13: Commissioning
Commissioning | 6 Commissioning NOTICE Lubricating a dry running machine (compression chamber). Risk of damage to the machine! • Do not lubricate the compression chamber of the machine with oil or grease. CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. -
Page 14: Variable-Frequency Drive Overview
6 | Commissioning 6.1 Variable-Frequency Drive Overview ST O P READY Main Menu Quick Setup ( 17 ) Monitor ( 5 ) Parameters ( 12 ) FUNCT Control unit Key Overview Move backward in menu; Change control place Exit edit mode; Access control page Reset faults with long press Scroll menu up;... - Page 15 Commissioning | 6 Display Overview Status field READY/NOT READY/FAULT Direction ALARM Control place: PC/I0/KEYPAD/FIELDBUS Status field STOP/RUN Location field (Parameter ID number and current menu lacation) Activated group/item Press OK to enter Number of items in the group 0870168621_MV0500-0600B_-0001_IM_en 15 / 32...
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Page 16: Overview I/0 Connection
6 | Commissioning 6.1.1 Overview I/0 Connection * Selectable signals via DIP-Switch between voltage and current 16 / 32 0870168621_MV0500-0600B_-0001_IM_en... -
Page 17: Dip-Switch
Commissioning | 6 6.1.2 DIP-Switch DIP-Switch Description Standard C = Analogue input 1 operates in current mode (2 … 20 mA) 0 = Analogue input 1 located in test mode V = Analogue input 1 operates in voltage mode (2 … 10 V) C = Analogue input 2 operates in current mode (2 …... -
Page 18: Speed Control
6 | Commissioning 6.1.3 Speed Control NOTICE Changing of any other parameters than described below. Risk of damage to the machine! • Do not change any other parameter than described below. NOTE: VFD parameter settings for speed control – MV 0500 B - T434216016 –... -
Page 19: Pressure Control
Commissioning | 6 6.1.4 Pressure Control NOTICE Changing of any other parameters than described below. Risk of damage to the machine! • Do not change any other parameter than described below. NOTE: VFD parameter settings for pressure control – MV 0500 B - T434215938 –... - Page 20 6 | Commissioning 6.1.4.1 Parameter settings for exact pressure control PID Control Settings P3.13.1.1 PID Gain If the value of the parameter is set to 100% a change of 10% in the error value causes the controller output to change by 10%. Preset value: 400% P3.13.1.2 PID Integration Time If this parameter is set to 1.00 second a change of 10% in the error value causes the...
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Page 21: Conveying Condensable Vapours
The machine in Aqua version is able to convey up to 100% saturated water va- pour. The conveyance of other vapours than water vapour shall be agreed upon with Busch. • Make sure that any condensate from the suction side will not enter the non-operating machine. -
Page 22: Maintenance Schedule
Every 20000 hours • Change the oil. The change interval of 20000 operating hours is valid for Busch approved oils only. The change interval de- pends very much on the operating conditions. Border- line operation may reduce the change interval down to approximately 5000 operating hours. -
Page 23: Cleaning From Dust And Dirt
Maintenance | 7 7.3 Cleaning from Dust and Dirt 4 mm hex key Clean the ventilation grilles and cooling fins 0870168621_MV0500-0600B_-0001_IM_en 23 / 32... -
Page 24: Oil Change
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. Drain pan Cleaning cloth For oil type and oil capacity see Technical Data [► 29] and Oil [► 29]. -
Page 25: Overhaul
• Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’. (Form downloadable from www.buschvacuum.com) Decommissioning •... -
Page 26: Spare Parts
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! • The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare part Description Part no. -
Page 27: Troubleshooting
(VRE) is misadjusted or de- valve (VRE) fective. The inlet filter cartridge (op- • Replace the inlet filter tional) is partially clogged. cartridge. Internal parts are worn or • Repair the machine (con- damaged. tact Busch). 0870168621_MV0500-0600B_-0001_IM_en 27 / 32... - Page 28 (CPL). Oil level too low. • Top up oil. Defective bearings. • Repair the machine (con- tact Busch). The machine runs too hot. Insufficient cooling. • Remove dust and dirt from the machine. Ambient temperature too • Observe the permitted high.
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Page 29: Technical Data
Immunity EN 61800-3, 1st and 2nd environment Emissions EN 61800-3, category C2 as standard * In case of higher or lower temperatures, please consult your Busch representative. 13 Oil VS 150 VSB 100 ISO-VG Part number 1 L packaging... -
Page 30: Eu Declaration Of Conformity
This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark. - Page 31 Note...
- Page 32 Colombia Korea South Africa www.buschvacuum.com/co www.buschvacuum.com/kr www.buschvacuum.com/za info@buschvacuum.co busch@busch.co.kr info@busch.co.za Czech Republic Malaysia Spain www.buschvacuum.com/cz www.busch.com.my www.buschvacuum.com/es info@buschvacuum.cz busch@busch.com.my contacto@buschiberica.es Denmark Mexico Sweden www.buschvacuum.com/dk www.buschvacuum.com/mx www.buschvacuum.com/se info@busch.dk info@busch.com.mx info@busch.se www.buschvacuum.com 0870168621/-0001_en / © Busch Produktions GmbH...
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