BUSCH MINK MV 0040 D Instruction Manual
Claw vacuum pumps
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- Control instructions (56 pages) ,
- Instruction manual (44 pages)
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Summary of Contents for BUSCH MINK MV 0040 D
- Page 1 Instruction Manual MINK Claw Vacuum Pumps MV 0040 D, MV 0060 D, MV 0080 D 0870221625/-0000_en / Original instructions / Modifications reserved 22/06/2021...
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Page 2: Table Of Contents
Table of Contents Table of Contents 1 Safety ............................3 2 Product Description.......................4 2.1 Operating Principle......................5 2.2 Application........................5 2.3 Optional Accessories ...................... 5 2.3.1 Inlet Filter......................5 2.3.2 Pressure Transmitter .................... 5 2.3.3 PC-Software ......................5 2.3.4 Manual Control Unit....................5 2.3.5 Fieldbus Option Board.................. -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change any- thing on the product. -
Page 4: Product Description
2 | Product Description Product Description Raccordo di aspirazione Bocchetta di uscita dell'aria di raffredda- mento Raccordo di scarico Variatore di frequenza Tappo di riempimento dell'olio Scarico condensa Tappo di scarico dell'olio Collegamento della rete elettrica Bocchetta di ingresso dell'aria di raffred- Anello di sollevamento damento Targhetta... -
Page 5: Operating Principle
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is capable of maintaining ultimate pressure, see Technical Data [► 29]. -
Page 6: Fieldbus Option Board
2 | Product Description 2.3.5 Fieldbus Option Board The machine can be upgraded with fieldbus option boards with different fieldbus sys- tems. 6 / 32 0870221625_MV0040-0080D_-0000_IM_en_MD... -
Page 7: Transport
Transport | 3 Transport WARNING Suspended load. Risk of severe injury! • Do not walk, stand or work under suspended loads. • Make sure that the eyebolt(s) (EB) is/are in faultless condition, fully screwed in and tightened by hand. Machine weight: see the technical data or the nameplate (NP) •... -
Page 8: Installation
• Make sure that all provided covers, guards, hoods, etc. are mounted. If the machine is installed at an altitude greater than 1000 meters above sea level: • Contact your Busch representative, the motor should be derated or the ambient temperature limited. -
Page 9: Connecting Lines / Pipes
In case of very long connection lines it is advisable to use larger line sizes in order to avoid a loss of efficiency. Seek advice from your Busch representative. 5.2.1 Suction Connection NOTICE Ingress of foreign objects or liquids. -
Page 10: Filling Oil
Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [► 29] and Oil [► 29]. Check oil level The oil level should stay constant over the lifetime of the oil. If the level does fall, this indicates a leak and the machine requires repair. -
Page 11: Electrical Connection (For Variable-Frequency Drive)
• Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains; if necessary seek advice from Busch. • Make sure that the EMC-class of the machine confirms with the requirements of your supply network system, if necessary provide further interference suppression (EMC-Class of the machine see Technical Data [► 29]). -
Page 12: Control Unit Connection
5 | Installation 5.4.2 Control Unit Connection The machine is preset ex-works in such a way that the machine starts automatically and accelerates to the maximum speed when connected to the power. The control of the machine can be changed as followed by respectively connections on the control unit: •... - Page 13 Digital In 5 freely available Digital In 4 Maintenance counter reset Digital Out Ground Ground Analogue In 2* Busch pressure transmitter 4 ... 20 mA 0 ..2 bar Digital In 3 Fault reset Digital In 2 open = speed control...
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Page 14: Dip Switches
5 | Installation 5.4.3 DIP Switches DIP Switches Description Default Not available 0 = Analogue Input 2 works in current mode (4 ... 20 1 = Analogue Input 2 works in voltage mode (2 … 10 V) 0 = Analogue Input 1 works in current mode (4 ... 20 1 = Analogue Input 1 works in voltage mode (2 …... -
Page 15: Commissioning
Commissioning | 6 Commissioning NOTICE Lubricating a dry running machine (compression chamber). Risk of damage to the machine! • Do not lubricate the compression chamber of the machine with oil or grease. CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. -
Page 16: Variable-Frequency Drive Overview
Blinks in case of a warning. 6.2 Pressure Control Pressure control of the machine requires a pressure transmitter. A suitable Busch pressure transmitter is available as accessory. In case of dusty application a filter must be installed upstream the pressure transmitter to avoid malfunction or damage to the pressure transmitter. -
Page 17: Fault Reset
The machine in Aqua version is able to convey up to 100% saturated water vapour. The conveyance of other vapours than water vapour shall be agreed upon with Busch. • Make sure that any condensate from the suction side will not enter the non-operat- ing machine. -
Page 18: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! • Respect the maintenance intervals or ask your Busch representative for service. • Shut down the machine and lock against inadvertent start up. • Vent the connected lines to atmospheric pressure. -
Page 19: Maintenance Schedule
• Drain the condensate reservoir. Every 6 years • Have a major overhaul on the machine (contact Busch). 7.2 Oil Level Inspection • Shut down the machine. • When the machine is stopped, wait 1 minute before checking the oil level. -
Page 20: Cleaning From Dust And Dirt
7 | Maintenance 7.3 Cleaning from Dust and Dirt Clean the ventilation grilles and cooling fins 20 / 32 0870221625_MV0040-0080D_-0000_IM_en_MD... -
Page 21: Oil Change
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. Drain pan Cleaning cloth For oil type and oil capacity see Technical Data [► 29] and Oil [► 29]. -
Page 22: Filter Change Of Condensate Reservoir (Aqua Version)
7 | Maintenance 7.5 Filter change of Condensate Reservoir (Aqua Version) Remove the cover from the filter and replace the filter cartridge if necessary 7.6 Drain Condensate Reservoir (Aqua Version) Drain the condensate reservoir Condensate reservoir Remove both hoses from the condensate reservoir 22 / 32 0870221625_MV0040-0080D_-0000_IM_en_MD... -
Page 23: Overhaul
• Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally bind- ing signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 24: Decommissioning
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! • The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare parts kit Description Part no. - Page 25 • Check the power supply. with the correct voltage. The motor is defective. • Repair the machine (con- tact Busch). The machine does not The inlet screen (IS) is par- • Clean the inlet screen reach the usual pressure on tially clogged.
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Page 26: Circuit Diagram
12 | Circuit Diagram 12 Circuit Diagram 26 / 32 0870221625_MV0040-0080D_-0000_IM_en_MD... - Page 27 Circuit Diagram | 12 0870221625_MV0040-0080D_-0000_IM_en_MD 27 / 32...
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Page 28: Electrical Data Of Control Unit Terminals
13 | Electrical Data of Control Unit Terminals 13 Electrical Data of Control Unit Terminals Terminal Technical Information Digital Out Open collector max. 35 V / 50 mA Analogue Out 0 … 10 V (max. 30 mA); Short-circuit protected; Resolution 0.1%; accuracy +/-2.5% Digital In 6 Positive or negative logic Ri = min. -
Page 29: Technical Data
Technical Data | 14 14 Technical Data MV 0040 D MV 0060 D MV 0080 D Nominal pumping speed (60Hz) m³/h Ultimate pressure hPa (mbar) abs. see nameplate (NP) Nominal rating (motor + fan) (50Hz / 60Hz) Nominal current for 3~ 380-480 V for 3~ 190-240 V 14.4 for 1~ 220-240 V... -
Page 30: Eu Declaration Of Conformity
16 EU Declaration of Conformity This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufac- turer. - Page 31 Note...
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