Multi-way diverting valve to combine with actuators for installation in piggable pipes (52 pages)
Summary of Contents for Samson EB 3963 EN
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EB 3963 EN Translation of original instructions Type 3963 Solenoid Valves Edition January 2022...
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Note on these mounting and operating instructions These mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices. The images shown in these instructions are for illustration purposes only. The actual product may vary.
Changeover to external pilot supply over port 9 ..........50 Exhaust air feedback ..................52 Restrictors ....................52 Electrical connection ..................53 6.1 Switching amplifier according to EN 60079-25 ..........54 Cable entry with cable gland ................54 Connecting the electrical supply ..............54 Operation ....................55 Degree of protection ..................55 Manual override ..................55 EB 3963 EN...
SAMSON does not assume any liability for damage resulting from the failure to use the device for its intended purpose or for damage caused by external forces or any other external factors.
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Furthermore, operating personnel must be familiar with the applicable health, safety and accident prevention regulations and comply with them. Servicing explosion-protected devices If a part of the device on which the explosion protection is based needs to be serviced, the device must not be put back into operation until a qualified inspector has assessed it according to explosion protection requirements, has issued an inspection certificate, or given EB 3963 EN...
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The following documents apply in addition to these mounting and operating instructions: − The mounting and operating instructions of the components on which the solenoid valve is mounted (valve, actuator, valve accessories etc.) − Safety manual of the solenoid valve u SH 3963 EB 3963 EN...
1.2 Notes on possible personal injury WARNING Risk of personal injury due to moving parts on the valve. During operation and when the solenoid valve is triggered, the valve moves through its entire travel range. Injury to hands or fingers is possible if they are inserted into the valve. Î While the valve moves, do not insert hands or fingers into the valve yoke and do not touch any moving valve parts. EB 3963 EN...
Incorrect assignment of the terminals will damage the solenoid valve and will lead to malfunction. For the solenoid valve to function properly, the prescribed terminal assignment must be observed. Î Connect the electrical wiring to the solenoid valve according to the prescribed terminal assignment. EB 3963 EN...
Model Mat. Date Configuration Serial number Nominal signal Model number Code for NAMUR Recommendation Production site Product origin NE 53 (internal specification) Approvals (CE, EAC, UKCA etc.) Hardware version Data Matrix code (electronic nameplate) Date of manufacture Material number EB 3963 EN...
0.16, 1.4, 2.9, 4.3; SIL with K 0.16) 5/2-way function with two detent positions TÜV (K 1.4/2.9) 5/3-way function with spring-centered mid-position (ports 2 and 4 closed) 1.4) 5/3-way function with spring-centered mid-position (ports 2 and 4 vented) TÜV (K 1.4) EB 3963 EN...
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G ¼ (K 0.16, 0.32, 1.4, 2.0) ¼ NPT (K 0.16, 0.32, 1.4, 2.0) G ½ (K 2.9, 4.3) ½ NPT (K 2.9, 4.3) Without (pilot valve as spare part/mounting block for Type 3277 Linear Actuator) Pilot supply Internal pilot supply for actuators for on/off service External pilot supply for actuators for throttling service EB 3963 EN...
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Degree of protection IP 54 with polyethylene filter IP 65 with filter check valve made of polyamide IP 65 with filter check valve made of stainless steel NEMA 4 with filter check valve made of polyamide NEMA 4 with filter check valve made of stainless steel IP 65 with labyrinth-type vent plug Ambient temperature –20 to +80 °C –45 to +80 °C Safety function Without 6) TÜV 7) Special version Without 0 0 0 Material Connecting plate/booster valve enclosure made of 1.4404 on 0 0 1 request EB 3963 EN...
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The permissible ambient temperature of the solenoid valve depends on the permissible ambient temperature of the components, type of protection and temperature class. SIL according to IEC 61508 Emergency release or locking of compressed air supply Further special versions on request "NAMUR interface according to VDI/VDE 3845" version in combination with K 0.32: with Ematal coating EB 3963 EN...
The air supply for the electropneumatic restrictor and outlet nozzle binary converter is routed internally through the booster valve (delivered Ⓑ Ⓐ Nominal signal –82 Changeover to external pilot supply Ⓒ Fig. 1: Function EB 3963 EN...
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When the solenoid coil is energized by an electric binary signal, the outlet nozzle is closed by the flapper against the force of the spring . This causes the pressure in the pressure divider to rise above the EB 3963 EN...
Mounting kits for Type 3963 Solenoid Valves with threaded connections Order no. Designation 1400-6759 Mounting kit for linear actuators (175 and 240 cm² actuator area, G ¼ connection) with pipe fitting, G ¼/G ¼ connection, made of CrNiMo steel Mounting kit for linear actuators (350, 355, 700 and 750 cm² actuator area, G connection) 1400-6735 with pipe fitting, G ½/G connection, made of CrNiMo steel 1400-6761 with pipe fitting, G ¼/G connection, made of CrNiMo steel 1400-6736 Mounting kit for linear actuators (1000 and 1400-60 cm² actuator area, G ¾ connection) with pipe fitting, G ½/G ¾ connection, made of CrNiMo steel 1400-6737 Mounting kit for linear actuators (1400-120, 1400-250, 2800 and 2 x 2800 cm² actuator area, G 1 connection) with pipe fitting, G ½/G 1 connection, made of CrNiMo steel EB 3963 EN...
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NAMUR rib using adapter plate for NAMUR rib/interface (order no. 1400-6751) 1400-6754 and screw fittings for 8×1 pipe, G ¼/G connection, made of zinc-plated steel 1400-6755 and screw fittings for 8×1 pipe, G ¼/G connection, made of CrNiMo steel 1400-6757 and screw fittings for 10×1 pipe, G ¼/G connection, made of polyamide 1400-6759 Mounting kit for linear actuators (175 and 240 cm² actuator area, G ¼ connection) with pipe fitting, G ¼/G ¼ connection, made of CrNiMo steel 1400-3001 Mounting kit for Type 3353 Angle Seat Valve with adapter plate for NAMUR interface made of 1.4301 EB 3963 EN...
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0320-1416 Support for NAMUR rib (required when a positioner or limit switch is additionally mounted to the linear actuator, DN 50) 8320-0131 M8x60 hex screw, A4, DIN 931 1400-6751 Adapter plate with NAMUR rib/NAMUR interface (G ¼) 1400-9924 Adapter plate with NAMUR rib/NAMUR interface (¼ NPT) Mounting block for Type 3277 Linear Actuator with mounted Types 3793, 3766, 3767 and 3730 Positioners 1400-8813 G ¼ connection 1400-8814 ¼ NPT connection 1400-6950 Pressure gauge mounting block, 1x Output and 1x Supply, made of stainless steel/brass (for mounting block) Piping for actuator with "stem retracts" fail-safe action 1400-6444 240 cm² actuator area, zinc-plated steel 1400-6445 240 cm² actuator area, CrNiMo steel 1400-6446 350 cm² actuator area, zinc-plated steel 1400-6447 350 cm² actuator area, CrNiMo steel 1400-6448 700 cm² actuator area, zinc-plated steel 1400-6449 700 cm² actuator area, CrNiMo steel EB 3963 EN...
Chloroprene rubber 57 Cr 868 (–20 to +80 °C) Diaphragms Silicone rubber (–45 to +80 °C) Medium Instrument air free from corrosive substances or nitrogen Supply air Pressure 1.4 to 6 bar ≤ 80 l/h at 1.4 bar supply air in neutral position Air consumption ≤ 10 l/h at 1.4 bar pilot supply in operating position Switching time ≤65 ms ≥2 x 10 switching cycles (at –20 to +80 °C) Service life ≥2 x 10 switching cycles (at –45 to +80 °C) Ambient temperature Refer to Electric data Mounting orientation EB 3963 EN...
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Ambient temperature in –45 to +70 °C temperature class –45 to +80 °C Type of protection Ex nA II for use in hazardous areas (Zone 2) Type 3963 –45 to +60 °C Ambient temperature in –45 to +70 °C temperature class –45 to +80 °C Maximum permissible value at 100 % duty cycle. The maximum permissible value U applies to explosion-protected versions. II 2G Ex ia IIC T6 according to EC type examination certificate PTB 01 ATEX 2085 II 3G Ex nA II T6 according to statement of conformity PTB 01 ATEX 2086 X Pairs of values U apply to 6, 12, 24 V DC nominal signals. EB 3963 EN...
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The permissible ambient temperature of the solenoid valve depends on the permissible ambient temperature of the components, type of protection and temperature class. SIL according to IEC 61508 Emergency release or locking of compressed air supply With internal pilot supply With external pilot supply EB 3963 EN...
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The permissible ambient temperature of the solenoid valve depends on the permissible ambient temperature of the components, type of protection and temperature class. SIL according to IEC 61508 Emergency release or locking of compressed air supply With internal pilot supply With external pilot supply Connecting hose between booster valves made of polyamide, see dimensional diagram on page 32 and dimensional diagram on page 33 EB 3963 EN...
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The permissible ambient temperature of the solenoid valve depends on the permissible ambient temperature of the components, type of protection and temperature class. SIL according to IEC 61508 Emergency release or locking of compressed air supply With internal pilot supply With external pilot supply NAMUR interface according to VDI/VDE 3845 EB 3963 EN...
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Emergency release or locking of compressed air supply With internal pilot supply With external pilot supply The permissible ambient temperature of the solenoid valve depends on the permissible ambient temperature of the components, type of protection and temperature class. NAMUR interface according to VDI/VDE 3845 EB 3963 EN...
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Emergency release or locking of compressed air supply With internal pilot supply With external pilot supply The permissible ambient temperature of the solenoid valve depends on the permissible ambient temperature of the components, type of protection and temperature class. NAMUR interface according to VDI/VDE 3845 EB 3963 EN...
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II 3G Ex ic IIC T6 Gc Date 2014-04-17 Number ZETC/37/2021 II 3G Ex ic IIC T6 Gc Date 2021-07-26 II 3G Ex nA II T6 Gc Valid until 2024-07-25 TR CMU 1055 Number ZETC/111/2021 Date 2021-08-25 Valid until 2024-08-24 EB 3963 EN...
Design and principle of operation 3.3 Dimensions in mm Solenoid valves without threaded connections Type 3963-xxx0x4541: pilot valve, K 0.01 Screw plug M20x1.5 M20x1.5 cable gland Type 3963-xxx0x414: pilot valve, K 0.16 Screw plug M20x1.5 M20x1.5 cable gland EB 3963 EN...
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M20x1.5 Type 3963-xxx0x11/ -xxx0x12: 5/2-way solenoid valve, actuated on one side, K 0.16 or 3.2 Bottom view of connecting plate M4/7 mm deep M3/6 mm deep Ø3 mm/3.5 mm deep M20x1.5 cable Screw plug gland M20x1.5 9(4) Port 9 in Type 3963-xxx0x11x0xxxx Port 4 in Type 3963-xxx0x12xxxxxx Ports 9 and 5 in Type 3963-xxx0x12xxxxxx EB 3963 EN...
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Types 3963-xxx0x314/-xxx0x324: 3/2-way solenoid valve, actuated on one side, K 0.16 or 0.32, for mounting to linear actuators using a mounting block Screw plug M20x1.5 M20x1.5 cable gland * Mounting to a mounting block using two M5x60 (DIN 912) screws EB 3963 EN...
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Design and principle of operation Type 3963-xxx0x14: 3/2-way solenoid valve, actuated on one side, K M20x1.5 cable Screw plug M20x1.5 gland G ½ blanking plug ½" ½" ½" EB 3963 EN...
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Design and principle of operation Type 3963-xxx1x14: 5/2-way solenoid valve, actuated on one side, K M20x1.5 Screw plug cable gland M20x1.5 G ½ blanking plug G ½ G ½ G ½ EB 3963 EN...
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Design and principle of operation Type 3963-xxx1x14: 5/2-way solenoid valve, actuated on one side, K Screw plug M20x1.5 cable M20x1.5 gland G ½ blanking plug G ½ G ½ G ½ EB 3963 EN...
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3/2-way or 5/2-way solenoid valve, actuated on one side, K 1.4 M20x1.5 cable Screw plug gland M20x1.5 G ½ blanking plug ¼" 50,8 Port 5 is sealed when the 3/2-way function is used Types 3963-xxx2x13/-xxx3x13/-xxx5x13: 5/2-way or 5/3-way solenoid valve, actuated on both sides, K 1.4 M20x1.5 Screw plug cable gland M20x1.5 G ½ blanking plug ¼" 50,8 EB 3963 EN...
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3/2-way solenoid valve, actuated on one side, K 0.32 Bottom view of adapter plate Screw plug M20x1.5 M20x1.5 cable gland 16,8 Types 3963-xxx0x01/-xxx1x01: 3/2-way or 5/2-way solenoid valve, actuated on one side, K 0.16 Screw plug M20x1.5 M20x1.5 cable gland NAMUR fixing level EB 3963 EN...
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Design and principle of operation Type 3963-xxx0x02: 3/2-way solenoid valve, actuated on one side, K 0.32 Screw plug M20x1.5 M20x1.5 cable gland 18,5 NAMUR fixing level EB 3963 EN...
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6/2-way solenoid valve, actuated on one side, K 0.16 Screw plug M20x1.5 NAMUR fixing level M20x1.5 cable gland Types 3963-xxx0x03/-xxx1x03: 3/2-way or 5/2-way solenoid valve, actuated on one side, K 1.4 M20x1.5 cable gland Screw plug M20x1.5 ¼" 50,8 Port 5 is sealed when the 3/2-way function is used EB 3963 EN...
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¼" G (NPT) ½ Type 3963-xxx0x04: 3/2-way solenoid valve, actuated on one side, K M20x1.5 Screw plug cable M20x1.5 gland Blanking plug ¼" Int. G (NPT) ½ Cap screw ISO 4762, M6x60 with spring washer, DIN 128-A6 NAMUR interface ½" G (NPT) ½ EB 3963 EN...
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Design and principle of operation Type 3963-xxx1x06: 5/2-way solenoid valve, actuated on one side, K M20x1.5 cable Screw plug M20x1.5 gland Blanking plug G ¼ ¼" ½" ½" Ø6 ½" ½" Ø6 NAMUR interface ½" EB 3963 EN...
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Design and principle of operation Types 3963-xxx2x03/-xxx3x03/-xxx5x05: 5/2-way or 5/3-way solenoid valve, actuated on both sides, K 1.4 M20x1.5 cable gland Screw plug M20x1.5 ¼" EB 3963 EN...
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Design and principle of operation Type 3963-xxx2x06: 5/2-way solenoid valve, actuated on both sides, K 2.9 M20x1.5 Screw plug cable gland M20x1.5 Blanking plug G ¼ ¼" ½" ½" Ø6 ½" ½" Ø6 NAMUR interface ½" Blanking plug ¼" EB 3963 EN...
Î Observe the storage instructions. Contact note. SAMSON, if need be. 2. Check the shipment for transportation damage. Report any damage to Storage instructions SAMSON and the forwarding agent (refer to delivery note). − Protect the solenoid valve against external influences (e.g. impact, shocks, 4.1 Unpacking vibration). − Do not damage the corrosion protection (coating).
Risk of degree of protection being rendered G-profile rail 32 ineffective. Î Only operate the device with the enclosure cover mounted and the exhaust M3 x 8 DIN 84 air filters installed. Installation conditions 63 − Any mounting position may be used. 35 mm top-hat rail EB 3963 EN...
M4 x 8 DIN 912 63 Kodier-Gewindestift Fig. 3: Wall mounting G¼ Fig. 4: Mounting on rotary actuators with Types 3963-XXXXX13/-XXXXX14 NAMUR interface Î Insert the screws through the boreholes and fasten the solenoid valve (see dimensions of the solenoid valve in section 3.3. EB 3963 EN...
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Order no. Actuator area Port Order no. 175/240 cm² G ¼/¼ 1400-6759 1000 cm² G ¾/½ 1400-6736 1400 cm² – 60 mm 1400-6761 G /¼ 350/355 cm² 1400 cm² – 120/250 mm 700/750 cm² 1400-6735 G /½ 1400-6737 G 1/½ 2800/2 x 2800 cm² Fig. 6: Mounting on linear actuators using CrNiMo steel pipe fitting EB 3963 EN...
Î Mount the solenoid valve using two 5.3.2 Mounting on linear M5x55 (ISO 4762) screws. actuators using CrNiMo Î Read the actuator and positioner mounting instructions. steel pipe fitting Type 3963-xxxxx11 (except for Types 3963xxx1011/-xxx8011) Mounting on Type 3271 or 3277 Actuators according to Fig. 6 and the actuator mounting and operating instructions: u EB 8310-X EB 3963 EN...
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Mounting and start-up Mounting block, Typ 3963-XXX0X3 G ¼ (order no. 1400-8817), ¼ NPT (order no. 1400-8818) with piping for actuator with "stem extends" fail-safe action A—B Mounting surface *Clearance to mount the cover Fig. 7: Mounting block for Type 3277 Linear Actuator EB 3963 EN...
1. Unscrew the threaded stopper from port Î Protect the exhaust air connections by 9 and mount a pressure gauge. installing a filter or taking other 2. The nominal size of the connecting line is appropriate precautions to prevent water sufficient when the pressure reaches or dirt from entering them. 1.3 bar or more during a switching process. EB 3963 EN...
Î Only use supply air that is dry and free of oil and dust. Î Read the maintenance instructions for upstream pressure reducing stations. Î Blow through all air pipes and hoses thoroughly before connecting them. EB 3963 EN...
'9'. plate and remove plate and gasket 3. Fasten the plate and gasket to the connection plate. 2. Turn the gasket 180°. The tip of gasket must rest in the plate cut-out marked '9'. EB 3963 EN...
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2. Undo the three hex socket head cap -XXX1001/-XXX1201/-XXX8001 screws and remove the solenoid valve It is not possible to convert these solenoid from the connecting plate. valves to accept an external pilot supply. The gasket, if it exists, must be inserted as EB 3963 EN...
The logic symbol on the device indicates the restriction function. Use a screwdriver to turn the restriction screws underneath the enclosure cover or at the adapter plate to adjust the closing and opening times in a ratio of 1:15. Fig. 11: Restriction setting EB 3963 EN...
Î Radial thickness of the insulation of a Î Do not undo the enameled screws in or conductor for common insulating on the enclosure. materials (e.g. polyethylene): minimum 0.2 mm. Î Diameter of an individual wire in a fine- stranded conductor: minimum 0.1 mm. EB 3963 EN...
M20x1.5 cable gland to the terminals in the enclosure or using a connector (see Fig. 12). Î The cable gland design depends on the ambient temperature range. See technical data in section 3.2. Î When two separate cables are used for connection, an additional cable gland can be installed. EB 3963 EN...
− As switch in the enclosure cover − As pushbutton in the enclosure cover − As pushbutton underneath the enclosure cover Cable socket M12x1 We recommend using devices without — manual override for safety circuits. Fig. 12: Wiring plans EB 3963 EN...
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O-rings are correctly seated. Pilot pressure is insufficient and Check the pressure line. an intermediate position of the Check the pressure line for solenoid valve is reached (air is leakage. constantly vented) Use a larger cross-section for the pressure line. EB 3963 EN...
SAMSON before delivery. Î The product warranty becomes void if service or repair work not described in these instructions is performed without prior agreement by SAMSON's After- sales Service. Î Only use original spare parts by SAMSON, which comply with the original specifications (see Data Sheet u T 3963)
Malfunctions 9 Malfunctions 10 Decommissioning and removal Note Contact SAMSON's After-sales Service for DANGER malfunctions not listed in Table 2 (see Risk of fatal injury due to electric shock. section 11.1). Î Before performing any work on the device and before opening the device, disconnect the supply voltage and protect 9.1 Emergency action...
E-mail address You can reach our after-sales service at aftersalesservice@samsongroup.com. Addresses of SAMSON AG and its subsidiaries The addresses of SAMSON AG and sales sites can be found on our website (www. samsongroup.com). Required specifications Please submit the following details: − Order number and position number in the order − Type designation and model number or...
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Leiter Qualitätssicherung/Head of Quality Managment/ Zentralabteilungsleiter/Head of Department/Chef du département Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 07 Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de EB 3963 EN...
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Management par la qualité totale Development Valve Attachments and Measurement Technologies SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · D 60314 Frankfurt am Main Revision 08 Fon: +49 69 4009-0 · Fax: +49 69 4009-1507 · E-Mail: samson@samson.de · Internet: www.samson.de EB 3963 EN...
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Leiter Qualitätssicherung/Head of Quality Managment/ Zentralabteilungsleiter/Head of Department/Chef du département Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 07 Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de EB 3963 EN...
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