Assembling The Main Axle And Drive Axle - Yamaha Star XVS950A 2009 Service Manual

3. Check:
• Transmission gears
Blue discoloration/pitting/wear →
Replace the defective gear(s).
• Transmission gear dogs
Cracks/damage/rounded edges →
Replace the defective gear(s).
4. Check:
• Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmis-
sion axle assemblies.
5. Check:
• Transmission gear movement
Rough movement → Replace the defec-
tive part(s).
EAS5S71023
ASSEMBLING THE MAIN AXLE AND DRIVE
AXLE
1. Install:
• Toothed washer
• Circlip "1"
New
TIP
Install the circlip so that both ends "a" rest on
the sides of a spline "b" with both axles
aligned.
2. Install:
• Toothed lock washer retainer "1"
• Toothed lock washer "2"
TIP
• With the toothed lock washer retainer in the
groove "a" in the drive axle, align the projec-
tion "b" on the retainer with an axle spline "c",
and then install the toothed lock washer.
• Be sure to align the projection on the toothed
lock washer that is between the alignment
marks "d" with the alignment mark "e" on the
retainer.
EAS26320
INSTALLING THE SHIFT FORKS AND SHIFT
DRUM ASSEMBLY
1. Install:
• Shift forks 1 "1"
• Shift fork 2 "2"
• Shift drum assembly "3"
• Long shift fork guide bar "4"
• Short shift fork guide bar "5"
TIP
The embossed marks "3D8" on the shift forks
should face towards the left side of the engine.
5-78
TRANSMISSION
a
New
1
b