Hy-Brid Lifts 1 Series Maintenance & Troubleshooting

Hy-Brid Lifts 1 Series Maintenance & Troubleshooting

Push-around aerial work platform
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Hy-Brid Lifts
MAINTENANCE & TROUBLESHOOTING
PUSH-AROUND AERIAL WORK PLATFORM
Part NO. SUPO-670
May 2014
HB-P827
HB-P1027
SERIES 1
®
Courtesy of Crane.Market

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Summary of Contents for Hy-Brid Lifts 1 Series

  • Page 1 Hy-Brid Lifts ® MAINTENANCE & TROUBLESHOOTING Part NO. SUPO-670 May 2014 PUSH-AROUND AERIAL WORK PLATFORM HB-P827 HB-P1027 SERIES 1 Courtesy of Crane.Market...
  • Page 2 If there is a question about application and/or operation, contact: CUSTOM EQUIPMENT, INC. 2647 HWY 175 RICHFIELD, WI 53076 U.S.A. TEL: +1-262-644-1300 FAX: +1-262-644-1320 WWW.HYBRIDLIFTS.COM Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 3 USE OF FALL ARREST SYSTEMS ATTACHED TO ANCHORAGE POINTS ON EQUIPMENT MAY CAUSE MACHINE TO TIP, RESULTING IN SERIOUS INJURY OR DEATH. Lanyard Attachment WARNING Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C...
  • Page 4: Table Of Contents

    5.4 | Elevating and Lowering ..........................17 SECTION 6 | DAILY MAINTENANCE ......................18 6.1 | Charging the Battery1 ..........................18 6.2 | Pre-start Inspection Checklist ......................20 Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C...
  • Page 5 Figure 9: Master Power Switch ........................ 17 Figure 10: Rear Brakes And Bubble Level ....................17 Figure 11: Battery Charger Led Display ....................20 Revision Log REV A: Initial Release.......................February 2014 Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C...
  • Page 6: Section 1 | Product Description6

    ANSI/SIA A92.3-2006 and CAN-SCA B354.1-04-2005. Manufacturer: Custom Equipment, Inc. 2647 Hwy 175 Richfield, WI 53076 Phone: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 7: Machine Specifications

    250.3 1725.8 Minimum Wheel Load-Contact Pressure 351.4 2422.8 Maximum Wheel Load-Contact Pressure 115.1 Minimum Machine Loading-Floor Pressure 197.0 Maximum Machine Loading-Floor Pressure Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 8 1725.8 Minimum Wheel Load-Contact Pressure 408.5 2816.5 Maximum Wheel Load-Contact Pressure 129.6 Minimum Machine Loading-Floor Pressure 211.5 10.1 Maximum Machine Loading-Floor Pressure Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 9: Section 2 | Safety

    Inc., but by the various safety boards in your area, as well as additional requirements set forth by ANSI & OSHA If you come across a situation that you think might be unsafe, stop the platform and request further information from qualified sources before proceeding. Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev.
  • Page 10: Safety Features

    Descent — Manual Override For manually lowering the scissors, a manual valve is provided. To lower the scissors, pull the cable located near the front of the machine. DE600E-29 Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev.
  • Page 11: Maintenance Lock

    Serious injury and/or death could result if maintenance lock is not used properly. Figure 2: Maintenance Lock Use Figure 3: Maintenance Lock Storage Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C...
  • Page 12: Safety Guidelines

    Make sure platform rails and pins are secured. • Operator shall use the maintenance lock when performing all types of maintenance procedures. • Do not smoke while charging the battery. Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C...
  • Page 13 Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 14: Section 3 | Decals

    SECTION 3 | DECALS Figure 4: Decal Locations 1.14 1.13 1.10 1.11 1.12 1.10 1.15 Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 15 1.14 DE746 DECAL,LANYARD ATTACHMENT 1.15 DE759 DECAL, LWR PWR 1.16 DE760 DECAL,E-STOP HANDLE DE738 DECAL,CTL UPR SERIAL NUMBER PLATE SERIAL NUMBER REFERENCE Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 16: Section 4 | Transport, Handling & Storage

    They may also be used as lift points. Figure 5: Tie-Down Points Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C...
  • Page 17: Section 5 | Operation

    Operation described in Section 2.4 Overload Indicator Light Battery Voltage Meter Lift Enable Button Operation described as follows Alarm Sounds for descent, overload Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 18: Startup/Shut Down

    NEVER JUMP OFF PLATFORM. Park the machine on a level surface. Remove key from lower control panel to prevent unauthorized use. Figure 10: Rear Brakes and Bubble Level Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C...
  • Page 19: Elevating And Lowering

    Elevate/Lower Enable Button. While holding down the Enable Button, rotate and hold the Elevate/Lower switch until the platform is in the desired posi- tion. Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev.
  • Page 20: Section 6 | Daily Maintenance

    The charger will not begin the charging cycle on severely discharged batteries. WARNING CAUTION DO NOT OPERATE UNITE WHILE NEVER ADD ACID TO THE CHARGING BATTERY Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 21: Figure 11:Battery Charger Led Display

    This display indicates that power is on and that the output is finished charging and is in a float maintenance model. Green LED Red LED Green LED (ON) (OFF) (ON) Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 22: Pre-Start Inspection Checklist

    □ □ □ Wheels: Front and rear wheels rotate freely. □ □ □ Brakes engage and hold when platform is elevated. DATE INSPECTED BY Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 23 If there is a question about application and/ or operation, contact: Custom Equipment, Inc. 2647 Hwy 175 Richfield, WI 53076 U.S.A. Tel: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Hy-Brid Lifts Maintenance & Troubleshooting Manual Part No. SUPO 670 HB-P827 / HB-P1027 Rev. C Courtesy of Crane.Market...
  • Page 24 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, Inc. These machines comply with specified ANSI & CSA requirements Revision Date: June 2014 Printed in the U.S.A. Courtesy of Crane.Market...

This manual is also suitable for:

Hb-p827Hb-p1027

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