Hy-Brid Lifts II Series Operation & Safety Manual
Self-propelled aerial work platform
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Also See for II Series:
- Maintenance & troubleshooting manual (48 pages) ,
- Operation & safety manual (28 pages) ,
- Operation & safety manual (32 pages)
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Summary of Contents for Hy-Brid Lifts II Series
- Page 1 BY CU STO M EQUIPMENT LLC OPERATIONS & SAFETY MANUAL SUPO-657 REV A SELF-PROPELLED AERIAL WORK PLATFORM HB-830 HB-1230 SERIES II...
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Page 2: Notes
NOTES If there is a question about application and/or operation, contact: Custom Equipment, LLC 2647 Hwy 175 Richfield, WI 53076 U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-657 HB-830/HB-1230 REV A... -
Page 3: Foreword
FOREWORD Original instructions are written in English. The purpose of this Operations and Safety manual is to provide users with the instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift for its intended purpose, and to position personnel and their necessary tools and materials. -
Page 4: Table Of Contents
TABLE OF CONTENTS NOTES ......................................2 FOREWORD ....................................3 TABLE OF CONTENTS ................................4 INDEX OF FIGURES ..................................5 SECTION 1 | SAFETY .................................. 6 1.1 | SAFETY SYMBOLS ..................................6 1.2 | GENERAL RULES AND PRECAUTIONS ........................... 6 1.3 | SAFETY FEATURES ..................................7 1.4 | SAFETY INDICATORS &... -
Page 5: Index Of Figures
INDEX OF FIGURES FIGURE 1: Pothole Guard ..................................7 FIGURE 2: Emergency Lowering ................................. 8 FIGURE 3: Down Instruction .................................. 8 FIGURE 4: Maintenance Lock Storage ............................... 9 FIGURE 5: Maintenance Lock Use ............................... 9 FIGURE 6: Decal Locations .................................. 14 FIGURE 7: Caster Lock ................................... -
Page 6: Section 1 | Safety
SECTION 1 | SAFETY 1.1 | SAFETY SYMBOLS DANGER “DANGER” indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. FAILURE TO FOLLOW THIS WARNING WILL CAUSE DEATH OR PERSONAL INJURY. WARNING “WARNING” indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury FAILURE TO FOLLOW THIS WARNING MAY CAUSE... -
Page 7: Safety Features
SECTION 1 | SAFETY 1.3 | SAFETY FEATURES • Puncture-proof Wheels. • Guardrails—43.5 in (1.1 m) height with 6 in (15 cm) kick plates. • Non-slip Deck. • Entrance Gate. • Automatic Parking Brake. • Free Descent Protection. A velocity fuse is installed in the hydraulic circuit to prevent the platform from descending in case of a ruptured hydraulic hose. -
Page 8: Safety Controls
SECTION 1 | SAFETY 1.5 | SAFETY CONTROLS Descent - Manual Override For manually lowering the scissors, a manual valve on the cylinder is provided. To lower the scissors, pull the cable located near the rear or the machine. DE600E-29 FIGURE 3: Down Instruction FIGURE 2: Emergency Lowering IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO CLIMB... -
Page 9: Maintenance Lock
SECTION 1 | SAFETY 1.6 | MAINTENANCE LOCK The maintenance lock pins must be placed into position whenever the machine is being serviced in the raised or partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 4: Maintenance Lock Storage FIGURE 5: Maintenance Lock Use 1.7 | SAFETY GUIDELINES... - Page 10 SECTION 1 | SAFETY Check job site for unsafe working conditions. • Watch out for others. Keep others clear of operating platform. Never allow others to pass under a raised platform or position the platform over someone. • Avoid contact with fixed objects (walls, buildings, or other machinery, etc) or moving vehicles (automobiles, cranes, etc).
- Page 11 THIS PAGE WAS INTENTIONALLY LEFT BLANK BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-657 HB-830/HB-1230 REV A...
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Page 12: Section 2 | Product Description
SECTION 2 | PRODUCT DESCRIPTION 2.1 | GENERAL Custom Equipment’s Hy-Brid Lifts are aerial work platforms designed to be safe and reliable. The purpose of the machine is to elevate personnel, along with their necessary tools and materials to overhead work locations. - Page 13 SECTION 2 | PRODUCT DESCRIPTION Minimum Wheel Load-Contact Pressure 121.6 psi 838.3 kPa 138.4 psi 954.0 kPa Maximum Wheel Load-Contact Pressure 166.6 psi 1148.9 kPa 183.4 psi 1264.8 kPa Minimum Machine Loading-Floor Pressure 127.1 PSF 6.09 kPa 144.7 PSF 6.93 kPa Maximum Machine Loading-Floor Pressure 174.2 PSF...
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Page 14: Section 3 | Decals
SECTION 3 | DECALS 3.1 | DECAL LOCATION 1.16 1.21 1.14 1.11 1.11 1.16 1.13 1.13 1.13 1.13 1.15 1.19 1.17 1.10 1.12 1.10 1.18 1.12 1.15 FIGURE 6: Decal Locations BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-657 HB-830/HB-1230 REV A... -
Page 15: Decal Descriptions
SECTION 3 | DECALS 3.2 | DECAL DESCRIPTIONS ITEM # PART NUMBER DECAL MEANING OR DESIGNATION QTY. 129-21-212-50 DECALS,HB-1230 S2 ANSI 129-21-231-50 DECALS,HB-830 S2 ANSI DE600E-10 DECAL,MANUAL BOX DE600E-14 DECAL,MAINT LOCK(SYMBOLS) DE601 DECAL,LOGO HY-BRID DE603-6 MODEL# DECAL-HB-1230 DE603-2 MODEL# DECAL-HB-830 DE652 DECAL,WEBSITE DE679... -
Page 16: Decal Symbols
SECTION 3 | DECALS 3.3 | DECAL SYMBOLS • No Unauthorized Use • Do not operate this machine unless you have been trained in safe operation. • Training includes complete knowledge of the safety and operating instructions contained in the manufacturer’s manual, your employer’s work rules, and applicable government regulations. - Page 17 SECTION 3 | DECALS • Tip Hazard • Tip Hazard • Do not elevate platform on an incline or step. • Tip Hazard • Do not elevate platform on a slope. • Tip Hazard • Do not elevate platform on uneven or soft surfaces. •...
- Page 18 SECTION 3 | DECALS • Emergency Lowering • Battery disconnect • Fork pocket • Hydraulic oil level • Engaging mechanical Action: Enable Switch • Lanyard anchorage point location: Capacity 1 Person • Lanyard anchorage points are for work positioning restraints only, not for fall •...
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Page 19: Section 4 | Transport, Handling & Storage
SECTION 4 | TRANSPORT, HANDLING & STORAGE 4.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is elevated. Inspect machine for any possible damage during shipment; perform pre-delivery inspection. See checklist in the Maintenance Manual. -
Page 20: Lifting And Tie-Down Points
SECTION 4 | TRANSPORT, HANDLING & STORAGE 4.4 | LIFTING AND TIE-DOWN POINTS Tie-down points are provided for securing the machine on a trailer or truck bed for transport between places of use. They may also be used as lift points. FIGURE 10: Tie-Down Points, Rear FIGURE 11: Tie-Down Points, Front DO NOT OVERLOAD BINDERS WHEN... -
Page 21: Figure 13: Center Of Gravity
SECTION 4 | TRANSPORT, HANDLING & STORAGE Center of gravity X Axis Y Axis HB-830 28 in (71 cm) 14 in (36 cm) HB-1230 28 in (71 cm) 14 in (36 cm) FIGURE 13: Center of Gravity BY CUSTO M EQUIPMENT LLC OPERATIONS &... -
Page 22: Section 5 | Operation
SECTION 5 | OPERATION 5.1 | BEFORE YOU OPERATE Before use each day or at the beginning of each shift, the machine shall be given a visual inspection and functional test. Repairs (if any) must be made prior to operating the machine, as it is critical to ensure safe operation of the machine. -
Page 23: Startup/Shut Down
SECTION 5 | OPERATION 5.2 | STARTUP/SHUT DOWN THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM, LEVEL SURFACE. Operation Startup & Shutdown Practices • Check that the work area is safe. •... -
Page 24: Error Alarms
SECTION 5 | OPERATION 5.3 | ERROR ALARMS The table below lists audible alarms that signal a potential hazard or that an interlock is functioning. ALARM ALERT ILLUSTRATION MEANING Slow Pulse Machine is descending. Be aware of bystanders and possible obstructions. Medium Pulse Machine Begins Elevating and Stops: Pothole Guards Not Engaged-Check for Obstruction... -
Page 25: Driving And Steering
SECTION 5 | OPERATION 5.4 | DRIVING AND STEERING CHECK THAT THE ROUTE OF TRAVEL TO BE TAKEN IS CLEAR OF PEOPLE, OBSTRUCTIONS, DEBRIS, HOLES, AND DROP-OFFS; AND IS CAPABLE OF SUPPORTING THE MACHINE. Always check front steer wheel direction before driving. If there is resistance in turning the casters while pivoting the machine, steer forward to allow the casters to straighten out before turning. -
Page 26: Extending The Platform
SECTION 5 | OPERATION 5.6 | EXTENDING THE PLATFORM Stand on the platform deck. 2. Grip the Slide Lock Handle to allow the deck to slide. 3. Slide the deck out to one of two locking points, one at approximately 15 in (38 cm) extension, the other at approximately 30 in (76.2 cm) extension. -
Page 27: Daily Maintenance
SECTION 5 | OPERATION 5.7 | DAILY MAINTENANCE Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. It will help to assure that equipment will perform satisfactorily with a minimum of service and repair. Make checks at the stated intervals or more frequently if required by local operating conditions. -
Page 28: Battery Displays
SECTION 5 | OPERATION 5.9| BATTERY DISPLAYS FIGURE 21: Battery Charger LED Display How to read the battery displays Battery 1 Status Battery 2 Status This display indicates that the power is on but there is no Power Charging Ready Charging Ready connection to a battery. - Page 29 THIS PAGE WAS INTENTIONALLY LEFT BLANK BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-657 HB-830/HB-1230 REV A...
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Page 30: Section 6 | Pre-Start Inspection
SECTION 6 | PRE-START INSPECTION 6.1 | PRE-START INSPECTION CHECKLIST THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. MODEL NUMBER: SERIAL NUMBER: Keep inspection records up-to-date. - Page 31 THIS PAGE WAS INTENTIONALLY LEFT BLANK BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-657 HB-830/HB-1230 REV A...
- Page 32 © 2014 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel.: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC These machines comply with specified ANSI/SIA A92.6 requirements Revision Date: April 2014 Printed In The USA...
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